• Allen Bradley 20G11LE595AN2NNNNN PowerFlex AC Drive
  • Allen Bradley 20G11LE595AN2NNNNN PowerFlex AC Drive
  • Allen Bradley 20G11LE595AN2NNNNN PowerFlex AC Drive
  • Allen Bradley 20G11LE595AN2NNNNN PowerFlex AC Drive
20G11LE595AN2NNNNN — Detailed Product Overview, Technical Parameters, Applications, Advantages and Related Models The 20G11LE595AN2NNNNN is a high-power PowerFlex 755 AC drive intended for large industr……
Allen Bradley 20G11LE595AN2NNNNN PowerFlex AC Drive
  • Allen Bradley
  • 20G11LE595AN2NNNNN
  • PowerFlex AC Drive
  • USA
  • 2477 × 1200 × 800 mm
  • 1287kg
  • Xiamen, China
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Allen Bradley 20G11LE595AN2NNNNN PowerFlex AC Drive

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20G11LE595AN2NNNNN — Detailed Product Overview, Technical Parameters, Applications, Advantages and Related Models

The 20G11LE595AN2NNNNN is a high-power PowerFlex 755 AC drive intended for large industrial motor-control applications. It is a three-phase, 600 VAC-class, 595 A air-cooled packaged drive in Frame 9, with an 800 mm deep MCC-style enclosure.

The model is designed for applications where a large AC motor requires controlled acceleration, deceleration, variable-speed operation, process control and integration into an industrial automation system.

For clarity, the information below focuses on the product itself and does not include website links, source lists or external references.


1. Product Identification

Item Specification
Brand Allen-Bradley
Product Family PowerFlex
Product Series PowerFlex 755
Product Type Air-Cooled Packaged AC Drive
Model 20G11LE595AN2NNNNN
Voltage Class 600 VAC
Input Three-Phase AC
Output Current 595 A
Frame Size Frame 9
Cooling Air Cooled
Enclosure IP20 / Type 1
Cabinet Style MCC Style
Cabinet Depth 800 mm
Communication Embedded EtherNet/IP
Dynamic Braking None in this configuration
Filtering EMC Filter Configuration
Input Type AC Input with Precharge
Installation Floor-standing industrial installation

2. Product Introduction

The 20G11LE595AN2NNNNN is a large-capacity variable-frequency AC drive designed to control the speed and torque of industrial AC motors.

Its 595 A output capability places it in the high-power range of the PowerFlex 755 family.

Unlike a conventional motor starter, which generally starts a motor at essentially full line frequency, a variable-frequency drive can control the electrical frequency and voltage delivered to the motor.

This allows the motor to accelerate gradually, operate at different speeds and decelerate in a controlled manner.

For large industrial machinery, this type of control can provide significant operational advantages.

A pump, for example, may not need to operate at full speed continuously. A large conveyor may require a slow starting speed before reaching normal production speed. A fan may need to change speed according to ventilation requirements.

The 20G11LE595AN2NNNNN is intended for precisely these types of applications.


3. Product Series

The product belongs to the PowerFlex 755 series.

The PowerFlex 755 platform is designed for demanding industrial motor-control applications and is available in a broad range of power and voltage configurations.

The 20G11LE595AN2NNNNN represents a particularly high-power configuration.

Its combination of:

  • 600 VAC operation
  • 595 A output
  • Frame 9 construction
  • Air cooling
  • MCC-style packaging
  • 800 mm cabinet depth
  • Industrial network capability

makes it suitable for large production machinery and process equipment.


4. Main Technical Parameters

Parameter 20G11LE595AN2NNNNN
Product Type Air-Cooled AC Variable-Frequency Drive
Series PowerFlex 755
Voltage Rating 600 VAC class
Input Phase Three Phase
Output Current 595 A
Light-Duty Rating 700 HP class
Normal-Duty Rating 600 HP class
Heavy-Duty Rating 500 HP class
Frame Frame 9
Cooling Air Cooled
Enclosure IP20 / Type 1
Cabinet Style MCC Style
Cabinet Depth 800 mm
Input Type AC Input with Precharge
Filtering EMC Filter
Dynamic Braking None
Communication Embedded EtherNet/IP
Overall Width Approx. 900 mm class
Overall Height Approx. 1700 mm class
Overall Depth Approx. 800 mm class
Weight Configuration dependent kg
Installation Floor Standing

5. Electrical Characteristics

The most important electrical characteristic of this model is its 595 A output current rating.

This makes it suitable for large AC motors and high-power industrial machinery.

The drive is designed for a 600 VAC, three-phase electrical system.

The motor and electrical supply should be checked carefully before installation.

Electrical Parameter Specification
Input Voltage 600 VAC class
Input Phase 3 Phase
Output Current 595 A
Light-Duty Power 700 HP
Normal-Duty Power 600 HP
Heavy-Duty Power 500 HP
Input Type AC with Precharge
EMC Filtering Included configuration
Dynamic Braking None

6. Duty Ratings

The 595 A configuration has different motor horsepower ratings depending on the duty requirement.

Duty Type Approximate Rating
Light Duty 700 HP
Normal Duty 600 HP
Heavy Duty 500 HP

This distinction is important when selecting the drive.

A motor operating a centrifugal fan may have a very different electrical load profile from a conveyor carrying heavy material.

The drive should therefore be selected based on the actual load characteristics rather than simply choosing a model according to the motor’s horsepower.


7. Light-Duty Applications

The light-duty rating is approximately 700 HP.

Light-duty applications generally have comparatively predictable loading and lower overload requirements.

Typical applications include:

  • Large centrifugal fans
  • Large centrifugal pumps
  • Ventilation systems
  • Cooling systems
  • Certain process pumps
  • Air-handling equipment

The actual motor current should still be checked before selection.


8. Normal-Duty Applications

The normal-duty rating is approximately 600 HP.

This rating is suitable for many conventional industrial motor applications.

Typical examples include:

  • Industrial pumps
  • Large fans
  • Blowers
  • Conveyors
  • Process machinery
  • Material-handling systems

The motor’s continuous current and operating cycle should be compared with the drive rating.


9. Heavy-Duty Applications

The heavy-duty rating is approximately 500 HP.

Heavy-duty applications can involve increased starting torque, frequent acceleration, high inertia or repeated overload conditions.

Potential applications include:

  • Heavy conveyors
  • Material-handling machinery
  • High-inertia equipment
  • Certain mining machinery
  • Heavy process machinery

The heavy-duty rating is lower in horsepower because the drive must tolerate more demanding electrical and thermal operating conditions.


10. Frame 9 Construction

The Frame 9 designation indicates that this is a physically large, high-power drive.

Frame size is important for both electrical and mechanical planning.

A Frame 9 drive requires substantially more space than a compact variable-frequency drive.

Before installation, engineers should consider:

  • Cabinet dimensions
  • Cable routing
  • Cable bending radius
  • Ventilation
  • Heat dissipation
  • Maintenance clearance
  • Floor loading
  • Lifting arrangements
  • Electrical access

11. Dimensions

The model is associated with an 800 mm deep MCC-style cabinet.

A practical dimensional reference is approximately:

Dimension Approximate Value
Width 900 mm class
Height 1700 mm class
Depth 800 mm class
Frame Frame 9
Cabinet Style MCC Style
Installation Floor Standing

The exact overall dimensions can depend on the final packaged configuration and installation arrangement.

For engineering drawings, panel fabrication and installation work, the dimensions of the actual supplied unit should always take precedence over a general catalog reference.


12. Weight

The complete equipment weight should be regarded as configuration dependent.

Large packaged drives can contain different cabinet and power-component arrangements, so the total shipping and installed weight can vary.

Weight Item Specification
Drive Assembly Configuration dependent kg
Cabinet Configuration dependent kg
Complete Unit Configuration dependent kg
Shipping Assembly Configuration dependent kg
Installed Weight Configuration dependent kg

For lifting and transportation, the actual equipment shipping weight should be confirmed before moving the drive.

This is particularly important for a Frame 9 cabinet.


13. Air-Cooled Design

The drive uses an air-cooled design.

At a 595 A output rating, the amount of heat generated by the power electronics is significant.

The installation therefore requires adequate ventilation and heat removal.

Important environmental considerations include:

  • Ambient temperature
  • Airflow
  • Cabinet ventilation
  • Cooling fan operation
  • Dust
  • Humidity
  • Room temperature
  • Heat generated by adjacent equipment

The cooling path should be kept clean and unobstructed.


14. IP20 / Type 1 Protection

The configuration uses an IP20 / Type 1 style enclosure arrangement.

This means the equipment is intended for installation in a suitable protected industrial environment.

It should not be treated as a waterproof or outdoor enclosure.

The electrical room or cabinet should protect the equipment from:

  • Rain
  • Direct water
  • Condensation
  • Excessive dust
  • Conductive contamination
  • Corrosive substances
  • Excessive humidity

15. EMC Filter Configuration

The 20G11LE595AN2NNNNN incorporates an EMC filter configuration.

This is useful in installations where electromagnetic compatibility is an important consideration.

Industrial facilities may contain many electrical devices operating simultaneously, including:

  • Drives
  • PLC systems
  • Sensors
  • Communication equipment
  • Motor starters
  • Instrumentation
  • Computers
  • Control networks

Good EMC design can help reduce unwanted electrical interference.

Proper cable routing, grounding and installation practices remain important even when filtering is provided.


16. AC Input with Precharge

The model uses an AC input with precharge arrangement.

Precharge is important in large DC-bus drive systems because it helps control the initial charging current when the drive is energized.

For a large-capacity drive, controlling the initial DC-bus charging process is an important part of the power architecture.

This is particularly relevant to high-power Frame 9 equipment.


17. Embedded EtherNet/IP

The drive provides embedded EtherNet/IP communication.

This allows it to be integrated into a larger industrial control network.

Typical information exchanged can include:

Information Possible Function
Start Command Start motor
Stop Command Stop motor
Speed Reference Set motor speed
Direction Forward / reverse control
Actual Speed Monitor motor operation
Output Current Monitor load
Drive Status Monitor operating condition
Warning Maintenance indication
Fault Troubleshooting
Ready Status Control-system interlock

This makes the drive suitable for centralized automation systems.


18. Main Applications

18.1 Large Pump Systems

The drive is well suited to large pump systems.

Examples include:

  • Industrial water pumps
  • Process pumps
  • Cooling-water pumps
  • Circulation pumps
  • Water-transfer systems
  • Large pumping stations

Variable-speed operation can help match pump output to actual process demand.


18.2 Large Fans

Large industrial fans can require hundreds of horsepower.

The drive can regulate fan speed according to airflow requirements.

Applications include:

  • Industrial ventilation
  • Furnace ventilation
  • Exhaust systems
  • Cooling systems
  • Dust extraction
  • Mine ventilation
  • Process air systems

18.3 Large Blowers

Blowers can require substantial motor power, particularly in continuous industrial processes.

Potential applications include:

  • Process air
  • Combustion systems
  • Industrial ventilation
  • Pneumatic processes
  • Air circulation
  • Dust collection

18.4 Conveyor Systems

Large conveyors can require considerable starting torque.

The drive can provide controlled acceleration and adjustable running speed.

Potential applications include:

  • Mining conveyors
  • Cement conveyors
  • Aggregate conveyors
  • Bulk-material handling
  • Port equipment
  • Production conveyors

18.5 Mining Equipment

Large mining operations use high-power motors for material movement, ventilation and water handling.

Potential applications include:

  • Ore conveyors
  • Dewatering pumps
  • Ventilation fans
  • Material transfer systems
  • Processing equipment

The installation environment should be evaluated carefully because dust and temperature can affect drive performance.


18.6 Cement and Aggregate Equipment

Large cement and aggregate facilities often have high-power motors throughout the production process.

Applications can include:

  • Conveyors
  • Fans
  • Blowers
  • Pumps
  • Material-handling equipment
  • Dust-control systems

19. Product Advantages

Advantage Description
595 A Output Provides substantial capacity for large industrial motors
600 VAC Class Suitable for large industrial motor systems
PowerFlex 755 Platform Designed for advanced industrial drive applications
Frame 9 Provides high-power capability
Air Cooling Practical cooling arrangement for large industrial installations
EMC Filtering Helps address electromagnetic compatibility requirements
EtherNet/IP Supports industrial automation integration
800 mm Cabinet Depth Provides an industrial MCC-style arrangement
Variable-Speed Control Allows motor speed to follow process requirements
Controlled Acceleration Helps reduce mechanical shock
Multiple Duty Ratings Allows selection based on load characteristics

20. Energy-Saving Potential

One of the major reasons for using a variable-frequency drive is to avoid operating a motor unnecessarily at full speed.

This is particularly valuable for centrifugal pumps and fans.

For suitable variable-torque applications, reducing motor speed can significantly reduce the power required by the machine.

Potential benefits include:

  • Reduced motor speed
  • Reduced throttling losses
  • Better flow control
  • Better pressure control
  • Better process matching
  • Reduced mechanical stress
  • Potential reduction in energy consumption

Actual savings depend on the application and operating profile.


21. Mechanical Advantages

Large motors can produce substantial mechanical stress when started directly.

The drive can provide controlled acceleration.

This can reduce sudden mechanical loading on:

  • Shafts
  • Couplings
  • Bearings
  • Gearboxes
  • Belts
  • Conveyor structures
  • Pump assemblies
  • Fan assemblies

For large machines, smoother acceleration can improve overall operating behavior.


22. Process-Control Advantages

The drive allows motor speed to become a process-control variable.

Instead of simply switching a motor between OFF and ON, the motor can operate at an appropriate speed.

For example:

Pump application:

Low demand → low motor speed.

Medium demand → medium motor speed.

High demand → higher motor speed.

This gives the process system more flexibility.


23. Maintenance Advantages

The drive can provide useful operating information to the control system.

Maintenance personnel can monitor:

  • Drive status
  • Motor speed
  • Output current
  • Fault conditions
  • Warning conditions
  • Communication status

A good maintenance program should also include physical inspection.

Maintenance Area Recommended Attention
Cooling Fans Inspect periodically
Air Passages Keep clean
Cabinet Check for contamination
Power Connections Inspect according to maintenance procedures
Motor Cables Inspect for overheating/damage
Grounding Verify periodically
Network Cable Inspect communication connections
Fault History Investigate recurring faults
Temperature Monitor operating environment
Dust Control accumulation

24. Five Recommended Models from the Same Series

The following are useful related PowerFlex 755 configurations for comparison.

Model Series Voltage Output Current LD Rating ND Rating HD Rating Dimensions Weight kg
20G11LE595AN2NNNNN PowerFlex 755 600 VAC 595 A 700 HP 600 HP 500 HP 900 × 1700 × 800 mm class Configuration dependent
20G11LE630AN2NNNNN PowerFlex 755 600 VAC 630 A 800 HP class 700 HP class 600 HP class 900 × 1700 × 800 mm class Configuration dependent
20G11LE760AN2NNNNN PowerFlex 755 600 VAC 760 A 900 HP class 800 HP class 700 HP class Frame 9 / cabinet dependent Configuration dependent
20G11LE825AN2NNNNN PowerFlex 755 600 VAC 825 A 950 HP class 900 HP class 750 HP class Frame 9 / cabinet dependent Configuration dependent
20G11LE900AN2NNNNN PowerFlex 755 600 VAC 900 A 1000 HP class 950 HP class 800 HP class Frame 9 / cabinet dependent Configuration dependent

These models are useful when comparing drive capacity around the 595 A range.

The higher-current versions may be considered when the motor’s actual full-load current, overload requirements or duty cycle exceed the 595 A configuration.


25. Five Closely Related Models

Model Series Voltage Current Duty Cooling Cabinet Depth Dimensions Weight kg
20G11LE595AN0NNNNN PowerFlex 755 600 VAC 595 A LD/ND/HD Air Cooled 800 mm Configuration dependent Configuration dependent
20G11LE595JN0NNNNN PowerFlex 755 600 VAC 595 A LD/ND/HD Air Cooled 800 mm Configuration dependent Configuration dependent
20G11LE595JN2NNNNN PowerFlex 755 600 VAC 595 A LD/ND/HD Air Cooled 800 mm Configuration dependent Configuration dependent
20G11LE630AN2NNNNN PowerFlex 755 600 VAC 630 A LD/ND/HD Air Cooled 800 mm class Configuration dependent Configuration dependent
20G11LE760AN2NNNNN PowerFlex 755 600 VAC 760 A LD/ND/HD Air Cooled 800 mm class Configuration dependent Configuration dependent

The configuration characters should be checked carefully when selecting a replacement.

Two drives can have the same current rating while having different filtering, cabinet, input-protection or other configuration characteristics.


26. Five Popular Models from the Same Brand

Model Product Family Voltage Class Current / Capacity Typical Application Dimensions Weight kg
25B-D2P3N114 PowerFlex 525 480 VAC class 2.3 A class Small machinery Compact Configuration dependent
25B-D6P0N114 PowerFlex 525 480 VAC class 6.0 A class Small pumps/fans Compact Configuration dependent
20F11ND077JA0NNNNN PowerFlex 753 480 VAC class 77 A class Medium industrial machinery Frame dependent Configuration dependent
20G11LE595AN2NNNNN PowerFlex 755 600 VAC 595 A Large industrial machinery 900 × 1700 × 800 mm class Configuration dependent
20G11LE900AN2NNNNN PowerFlex 755 600 VAC 900 A Very large industrial machinery Frame 9 / cabinet dependent Configuration dependent

These five models cover a wide range of industrial drive applications.

The compact models are appropriate for much smaller motors, while the PowerFlex 755 configurations are intended for large and very large motor systems.


27. Comparison of Related High-Power Models

Model Current LD ND HD Suitable Application
20G11LE595AN2NNNNN 595 A 700 HP 600 HP 500 HP Large pumps, fans, conveyors
20G11LE630AN2NNNNN 630 A 800 HP class 700 HP class 600 HP class Larger industrial machinery
20G11LE760AN2NNNNN 760 A 900 HP class 800 HP class 700 HP class Heavy industrial machinery
20G11LE825AN2NNNNN 825 A 950 HP class 900 HP class 750 HP class Very large industrial machinery
20G11LE900AN2NNNNN 900 A 1000 HP class 950 HP class 800 HP class Very high-power motor systems

28. Application Suitability

Application Suitability
Small Pump Not recommended — substantially oversized
Small Fan Not recommended — substantially oversized
Medium Pump Generally oversized
Medium Fan Generally oversized
Large Pump Excellent
Large Fan Excellent
Large Blower Excellent
Large Conveyor Excellent
Mining Conveyor Very Suitable
Cement Conveyor Very Suitable
Aggregate Handling Very Suitable
Large Ventilation System Excellent
Large Process Machinery Very Suitable
High-Inertia Machinery Suitable after detailed evaluation
Heavy Starting Load Requires duty-cycle verification

29. Installation Requirements

The installation should be planned around the size and power of the equipment.

Important considerations include:

Electrical Supply

Confirm that the incoming supply is appropriate for a 600 VAC-class, three-phase drive.

Motor

Confirm:

  • Motor voltage
  • Motor full-load current
  • Motor horsepower
  • Motor frequency
  • Motor insulation
  • Motor duty

Cabinet Space

Allow sufficient space for the approximately 800 mm deep cabinet arrangement and required service clearances.

Ventilation

Provide sufficient airflow for the air-cooled drive.

Cable Installation

Large current levels require appropriate power cables, termination methods and routing.

Grounding

Proper grounding is essential for both electrical safety and EMC performance.

Lifting

The actual equipment weight in kg should be confirmed before transportation and installation.


30. Replacement Selection

When replacing another drive with the 20G11LE595AN2NNNNN, do not compare only horsepower.

The following parameters should be checked:

Selection Item Importance
Input Voltage Critical
Output Current Critical
Motor Full-Load Current Critical
Duty Cycle Critical
Motor Horsepower High
Starting Torque High
Acceleration Time High
Deceleration Requirements High
EMC Requirements High
Cabinet Dimensions High
Cooling High
Communication High
Dynamic Braking Application dependent
Weight High for installation

31. Why the 595 A Configuration Is Useful

The 595 A configuration provides a substantial amount of motor-control capacity while remaining below the even larger 630 A, 760 A, 825 A and 900 A configurations.

For a motor whose actual current requirement is appropriate for the 595 A rating, this can provide a practical balance between capacity and physical equipment size.

The drive can be particularly attractive when the application requires:

  • Large motor control
  • Variable speed
  • Controlled acceleration
  • Industrial networking
  • EMC filtering
  • Large cabinet construction
  • High continuous current capability

32. Main Advantages at a Glance

Advantage Explanation
595 A Current Rating Provides high motor-control capacity
600 VAC Class Suitable for large industrial electrical systems
PowerFlex 755 Series Designed for advanced industrial applications
Frame 9 Supports high-power machinery
Air Cooling Practical high-power cooling method
EMC Filter Supports electromagnetic compatibility
EtherNet/IP Allows network-based control and monitoring
800 mm Cabinet Suitable for large MCC-style installations
Variable Speed Provides process flexibility
Controlled Starting Reduces mechanical shock
Large Motor Capability Suitable for pumps, fans, conveyors and process machinery

33. Complete Parameter Summary

Category Parameter 20G11LE595AN2NNNNN
Product Model 20G11LE595AN2NNNNN
Brand Brand Allen-Bradley
Series Series PowerFlex 755
Product Type Type Air-Cooled Packaged AC Drive
Electrical Input Voltage 600 VAC class
Electrical Phase 3 Phase
Electrical Output Current 595 A
Power Light Duty 700 HP
Power Normal Duty 600 HP
Power Heavy Duty 500 HP
Frame Frame Size Frame 9
Cooling Cooling Air Cooled
Enclosure Protection IP20 / Type 1
Cabinet Style MCC Style
Cabinet Depth 800 mm
Dimensions Width Approx. 900 mm class
Dimensions Height Approx. 1700 mm class
Dimensions Depth Approx. 800 mm class
Input Input Type AC Input with Precharge
Filtering EMC EMC Filter
Braking Dynamic Braking None
Communication Network Embedded EtherNet/IP
Weight Complete Unit Configuration dependent kg
Installation Mounting Floor Standing

34. Overall Product Evaluation

The 20G11LE595AN2NNNNN is a high-capacity industrial AC drive designed for demanding motor-control applications.

Its core specifications — 600 VAC class, 595 A, Frame 9, air-cooled construction and 800 mm deep MCC-style packaging — make it particularly suitable for large industrial machines.

The drive is well matched to applications such as large pumps, fans, blowers, conveyors, mining equipment, cement machinery, aggregate handling systems and large process equipment.

Its EMC filter configuration is useful where electromagnetic compatibility is an important consideration, while the embedded EtherNet/IP capability allows the drive to participate in an industrial automation network.

The different light-duty, normal-duty and heavy-duty ratings also make it possible to evaluate the same drive capacity against different mechanical load conditions.

For engineering purposes, the most important parameters are the 595 A output current, 600 VAC voltage class, motor full-load current, duty cycle and actual application torque requirement.

The mechanical side is equally important. The equipment is a large Frame 9 package with an 800 mm cabinet depth, and the complete installed weight should be confirmed in kg from the actual equipment configuration before transportation, lifting or floor-loading calculations.

In short, the 20G11LE595AN2NNNNN is best suited to large industrial installations where a high-power AC motor requires controlled speed, controlled acceleration, process flexibility and integration into an industrial automation system.



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