• Allen Bradley MPL-B420F-M-X225 Low-Inertia Brushless Servo Motors Product
  • Allen Bradley MPL-B420F-M-X225 Low-Inertia Brushless Servo Motors Product
  • Allen Bradley MPL-B420F-M-X225 Low-Inertia Brushless Servo Motors Product
  • Allen Bradley MPL-B420F-M-X225 Low-Inertia Brushless Servo Motors Product
1. Product Overview The MPL-B420F-M-X225 is a high-performance brushless servo motor from the MPL low-inertia servo motor family. It is designed for industrial motion-control systems where controlled ac……
Allen Bradley MPL-B420F-M-X225 Low-Inertia Brushless Servo Motors Product
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1. Product Overview

The MPL-B420F-M-X225 is a high-performance brushless servo motor from the MPL low-inertia servo motor family. It is designed for industrial motion-control systems where controlled acceleration, accurate positioning, high-speed operation, and reliable closed-loop feedback are required.

The motor uses a 400 V-class electrical design, a 115 mm frame size, a 2-inch magnet stack, and a multi-turn high-resolution encoder. It is supplied in a configuration without an integrated brake and without a factory-installed shaft key or shaft seal according to the configuration data associated with the X225 designation.

The MPL-B420F-M-X225 is also associated with replacement applications for electric-cylinder systems, where the motor provides rotary motion to the mechanical actuator. The X225 designation is therefore somewhat different from the more common standalone MPL motor catalog configurations because it is also used as a replacement motor within a specific actuator family.

Its multi-turn high-resolution feedback makes it suitable for motion systems that need absolute position information over more than one revolution.

The motor’s compact construction, low-inertia characteristics, high-resolution feedback, and flexible connector arrangement make it suitable for automated machinery, positioning equipment, electric-cylinder systems, material handling, packaging, and other industrial motion applications.


2. Brand and Product Classification

Parameter Specification
Model MPL-B420F-M-X225
Brand Allen-Bradley
Product Family MP-Series
Product Series MPL Low-Inertia Servo Motors
Product Type Brushless Servo Motor
Motor Construction Permanent-magnet brushless servo motor
Voltage Class 400 V class
Nominal Supply Class 460 V AC
Frame Size 115 mm
Magnet Stack 2 in. / 50.8 mm
Feedback Multi-turn high-resolution encoder
Shaft Configuration No factory shaft key
Shaft Seal No factory shaft seal in the X225 configuration
Brake No integrated brake
Connector Circular DIN
Connector Style Right-angle
Connector Rotation 180° rotatable
Maximum Speed Approximately 3150 RPM
Rated Power Approximately 1.45 kW
Phase 3-phase
Motor Weight Approximately 2.8 kg
Application Category Industrial servo motion control
Special Application Electric-cylinder replacement motor

The exact X225 configuration is listed as a 400 V-class MPL servo motor with a 115 mm frame, 2-inch magnet stack, multi-turn high-resolution encoder, no shaft key/seal, and no brake.


3. Product Series

MPL Low-Inertia Servo Motor Series

The MPL series consists of compact brushless permanent-magnet servo motors designed for closed-loop motion-control applications.

The series is intended for machinery that requires controlled speed, controlled torque, precise positioning, and rapid changes in operating conditions.

A major characteristic of this motor family is its low-inertia design.

Low rotor inertia is particularly useful when the machine requires frequent acceleration and deceleration. A servo axis may need to accelerate from zero speed, reach a commanded speed, stop at a precise location, reverse direction, and repeat the same sequence continuously.

The lower rotational inertia of the motor helps the servo system respond quickly to these commands.

The MPL-B420F-M-X225 belongs to the MPL-B420F motor configuration and uses a multi-turn high-resolution feedback system.


4. Model Number Explanation

The complete model number is:

MPL-B420F-M-X225

The principal configuration information can be summarized as follows.

Model Section General Meaning
MPL MPL low-inertia brushless servo motor family
B 400 V-class motor family
420 B420 motor frame/stack configuration
F F-series motor configuration
M Multi-turn high-resolution encoder
X225 Special replacement configuration associated with the electric-cylinder application

The X225 suffix is important because it identifies a particular replacement-motor configuration rather than simply being an ordinary feedback or shaft suffix.

The related replacement documentation identifies MPL-B420F-M-X225 as a replacement motor used with an electric-cylinder configuration, while MPL-B420F-M-X226 is the corresponding version with a 24 V brake.


5. Main Technical Specifications

Parameter Specification
Model MPL-B420F-M-X225
Brand Allen-Bradley
Series MPL Low-Inertia Servo Motor
Motor Type Brushless permanent-magnet servo motor
Voltage Class 400 V
Nominal Voltage 460 V AC
Phase 3-phase
Maximum Speed Approximately 3150 RPM
Rated Power Approximately 1.45 kW
Feedback Multi-turn high-resolution encoder
Frame Size 115 mm
Magnet Stack 2 in. / 50.8 mm
Shaft Key None
Shaft Seal None in X225 configuration
Brake None
Connector Circular DIN
Connector Orientation Right-angle
Connector Rotation 180°
Motor Weight Approximately 2.8 kg
Approximate Weight in Pounds 6.2–6.25 lb
Mounting Flange-mounted servo motor
Operating Temperature Reference Up to approximately 40 °C without derating
Protection Configuration-dependent
Application Industrial motion control / electric-cylinder replacement

The published product information identifies approximately 1.45 kW, 3150 RPM maximum, 3-phase, and 460 V AC characteristics for the X225 motor.


6. Electrical Characteristics

The MPL-B420F-M-X225 is intended for operation as part of a compatible servo-drive system.

It is not a conventional standalone induction motor.

The servo drive supplies controlled current to the motor and uses the encoder feedback to regulate position and speed.

Electrical Parameter Specification
Model MPL-B420F-M-X225
Voltage Class 400 V
Nominal Voltage 460 V AC
Phase 3-phase
Maximum Speed Approximately 3150 RPM
Rated Output Approximately 1.45 kW
Operating Frequency Reference 0–210 Hz
Motor Type Brushless permanent-magnet
Control Method Servo drive / closed-loop control
Feedback Multi-turn high-resolution encoder
Brake None
Motor Connection Circular DIN connector

The published product description specifies a 0–210 Hz operating-frequency range together with 460 V AC, three-phase operation and approximately 1.45 kW output.


7. Mechanical Dimensions

The MPL-B420F-M-X225 uses a 115 mm frame size and a 2-inch magnet stack.

The 2-inch value corresponds to approximately 50.8 mm.

It is important to distinguish the frame size and magnet stack from the total outside dimensions of the motor.

The frame dimension describes the motor mounting class, while the magnet stack describes the active motor stack length.

The complete motor envelope also depends on the shaft, connector, flange, and rear-end construction.

Mechanical Parameter Specification
Model MPL-B420F-M-X225
Frame Size 115 mm
Magnet Stack 2 in.
Magnet Stack Metric Approximately 50.8 mm
Mounting Flange-mounted
Shaft No factory key
Shaft Seal No factory shaft seal
Brake None
Connector Circular DIN
Connector Type Right-angle
Connector Rotation 180°
Overall Motor Length Configuration-dependent
Overall Motor Width Configuration-dependent
Overall Motor Height Configuration-dependent
Installation Envelope Must be checked against mechanical drawing

The 115 mm frame and 2-inch magnet stack are specifically identified for the X225 configuration.


8. Weight

The published weight for the MPL-B420F-M-X225 is approximately 6.2–6.25 lb, corresponding to approximately 2.81–2.83 kg.

For practical product documentation, it is reasonable to specify the motor weight as approximately 2.8 kg.

Weight Parameter Approximate Value
Model MPL-B420F-M-X225
Motor Weight Approximately 2.8 kg
Published Weight Approximately 2.81–2.83 kg
Equivalent Imperial Weight Approximately 6.2–6.25 lb
Shipping Weight Higher than motor-only weight; packaging dependent

The two published catalog listings give approximately 2.81 kg and 2.83 kg, respectively, which are effectively the same value for general catalog purposes.


9. Speed and Power

The MPL-B420F-M-X225 has a maximum speed of approximately 3150 RPM and a rated output of approximately 1.45 kW.

This makes it different from the B420P configuration, which is a higher-speed 5000 RPM motor family member.

The B420F-M-X225 is intended for applications where the specific F-series motor characteristics and actuator compatibility are important.

Performance Parameter Specification
Model MPL-B420F-M-X225
Maximum Speed 3150 RPM
Rated Power 1.45 kW
Voltage 460 V AC
Phase 3-phase
Frequency Range 0–210 Hz
Feedback Multi-turn high-resolution
Brake None
Weight Approximately 2.8 kg

The 3150 RPM and 1.45 kW figures are listed in published product information for the exact X225 part number.


10. Multi-Turn High-Resolution Encoder

The MPL-B420F-M-X225 uses a multi-turn high-resolution encoder.

This is an important feature when the motion system needs position information extending across multiple motor revolutions.

A single-turn encoder is generally concerned with the motor’s position within one revolution.

A multi-turn system extends the position-tracking capability across multiple revolutions, which can be useful for applications involving:

  • Long positioning travel
  • Electric cylinders
  • Linear actuators
  • Screw-driven mechanisms
  • Multi-revolution rotary axes
  • Absolute positioning systems
  • Coordinated motion

The multi-turn feedback arrangement is especially relevant to the X225 configuration because the motor is associated with electric-cylinder applications.


11. Electric-Cylinder Applications

One distinctive characteristic of the MPL-B420F-M-X225 is its relationship to electric-cylinder replacement applications.

The replacement documentation identifies the X225 motor with an electric-cylinder configuration using a 20 mm/revolution ball-screw pitch.

This means the motor can be used in systems where rotary motor motion is converted into linear movement through a ball screw.

Typical applications include:

  • Linear positioning
  • Push-pull mechanisms
  • Automated pressing
  • Clamping
  • Lifting
  • Product positioning
  • Machine-tool auxiliary axes
  • Material transfer
  • Linear indexing
  • Automated fixtures

The motor therefore has a useful role in systems where a servo motor must produce controlled linear motion through a mechanical transmission.


12. No-Brake Configuration

The MPL-B420F-M-X225 is supplied without an integrated brake.

This is an important consideration when selecting the motor.

A no-brake motor is suitable for applications where the mechanical system does not require the motor to provide holding torque after servo power is removed.

For vertical or gravity-loaded applications, however, additional mechanical holding arrangements may be necessary.

The closely related MPL-B420F-M-X226 provides a 24 V brake configuration for applications that require a motor-mounted holding brake.

Feature MPL-B420F-M-X225 MPL-B420F-M-X226
Motor Family MPL-B420F MPL-B420F
Feedback Multi-turn high-resolution Multi-turn high-resolution
Brake None 24 V DC brake
Frame 115 mm 115 mm
Stack 2 in. 2 in.
Main Difference No integrated brake Integrated holding brake

13. Shaft Configuration

The X225 configuration does not include a factory-installed shaft key.

This provides a smooth shaft interface for the associated mechanical design.

The absence of a shaft key can be useful in applications where the motor is connected through a specialized coupling or actuator mechanism.

The product information also indicates that shaft-key and shaft-seal options can be added in appropriate configurations.

Shaft Parameter Specification
Model MPL-B420F-M-X225
Shaft Key None
Shaft Seal None in standard X225 configuration
Coupling Application-specific
Mechanical Interface Designed for compatible actuator/coupling arrangement

The shaft configuration should be verified carefully when ordering a replacement motor because changing the shaft arrangement can affect mechanical compatibility.


14. Shaft Seal and Protection

Published information for the X225 configuration describes the motor without a factory shaft key or seal.

A shaft seal may be relevant when the motor is exposed to liquids, washdown conditions, or other contaminants.

The product information indicates that adding shaft protection can provide additional protection for the motor shaft and can be associated with an IP66 configuration.

This should not be interpreted as a blanket statement that every X225 motor is supplied as IP66.

The exact enclosure and shaft-seal configuration should be confirmed for the individual motor being purchased or installed.


15. Connector

The MPL-B420F-M-X225 uses a circular DIN connector in a right-angle configuration.

The connector is rotatable through approximately 180 degrees.

This provides useful flexibility when the motor is installed in a restricted machine space.

Connector Parameter Specification
Model MPL-B420F-M-X225
Connector Circular DIN
Configuration Right-angle
Rotation 180° rotatable
Application Motor and feedback connection
Installation Benefit Flexible cable routing

The connector should be positioned so that cables have adequate clearance and are not subjected to excessive bending or pulling force.


16. Product Advantages

16.1 Low-Inertia Servo Construction

The MPL series is designed around low-inertia servo motor characteristics.

This is beneficial for applications that require rapid changes in speed.

The lower rotational inertia can help reduce acceleration and deceleration response time when the motor is properly matched with the load.


16.2 Multi-Turn Feedback

The multi-turn encoder provides an important advantage for applications involving multiple motor revolutions.

This is particularly useful for linear actuators, screw-driven mechanisms, and positioning systems.


16.3 Compact Mechanical Design

The 115 mm frame provides a compact industrial motor format relative to the application’s output.

The compact design can help simplify machine integration.


16.4 Flexible Connector Orientation

The 180-degree rotatable right-angle connector provides flexibility during machine assembly.

This can be particularly useful where cable routing space is limited.


16.5 Electric-Cylinder Compatibility

The X225 designation is directly associated with an electric-cylinder replacement application.

This makes it useful for maintenance, replacement, and modernization work involving compatible actuator systems.


16.6 No Integrated Brake

Although the lack of a brake is not an advantage for every application, it can be beneficial when the machine does not require motor-mounted mechanical holding.

It avoids unnecessary brake hardware in applications where the mechanical system already provides the required holding function.


16.7 400 V-Class Servo Architecture

The motor belongs to a 400 V-class servo family suitable for industrial motion systems using compatible high-voltage servo drives.


17. Typical Applications

Packaging Machinery

Packaging equipment often requires controlled positioning, rapid movement, and repeated motion cycles.

The MPL-B420F-M-X225 can be used in suitable packaging axes where its speed, power, feedback, and mechanical interface meet the application requirements.

Possible applications include:

  • Product positioning
  • Feeding systems
  • Indexing
  • Cutting
  • Sealing
  • Transfer mechanisms
  • Linear actuators

Electric Cylinders

Electric-cylinder systems are one of the most relevant applications for the X225 configuration.

The motor can drive a ball screw or other mechanical transmission to produce controlled linear movement.

Typical applications include:

  • Pressing
  • Clamping
  • Lifting
  • Pushing
  • Pulling
  • Linear positioning
  • Automated fixtures
  • Material handling

Automated Assembly Equipment

Assembly machinery often requires precise linear and rotary motion.

The multi-turn feedback system can be useful for applications where the servo axis must maintain accurate position over multiple revolutions.


Material Handling

The motor can be applied to transfer mechanisms, positioning systems, conveyors, and automated material-handling equipment.

Where the motor is connected to a ball screw or linear actuator, it can provide controlled linear movement.


Machine Tools

Potential machine-tool applications include:

  • Auxiliary feed axes
  • Positioning mechanisms
  • Tool movement
  • Automated fixtures
  • Clamping systems
  • Material positioning

The actual suitability depends on required torque, speed, load inertia, and mechanical interface.


Industrial Automation

The motor can be used in general industrial automation systems requiring closed-loop servo control.

Examples include:

  • Indexing systems
  • Automated positioning
  • Linear axes
  • Rotary axes
  • Transfer equipment
  • Automated fixtures
  • Production machinery

18. Application Suitability

Application Suitability Main Reason
Electric cylinders Very suitable X225 replacement configuration
Linear positioning Suitable Multi-turn feedback
Automated assembly Suitable Closed-loop positioning
Packaging Suitable Servo-controlled motion
Material handling Suitable Controlled movement
Machine automation Suitable Servo feedback
Machine-tool auxiliary axes Application-dependent Speed and load must be checked
Vertical axis Requires engineering evaluation No integrated brake
Heavy continuous-load application Requires sizing study 1.45 kW rating must be considered
High-speed 5000 RPM axis Not the primary configuration X225 is approximately 3150 RPM maximum

19. Detailed Mechanical Parameter Table

Parameter Specification
Model MPL-B420F-M-X225
Frame Size 115 mm
Magnet Stack 2 in.
Magnet Stack Metric 50.8 mm
Mounting Type Flange-mounted
Shaft Key None
Shaft Seal None in X225 configuration
Brake None
Connector Circular DIN
Connector Orientation Right-angle
Connector Rotation 180°
Motor Weight Approximately 2.8 kg
Frame Dimension 115 mm
Stack Dimension Approximately 50.8 mm
Overall Length Configuration-dependent
Overall Width Configuration-dependent
Overall Height Configuration-dependent
Complete Mounting Envelope Refer to applicable mechanical drawing

The 115 mm frame and 2-inch stack should be used as the principal catalog dimensions; they should not be treated as the complete outside dimensions of the assembled motor.


20. Detailed Performance Table

Parameter Specification
Model MPL-B420F-M-X225
Rated Power 1.45 kW
Maximum Speed 3150 RPM
Voltage 460 V AC
Voltage Class 400 V
Phase 3-phase
Frequency Range 0–210 Hz
Feedback Multi-turn high-resolution encoder
Brake None
Frame 115 mm
Stack 50.8 mm
Weight Approximately 2.8 kg

The available product listings consistently identify the X225 configuration as approximately 1.45 kW, 3150 RPM maximum, 460 V AC, 3-phase, and approximately 2.8 kg.


21. Five Closely Related Models

The following models are closely related to the MPL-B420F-M-X225 and are useful when comparing actuator and servo-motor configurations.

Model Motor Family Feedback Brake Frame Stack / Application Parameter
MPL-B330F-M-X223 MPL-B330F Multi-turn high-resolution None 100 mm class 10 mm/rev actuator application
MPL-B330F-M-X224 MPL-B330F Multi-turn high-resolution 24 V DC 100 mm class 10 mm/rev actuator application
MPL-B420F-M-X225 MPL-B420F Multi-turn high-resolution None 115 mm 20 mm/rev actuator application
MPL-B420F-M-X226 MPL-B420F Multi-turn high-resolution 24 V DC 115 mm 20 mm/rev actuator application
MPL-B220F-V-X221 MPL-B220F Configuration-specific None 75 mm class 12.7 mm/rev actuator application

The replacement-motor documentation identifies these X-series motors with specific electric-cylinder configurations, including X223/X224 for B330F and X225/X226 for B420F.


22. MPL-B420F-M-X225 vs. MPL-B420F-M-X226

The MPL-B420F-M-X226 is the closest related model to the X225.

The two configurations share the same general B420F motor family and electric-cylinder application, while the principal difference is the brake.

Parameter MPL-B420F-M-X225 MPL-B420F-M-X226
Motor Family B420F B420F
Feedback Multi-turn high-resolution Multi-turn high-resolution
Frame 115 mm 115 mm
Stack 2 in. 2 in.
Application Electric cylinder Electric cylinder
Ball Screw Pitch 20 mm/rev 20 mm/rev
Brake None 24 V DC
Main Use Non-braked actuator Braked actuator

The replacement documentation specifically associates X225 with the no-brake configuration and X226 with the 24 V brake version.


23. MPL-B330F-M-X223 and X224

The B330F X-series provides a smaller related actuator motor configuration.

Model Feedback Brake Ball Screw Pitch Application
MPL-B330F-M-X223 Multi-turn high-resolution None 10 mm/rev Electric-cylinder application
MPL-B330F-M-X224 Multi-turn high-resolution 24 V DC 10 mm/rev Electric-cylinder application

The B330F versions use a smaller frame class than the B420F versions and are associated with a 10 mm/rev actuator screw configuration.


24. MPL-B220F-V-X221 and X222

The B220F configurations provide another related electric-cylinder motor size.

Model Feedback Configuration Brake Ball Screw Pitch Application
MPL-B220F-V-X221 V-series feedback configuration None 12.7 mm/rev Electric cylinder
MPL-B220F-V-X222 V-series feedback configuration 24 V DC 12.7 mm/rev Electric cylinder

These configurations provide a smaller actuator-oriented alternative to the B420F X225/X226 pair.


25. Five Representative Same-Brand Models

For comparison with other commonly encountered models from the same brand, the following MPL servo motors provide different output levels and speed characteristics.

These are representative models rather than a ranking of popularity.

Model Speed Continuous Torque Peak Torque Power Approx. Weight Frame / Size Reference
MPL-B310P 5000 RPM 1.58 Nm 3.61 Nm 0.77 kW 2.7 kg Compact MPL frame
MPL-B320P 5000 RPM 3.05 Nm 7.91 Nm 1.5 kW 3.7 kg Compact MPL frame
MPL-B330P 5000 RPM 4.18 Nm 11.1 Nm 1.8 kW 4.6 kg 100 mm class
MPL-B420P 5000 RPM 4.74 Nm 13.5 Nm 1.9 kW 4.3 kg Larger MPL frame
MPL-B430P 5000 RPM 6.55 Nm 19.8 Nm 2.2 kW 5.5 kg Larger MPL frame

Published MPL motor selection data gives the torque, speed, power, inertia, and weight values shown for these representative B-series models.


26. MPL-B310P

The MPL-B310P is a lower-output member of the MPL servo motor family.

It has a rated speed of 5000 RPM, approximately 1.58 Nm continuous torque, approximately 3.61 Nm peak torque, and approximately 0.77 kW output.

Its published weight is approximately 2.7 kg.

This model is useful where the required servo-axis torque is substantially lower than the B420F-M-X225 application.

Parameter Specification
Model MPL-B310P
Speed 5000 RPM
Continuous Torque 1.58 Nm
Peak Torque 3.61 Nm
Power 0.77 kW
Weight 2.7 kg

27. MPL-B320P

The MPL-B320P provides more torque than the B310P while retaining a 5000 RPM speed rating.

It provides approximately 3.05 Nm continuous torque and 7.91 Nm peak torque.

Its continuous output is approximately 1.5 kW and its published weight is approximately 3.7 kg.

Parameter Specification
Model MPL-B320P
Speed 5000 RPM
Continuous Torque 3.05 Nm
Peak Torque 7.91 Nm
Power 1.5 kW
Weight 3.7 kg

28. MPL-B330P

The MPL-B330P is a higher-output 5000 RPM B-series motor.

Its published specifications include approximately 4.18 Nm continuous torque, 11.1 Nm peak torque, and 1.8 kW output.

The published motor weight is approximately 4.6 kg.

Parameter Specification
Model MPL-B330P
Speed 5000 RPM
Continuous Torque 4.18 Nm
Peak Torque 11.1 Nm
Power 1.8 kW
Weight 4.6 kg

29. MPL-B420P

The MPL-B420P is particularly relevant because its B420 designation places it in a similar general motor-size family.

It provides approximately 4.74 Nm continuous torque, 13.5 Nm peak torque, 1.9 kW output, and 5000 RPM speed.

Its published weight is approximately 4.3 kg.

Parameter Specification
Model MPL-B420P
Speed 5000 RPM
Continuous Torque 4.74 Nm
Peak Torque 13.5 Nm
Power 1.9 kW
Weight 4.3 kg

30. MPL-B430P

The MPL-B430P provides higher torque than the B420P.

It has a published continuous torque of approximately 6.55 Nm and peak torque of approximately 19.8 Nm.

Its rated speed is 5000 RPM and its continuous power is approximately 2.2 kW.

The published weight is approximately 5.5 kg.

Parameter Specification
Model MPL-B430P
Speed 5000 RPM
Continuous Torque 6.55 Nm
Peak Torque 19.8 Nm
Power 2.2 kW
Weight 5.5 kg

The published B-series selection data supports these torque, power, speed, inertia, and weight figures.


31. B420F-M-X225 Compared with B420P

Although the two models share the B420 designation, they should not be treated as identical motors.

Parameter MPL-B420F-M-X225 MPL-B420P
Product Family MPL MPL
Motor Type Low-inertia servo Low-inertia servo
Speed Approximately 3150 RPM max. 5000 RPM
Power Approximately 1.45 kW 1.9 kW
Feedback Multi-turn high-resolution Configuration-dependent
Application Electric-cylinder replacement General servo applications
Frame 115 mm class B420P frame class
Brake None Configuration-dependent
Primary Difference Actuator-oriented X225 configuration General high-speed B420P configuration

The X225 should therefore be selected according to the actuator and replacement requirements rather than simply because the model begins with B420.


32. Servo Drive Compatibility

The MPL-B420F-M-X225 is intended to operate with a compatible servo-drive system.

The exact drive selection should take into account:

  • Motor voltage
  • Motor current
  • Motor power
  • Feedback type
  • Encoder compatibility
  • Maximum speed
  • Continuous torque
  • Peak torque
  • Regenerative energy
  • Motion profile
  • Load inertia
  • Brake requirements
  • Communication architecture

The motor and servo drive should be treated as one complete motion-control system.

Using a physically compatible connector does not by itself guarantee electrical or feedback compatibility.


33. Load Inertia Considerations

Load inertia is particularly important in servo applications.

The motor must accelerate not only its own rotor but also the reflected inertia of the driven load.

In an electric-cylinder application, the effective load can include:

  • Ball screw
  • Coupling
  • Linear carriage
  • Workpiece
  • Tooling
  • External load
  • Friction
  • Mechanical transmission components

The acceleration requirement determines how much torque is required during dynamic operation.

For this reason, a motor should not be selected solely according to the nominal power rating.


34. Electric-Cylinder Sizing Considerations

For an electric-cylinder system, the motor is connected to a screw-driven mechanism.

The relationship between motor rotation and linear movement depends on the screw pitch.

For the X225 configuration, the associated replacement documentation identifies a 20 mm/rev ball-screw pitch.

This is important because the screw pitch affects:

  • Linear speed
  • Linear force
  • Motor speed
  • Motor torque
  • Position resolution
  • Acceleration requirements

A larger screw pitch generally produces more linear travel per motor revolution, while a smaller pitch can provide greater mechanical advantage for a given motor torque.


35. Linear Motion Applications

When connected to a ball screw, the servo motor can convert rotary motion into controlled linear movement.

Typical applications include:

  • Pressing
  • Clamping
  • Lifting
  • Feeding
  • Positioning
  • Cutting
  • Drilling
  • Automated assembly
  • Testing
  • Material transfer
  • Packaging

The multi-turn feedback system is especially useful in applications where the motor must rotate through many revolutions while maintaining accurate absolute position information.


36. Thermal Considerations

Servo motors generate heat according to their operating load and duty cycle.

The X225 motor is specified for operation without derating up to approximately 40 °C ambient temperature in the published product description.

Actual thermal performance depends on:

  • Ambient temperature
  • Mounting arrangement
  • Duty cycle
  • Continuous load
  • Acceleration frequency
  • Motor speed
  • Cooling conditions
  • Machine enclosure
  • RMS torque

The machine should therefore be evaluated based on its actual motion profile rather than a single operating point.


37. Installation Considerations

The motor should be mounted securely to a rigid machine structure.

The mounting flange should be properly aligned with the mechanical system.

If the motor is driving a ball screw or coupling, alignment should be checked carefully.

Misalignment can increase:

  • Bearing loading
  • Vibration
  • Mechanical noise
  • Coupling wear
  • Motor temperature
  • Positioning errors

The connector should also be oriented so that the cable has adequate clearance and is not subjected to excessive mechanical stress.


38. Maintenance

Routine inspection of the servo motor and mechanical system should include:

  • Motor mounting bolts
  • Connector condition
  • Motor cable
  • Shaft coupling
  • Mechanical alignment
  • Abnormal vibration
  • Bearing noise
  • Motor temperature
  • Feedback stability
  • Actuator backlash
  • Ball-screw condition
  • Lubrication of the mechanical actuator

The servo motor should not automatically be considered the source of a positioning problem.

In an electric-cylinder system, mechanical wear in the screw, nut, coupling, guide system, or load mechanism can also cause inaccurate positioning.


39. Troubleshooting Guide

Symptom Areas to Check
Motor does not rotate Drive enable, power, alarm status, wiring
Encoder fault Feedback cable, connector, encoder compatibility
Position error Feedback, tuning, mechanical backlash
Excessive vibration Alignment, coupling, servo tuning
Motor overheats Load, duty cycle, ambient temperature
Poor linear positioning Ball screw, coupling, mechanical play
Unexpected movement Control sequence, load, mechanical holding
Excessive noise Bearings, coupling, actuator mechanism
Insufficient acceleration Load inertia, current limit, torque requirement
Overshoot Servo tuning and mechanical resonance
Slow linear movement Screw pitch, motor speed, drive configuration

40. Advantages for Replacement and Maintenance

The X225 configuration is particularly useful when maintaining compatible electric-cylinder systems.

Using the specified replacement motor can reduce the need to redesign the complete actuator.

The motor’s multi-turn feedback, mechanical frame, connector arrangement, and actuator-related configuration are important when replacing an existing motor.

Before ordering a replacement, the complete part number should be checked.

This is especially important for the difference between:

  • X225
  • X226
  • X223
  • X224

These part numbers can represent different motor sizes, screw pitches, or brake configurations.


41. Five Related Models – Quick Comparison

Model Frame Feedback Brake Screw Pitch Main Application
MPL-B330F-M-X223 100 mm class Multi-turn None 10 mm/rev Electric cylinder
MPL-B330F-M-X224 100 mm class Multi-turn 24 V DC 10 mm/rev Electric cylinder
MPL-B420F-M-X225 115 mm Multi-turn None 20 mm/rev Electric cylinder
MPL-B420F-M-X226 115 mm Multi-turn 24 V DC 20 mm/rev Electric cylinder
MPL-B220F-V-X221 75 mm class V-series feedback None 12.7 mm/rev Electric cylinder

The X-series replacement relationships and screw-pitch values are identified in the electric-cylinder replacement documentation.


42. Five Representative Same-Brand Models – Technical Comparison

Model Speed Continuous Torque Peak Torque Power Weight
MPL-B310P 5000 RPM 1.58 Nm 3.61 Nm 0.77 kW 2.7 kg
MPL-B320P 5000 RPM 3.05 Nm 7.91 Nm 1.5 kW 3.7 kg
MPL-B330P 5000 RPM 4.18 Nm 11.1 Nm 1.8 kW 4.6 kg
MPL-B420P 5000 RPM 4.74 Nm 13.5 Nm 1.9 kW 4.3 kg
MPL-B430P 5000 RPM 6.55 Nm 19.8 Nm 2.2 kW 5.5 kg

These models provide a useful reference when comparing lower- and higher-output MPL servo motors.


43. Quick Reference Specification

Parameter Specification
Model MPL-B420F-M-X225
Brand Allen-Bradley
Product Family MP-Series
Product Series MPL Low-Inertia Servo Motors
Motor Type Brushless permanent-magnet servo motor
Voltage Class 400 V
Nominal Voltage 460 V AC
Phase 3-phase
Rated Power Approximately 1.45 kW
Maximum Speed Approximately 3150 RPM
Frequency 0–210 Hz
Frame Size 115 mm
Magnet Stack 2 in. / 50.8 mm
Feedback Multi-turn high-resolution encoder
Shaft No factory shaft key
Shaft Seal None in X225 configuration
Brake None
Connector Circular DIN
Connector Style Right-angle
Connector Rotation 180°
Motor Weight Approximately 2.8 kg
Ambient Temperature Reference Approximately 40 °C without derating
Application Servo motion / electric-cylinder replacement

44. Main Advantages at a Glance

Advantage Description
Multi-Turn Feedback Supports absolute position tracking over multiple revolutions
Low-Inertia Design Fast dynamic response
400 V-Class Architecture Suitable for industrial servo systems
1.45 kW Output Practical output for actuator and automation applications
3150 RPM Maximum Speed Suitable for screw-driven and rotary motion
115 mm Frame Industrial mechanical mounting format
2 in. Stack Compact F-series motor configuration
No Brake Suitable for systems without integrated motor holding requirements
Flexible Connector 180° rotatable right-angle connector
Electric-Cylinder Compatibility Suitable for specified actuator replacement applications
Approximately 2.8 kg Relatively manageable motor weight
Multi-Revolution Positioning Useful for ball-screw and linear-motion systems

45. Product Selection Checklist

Before using the MPL-B420F-M-X225, verify the following:

Selection Item Required Check
Model MPL-B420F-M-X225
Voltage 400 V-class / 460 V AC
Power Approximately 1.45 kW
Speed Approximately 3150 RPM maximum
Feedback Multi-turn high-resolution
Frame 115 mm
Stack 2 in. / 50.8 mm
Shaft No factory key
Shaft Seal Verify exact required configuration
Brake None
Connector Circular DIN, right-angle
Connector Rotation 180°
Weight Approximately 2.8 kg
Application Compatible servo system / electric cylinder
Screw Pitch 20 mm/rev for associated X225 actuator application
Drive Compatible servo drive required
Load Torque and inertia must be evaluated
Environment Temperature and enclosure requirements must be verified

46. Final Product Description

The MPL-B420F-M-X225 is a compact, low-inertia brushless servo motor designed for industrial motion-control and electric-cylinder applications.

The motor belongs to the MPL low-inertia servo motor series and uses a 400 V-class electrical design with a nominal 460 V AC supply, three-phase operation, a 115 mm frame, and a 2-inch magnet stack.

The motor has an approximate 1.45 kW rated output and a maximum operating speed of approximately 3150 RPM.

Its multi-turn high-resolution encoder makes it particularly useful for applications where the motor rotates through multiple revolutions while the control system must maintain accurate position information.

The X225 configuration is also associated with an electric-cylinder application using a 20 mm/rev ball-screw pitch, making it suitable for controlled linear motion through a screw-driven actuator.

The motor does not include an integrated brake in the X225 configuration.

For applications requiring a 24 V DC holding brake, the related MPL-B420F-M-X226 configuration provides the corresponding braked arrangement.

The motor uses a right-angle circular DIN connector with approximately 180 degrees of rotational adjustment, providing useful flexibility when installing the motor in a compact machine.

The X225 configuration also has no factory-installed shaft key and no factory shaft seal according to the configuration information. The exact shaft and sealing arrangement should therefore be verified when replacing an existing motor.

The published motor weight is approximately 2.8 kg, while the principal mechanical dimensions are a 115 mm frame size and 2-inch / approximately 50.8 mm magnet stack.

The MPL-B420F-M-X225 is particularly suitable for electric cylinders, linear positioning equipment, automated assembly machinery, material-handling systems, industrial automation, positioning mechanisms, and other servo-controlled applications where multi-turn feedback and a compact actuator-oriented motor configuration are required.

For replacement applications, the complete part number should always be matched rather than selecting a motor solely from the B420 designation.

The differences between X225 and X226, for example, are important because the X225 configuration does not include the integrated 24 V brake while the X226 configuration does.

Likewise, the B330F X223/X224 configurations use a different motor size and a different associated screw pitch.

In summary, the MPL-B420F-M-X225 can be described as a 400 V-class, 1.45 kW, approximately 3150 RPM, low-inertia brushless servo motor with a 115 mm frame, 2-inch magnet stack, multi-turn high-resolution encoder, no integrated brake, right-angle rotatable circular DIN connector, and approximately 2.8 kg motor weight.

Its strongest application characteristics are its multi-turn feedback capability, actuator-oriented configuration, compact mechanical format, low-inertia servo construction, and compatibility with controlled linear-motion systems.



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