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The Allen Bradley 80026-096-01 DC/DC Converter Power Supply is a power-conversion component used within industrial automation and control systems. Unlike an AC/DC power supply that converts an incoming AC source, this type of unit is associated with DC-to-DC power conversion, making it suitable for control architectures where an existing DC source must be converted for compatible downstream equipment.
The 80026-096-01 belongs to the power-management section of an automation installation rather than the control-processing section. It does not execute PLC programs or acquire field signals. Instead, its function is related to establishing the appropriate electrical supply for connected control-system hardware.
For maintenance engineers working with established Allen Bradley installations, a DC/DC converter can be particularly useful where different DC voltage requirements exist within the same control architecture. Before replacement, the complete electrical path should be checked, including the source supply, converter, connected loads, wiring, and protection.
| Parameter | Specification |
|---|---|
| Manufacturer | Allen Bradley |
| Model | 80026-096-01 |
| Product Type | DC/DC Converter Power Supply |
| Application | Industrial Automation / Control Systems |
| Dimensions | 157 x 66 x 144.3 mm |
| Weight | 0.45 kg |
The 80026-096-01 is suited to industrial systems that require DC power conversion within the control architecture.
Key characteristics include:
The converter should be selected according to the actual electrical requirements of the installation rather than solely by physical compatibility.
The 80026-096-01 operates within the DC power-conversion path of an automation system.
A simplified relationship can be represented as:
DC Input → 80026-096-01 → DC Conversion → Compatible DC Load
The incoming DC supply enters the converter and passes through its internal switching and regulation stages. The conversion circuit modifies the electrical characteristics of the source and produces a DC output suitable for the connected equipment.
This arrangement allows a control system to use different DC power levels without requiring every downstream device to receive power directly from the primary DC source.
The converter therefore acts as an electrical interface between the available DC supply and the specific power requirements of connected equipment.
The 80026-096-01 occupies the DC power-conversion layer within an industrial automation architecture.
A simplified arrangement can be viewed as:
DC Source → DC/DC Converter → Power Distribution → Control Equipment
Depending on the system configuration, downstream loads may include controllers, interface equipment, instrumentation, communication hardware, or other electronic devices.
The converter does not perform application logic or field-signal processing. Its purpose is to support the electrical architecture that allows those control functions to operate.
This distinction is useful when troubleshooting. If the controller and I/O hardware appear operational but a particular group of equipment is receiving an incorrect or unstable supply, the associated DC conversion path should be examined.
The 80026-096-01 is applicable to automation installations where DC power conversion forms part of the control-system architecture.
| Application | Typical Use |
|---|---|
| Industrial Automation | DC power conversion for control equipment |
| Machine Control | Supporting compatible electronic loads |
| Process Control | Power management within control panels |
| Production Lines | Maintaining DC power distribution |
| Packaging Machinery | Supporting machine-control electronics |
| Material Handling | DC supply conversion |
| Control Cabinets | Converting available DC power |
| System Maintenance | Replacement of existing converter hardware |
| Automation Upgrades | Integrating different DC power requirements |
The actual application depends on the electrical configuration and the requirements of the connected equipment.
Before installing the 80026-096-01, the complete DC power architecture should be identified.
For replacement work, record the source wiring, converter connections, connected loads, and protection arrangements before removing the existing unit. This is particularly important when the converter is installed in an established control cabinet that has been modified over time.
Recommended maintenance checks include:
If several downstream devices show abnormal behavior, inspect the shared DC conversion and distribution path before replacing individual control components.
The 80026-096-01 can work alongside several types of equipment within an industrial control architecture.
| Component | Function |
|---|---|
| DC Power Source | Provides the incoming DC supply |
| DC Distribution Equipment | Routes converted power to connected loads |
| PLC / Controller | Executes application logic |
| I/O Modules | Interface with field signals |
| Communication Modules | Handle system communication |
| Terminal Blocks | Provide electrical termination |
| Circuit Protection | Protects the power circuit |
| Instrumentation | Performs measurement and monitoring |
| Relays | Provide switching and interface functions |
| Operator Interface | Provides system monitoring and operation |
The converter should be considered together with the source supply and downstream loads when evaluating the complete power path.
Related Allen Bradley power products can be considered according to the installed automation architecture.
| Model / Product Family | Product Type | Typical Application |
|---|---|---|
| Allen Bradley 80026-096-01 | DC/DC Converter Power Supply | DC power conversion |
| Allen Bradley 80026-088-01 | AC/DC Switching Power Supply | AC/DC power conversion |
| Allen Bradley 80026-044-06-R | Switching Power Supply | Industrial control power |
| Allen Bradley 1606 Series | Industrial Power Supply | Automation control systems |
| Allen Bradley 1746-P2 | SLC 500 Power Supply | SLC 500 systems |
| Allen Bradley 1756-PA75 | ControlLogix Power Supply | ControlLogix systems |
These products perform different power-supply functions. The 80026-096-01 is specifically associated with DC/DC conversion, while AC/DC models are intended for systems where the primary input is AC.
The 80026-096-01 is a DC/DC Converter Power Supply used to convert an available DC source into a suitable DC supply for compatible downstream equipment.
An AC/DC power supply converts AC input power into DC power, while the 80026-096-01 is intended for DC-to-DC conversion. The correct type depends on the electrical source and power requirements of the automation system.
The DC source, input and output wiring, connected loads, circuit protection, terminal connections, and complete system configuration should be verified before replacement.
A problem in the shared DC conversion or distribution path can affect several connected devices. Input instability, wiring problems, loose terminals, protection-device issues, or converter-related faults should therefore be investigated before replacing individual controllers or I/O modules.