• Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive
  • Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive
  • Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive
  • Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive
Allen-Bradley 20G11BD1K0AN0NNNNN — Detailed Product Specifications, Introduction, Applications, Advantages and Related Models 1. Product Overview The 20G11BD1K0AN0NNNNN is a high-power PowerFlex 755 air……
Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive
  • Allen Bradley
  • 20G11BD1K0AN0NNNNN
  • PowerFlex AC Drive
  • USA
  • 2453 mm × 1200 mm× 800 mm
  • 1246kg
  • Xiamen, China
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Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive

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We have a 10-year logistics and express cooperation agreement, so our products can be shipped to any place in the world.

Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive

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Our products are imported in bulk from the place of origin. Because of the cooperative relationship, our products are all original and 100% new.

Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive

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We provide 7*24 hours service to our customers. We will be there whenever you need us.

Allen Bradley 20G11BD1K0AN0NNNNN PowerFlex AC Drive

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Allen-Bradley 20G11BD1K0AN0NNNNN — Detailed Product Specifications, Introduction, Applications, Advantages and Related Models

1. Product Overview

The 20G11BD1K0AN0NNNNN is a high-power PowerFlex 755 air-cooled AC drive designed for large industrial motor-control applications.

It is a 480 VAC, three-phase variable frequency drive with an output current rating of approximately 1045 A. This places it in the high-capacity industrial drive category and makes it suitable for very large motors used in pumps, fans, blowers, conveyors, material-handling equipment, mining systems, cement plants, and other heavy industrial machinery.

The model belongs to the PowerFlex 750-Series and specifically to the PowerFlex 755 family.

Its standard construction is Frame 9, with an IP20 / NEMA Type 1, 600 mm deep MCC-style enclosure. The drive is air cooled and uses forced-air thermal management.

The model is configured with an AC input with precharge, DC terminals, EMC filtering, CM jumper removed, no dynamic braking, and no local HIM.

The absence of a local HIM is particularly relevant. This configuration is well suited to installations where the drive is normally operated and monitored through a PLC, remote HMI, SCADA system, plant network, or centralized control room.


2. Brand and Product Series

Item Specification
Model 20G11BD1K0AN0NNNNN
Brand Allen-Bradley
Product family PowerFlex 750-Series
Product series PowerFlex 755
Product type High-power AC variable frequency drive
Drive type Air-cooled AC drive
Frame 9
Input voltage 480 VAC
Input phase 3-phase
Output current 1045 A
Light Duty rating 1000 HP
Normal Duty rating 900 HP
Heavy Duty rating 750 HP
Enclosure IP20 / NEMA Type 1
Mechanical style 600 mm deep MCC style
Cooling Forced air
Input arrangement AC input with precharge
DC terminals Yes
Filtering EMC filter
CM jumper Removed
Dynamic braking None
Dynamic braking transistor None
HIM Blank / No HIM
Communication Embedded EtherNet/IP
PID control Yes
Integrated Motion No
Primary use Large industrial motor control

The 20G11BD1K0AN0NNNNN is therefore not a small or medium-sized machine drive.

It is intended for large industrial installations where motor current, mechanical load, thermal capacity, electrical infrastructure, and automation integration are all significant considerations.


3. Main Technical Parameters

Parameter Specification
Model 20G11BD1K0AN0NNNNN
Product family PowerFlex 750-Series
Product series PowerFlex 755
Product type High-power AC drive
Input voltage 480 VAC
Input phase 3-phase
Output current 1045 A
Light Duty 1000 HP
Normal Duty 900 HP
Heavy Duty 750 HP
Approx. Light Duty equivalent 746 kW
Approx. Normal Duty equivalent 671 kW
Approx. Heavy Duty equivalent 559 kW
Frame 9
Cooling Air cooled / forced air
Enclosure IP20 / NEMA Type 1
MCC construction 600 mm deep
Input type AC input with precharge
DC terminals Yes
Filtering EMC filter
CM jumper Removed
Dynamic braking None
Braking transistor None
Local HIM Blank / No HIM
Communication Embedded EtherNet/IP
PID Yes
Integrated Motion No
Approx. height 2453 mm
Approx. width 1200 mm
Approx. depth 600 or 800 mm
Approx. dimensions 2453 × 1200 × 600/800 mm
Approx. standard weight 1246 kg
Weight (kg) Approx. 1246 kg
Larger drive/options arrangement Approx. 2453 × 1800 × 800 mm
Larger arrangement weight Approx. 2290 kg
Installation Industrial electrical room / MCC
Main applications Pumps, fans, blowers, conveyors, mining, cement and process machinery

The 1045 A, 480 VAC, Frame 9 configuration is one of the major high-power sizes within the PowerFlex 755 family.

The mechanical dimensions and weight are planning values for the corresponding Frame 9 MCC-style construction. Actual shipping and installation dimensions can vary according to the final cabinet and option configuration.


4. Electrical Rating

The most important electrical specification of this model is its 1045 A output current.

At this current level, the drive is intended for very large AC motors.

The principal duty ratings are:

Duty Rating Approx. kW Equivalent Typical Load Type
Light Duty 1000 HP 746 kW Variable-torque loads
Normal Duty 900 HP 671 kW General industrial loads
Heavy Duty 750 HP 559 kW High-torque / demanding loads

These duty classifications are important because the maximum usable motor size depends not only on the motor’s horsepower but also on its current requirement and load profile.

A pump and a conveyor may have completely different torque requirements even if their motors have similar nominal horsepower ratings.

For this reason, the final drive selection should be based on motor full-load current, duty cycle, acceleration requirements, overload requirements, and application torque.


5. 480 VAC Three-Phase Configuration

The drive is designed for the 480 VAC three-phase industrial voltage class.

This makes it particularly suitable for large industrial electrical systems.

The 480 VAC class is commonly encountered in:

  • Manufacturing plants
  • Water-treatment facilities
  • Mining facilities
  • Cement plants
  • Material-handling systems
  • Large process plants
  • Industrial utility systems
  • Large HVAC and ventilation systems

Because this is a very high-current drive, the incoming power system needs to be designed accordingly.

Important electrical considerations include:

  • Transformer capacity
  • Incoming switchgear
  • Short-circuit capacity
  • Protection
  • Cable sizing
  • Grounding
  • EMC
  • Harmonics
  • Motor cable routing
  • Motor insulation

6. 1045 A Output Capability

The 1045 A output capability gives the drive enough capacity for very large industrial motors.

This makes it possible to control equipment that would normally require large motor starters, high-capacity electrical switchgear, or other substantial motor-control equipment.

Potential applications include:

  • Large centrifugal pumps
  • Process pumps
  • Cooling-water pumps
  • Large fans
  • Industrial blowers
  • Mining conveyors
  • Bulk-material conveyors
  • Cement conveyors
  • Material-transfer equipment
  • Large ventilation systems
  • Industrial process machinery
  • Large rotating equipment

7. Light Duty Rating — 1000 HP

The 1000 HP Light Duty rating is the highest horsepower rating associated with this configuration.

Light Duty is particularly relevant to applications where the motor torque requirement follows a variable-torque profile.

Typical examples include:

  • Centrifugal pumps
  • Large fans
  • Cooling systems
  • Large ventilation equipment
  • Blowers
  • Water circulation systems

These applications can often operate efficiently at reduced motor speed when the process does not require full output.


8. Normal Duty Rating — 900 HP

The 900 HP Normal Duty rating gives the drive a large operating range for general industrial machinery.

Typical applications include:

  • Process pumps
  • Industrial fans
  • Blowers
  • Material-handling equipment
  • Large auxiliary machinery
  • General industrial motors

Normal Duty applications generally have a more moderate overload requirement than demanding Heavy Duty machinery.

The motor’s actual full-load current should always be checked against the drive’s rated current.


9. Heavy Duty Rating — 750 HP

The 750 HP Heavy Duty rating is important for applications that require higher torque or greater overload capability.

Examples include:

  • Heavy conveyors
  • Mining conveyors
  • High-inertia machines
  • Bulk-material handling
  • Heavy process machinery
  • Large rotating equipment

Heavy Duty selection becomes especially important during acceleration.

A machine may have a relatively moderate steady-state power requirement but still require substantial torque when starting a heavily loaded mechanical system.


10. Product Introduction

The 20G11BD1K0AN0NNNNN is a large industrial variable frequency drive used to control the speed and torque of AC motors.

The drive receives electrical power from the three-phase supply and produces a controlled electrical output for the motor.

Instead of operating the motor only at a fixed frequency, the drive can adjust motor operating conditions according to process requirements.

This provides functions such as:

  • Variable-speed operation
  • Controlled acceleration
  • Controlled deceleration
  • Speed regulation
  • Torque regulation
  • Process control
  • Remote operation
  • Network communication
  • Fault monitoring
  • Diagnostic information

For large motors, these functions can significantly improve machine operation compared with simple fixed-speed motor control.


11. PowerFlex 755 Series

The PowerFlex 755 is part of the PowerFlex 750-Series family.

It is designed for industrial applications that require more capability than a basic compact VFD.

The platform supports a broad range of motor-control functions.

Typical capabilities include:

  • V/Hz control
  • Sensorless vector control
  • Vector control
  • Speed control
  • Torque control
  • PID control
  • Feedback
  • Industrial networking
  • Diagnostic functions
  • Expanded I/O
  • Application-specific control
  • Optional safety functions

The platform is therefore suitable for large machines that need to become part of an integrated automation system.


12. Embedded EtherNet/IP

The drive includes embedded EtherNet/IP communication.

This is a major advantage for large industrial facilities.

The drive can communicate operating information and control commands with a centralized automation system.

Typical information can include:

Network Information Function
Start command Starts the motor
Stop command Stops the motor
Speed reference Defines desired motor speed
Actual speed Reports operating speed
Output frequency Reports drive frequency
Output current Indicates motor loading
Drive status Reports operating state
Fault status Reports faults
Warning status Reports warnings
Diagnostic information Supports troubleshooting
Process reference Supports process control

For large plants, centralized drive communication can greatly simplify operation and maintenance.


13. No Local HIM Configuration

The 20G11BD1K0AN0NNNNN is specified with a blank / no HIM configuration.

HIM means Human Interface Module.

In practical terms, this means there is no standard local keypad/display included as part of this particular catalog configuration.

This is often appropriate for large automated installations.

The drive can instead be controlled or monitored through:

  • PLC
  • Remote HMI
  • SCADA
  • Control-room workstation
  • Industrial network
  • External programming interface

This arrangement is particularly useful when the drive is installed inside a controlled electrical room and operators normally interact with the process from a central control location.


14. Advantages of a No-HIM Configuration

The absence of a local HIM is not necessarily a disadvantage.

For a large automated plant, it can actually make sense.

The operator may never need to physically access the drive during normal operation.

Instead, the operator can see:

  • Motor speed
  • Motor current
  • Drive status
  • Faults
  • Warnings
  • Process values
  • Operating commands

through a central control interface.

This approach can improve operational consistency when many drives are installed throughout a plant.


15. AC Input With Precharge

The drive uses an AC input with precharge.

Large variable frequency drives contain substantial DC-link capacitance.

When the drive is energized, the DC bus must charge.

The precharge system helps control the initial charging process and limits the initial charging current.

This becomes particularly important for a drive of this size because the internal energy storage and electrical power levels are much larger than those of compact drives.


16. DC Terminals

The drive includes DC terminals.

The DC bus is an important part of the drive’s internal power-conversion architecture.

The availability of DC terminals can also be useful in properly engineered common-DC-bus applications.

However, external DC-bus connections require careful engineering.

Important considerations include:

  • DC voltage
  • Protection
  • Precharge
  • Grounding
  • Isolation
  • Fault behavior
  • Energy flow
  • Compatibility

The DC terminals should therefore be treated as part of a complete engineered power system.


17. EMC Filtering

The model is configured with an EMC filter.

The filter helps reduce electrical interference associated with high-frequency switching.

This is especially important for large drives because motor cables may be long and switching currents can be substantial.

However, the filter alone does not guarantee good EMC performance.

The complete installation should also pay attention to:

  • Grounding
  • Bonding
  • Shielding
  • Motor cable construction
  • Cable routing
  • Cable length
  • Control cable separation
  • Network cable routing
  • Cabinet layout

Good installation practices are essential.


18. CM Jumper Removed

The model is configured with the CM jumper removed.

This is a specific electrical configuration characteristic.

Common-mode and grounding arrangements can influence the way the drive interacts with the incoming electrical system and motor installation.

For this reason, the CM jumper configuration should be checked when replacing an existing drive.

A replacement with the same voltage and current rating may still have a different grounding or filtering configuration.


19. Dynamic Braking

The model is specified with no dynamic braking.

There is no integrated dynamic-braking transistor.

This is an important consideration for high-inertia machinery.

During deceleration, the motor can return energy to the drive’s DC bus.

If the regenerated energy is too large, DC-bus voltage can rise.

Depending on the application, the system may require:

  • Longer deceleration ramps
  • External braking equipment
  • Regenerative equipment
  • Mechanical braking
  • Alternative energy-management methods

Applications requiring rapid stopping should therefore be evaluated carefully.


20. Mechanical Dimensions and Weight

The 20G11BD1K0AN0NNNNN uses a Frame 9 construction.

The approximate standard mechanical dimensions are:

Height: 2453 mm

Width: 1200 mm

Depth: 600 or 800 mm

The approximate standard equipment weight is:

1246 kg

For a larger drive-and-options arrangement, the approximate dimensions can increase to:

2453 × 1800 × 800 mm

with an approximate weight of:

2290 kg

These values are intended for engineering and planning purposes.

The final mechanical drawing should be used for actual cabinet fabrication, floor loading, transportation, lifting, and installation.


21. Mechanical Parameter Table

Mechanical Parameter Specification
Model 20G11BD1K0AN0NNNNN
Frame 9
Enclosure IP20 / NEMA Type 1
MCC style 600 mm deep
Height Approx. 2453 mm
Width Approx. 1200 mm
Depth 600 or 800 mm
Standard dimensions Approx. 2453 × 1200 × 600/800 mm
Standard weight Approx. 1246 kg
Weight (kg) Approx. 1246 kg
Drive + options cabinet width Approx. 1800 mm
Drive + options cabinet depth Approx. 800 mm
Drive + options arrangement Approx. 2453 × 1800 × 800 mm
Drive + options weight Approx. 2290 kg
Cooling Forced air
Installation MCC / electrical-room installation
Service clearance Required
Cable clearance Required
Ventilation clearance Required
Floor loading Must be checked

22. Size and Weight Considerations

A weight of approximately 1246 kg makes this drive a substantial industrial installation.

Transportation cannot be treated as an ordinary small-equipment delivery.

The installation project should consider:

  • Floor loading
  • Equipment doors
  • Transportation routes
  • Forklift capacity
  • Crane requirements
  • Lifting points
  • Cable entry
  • Maintenance access
  • Ventilation
  • Service clearance

If an additional cabinet is included, the total weight can increase considerably.

The approximate 2290 kg larger arrangement should therefore be considered separately when planning transportation and installation.


23. Large Pump Applications

Large pumps are one of the strongest application areas for this drive.

Potential uses include:

  • Water treatment
  • Cooling-water circulation
  • Industrial water supply
  • Process-water circulation
  • Wastewater systems
  • Mining dewatering
  • Large utility pumping
  • Industrial circulation systems

Variable-speed control allows pump output to be adjusted according to actual demand.

This can provide better control than simply running the motor continuously at full speed.


24. Process Pump Applications

Process pumps often need accurate pressure or flow control.

The drive’s PID functionality can be used to regulate motor speed according to a feedback signal.

A typical arrangement is:

Pressure Sensor → PID Control → Drive → Motor → Pump → Process

If pressure decreases below the desired setpoint, the drive can increase motor speed.

If pressure rises above the target, the drive can reduce motor speed.

This makes the drive useful for automated process regulation.


25. Large Fan Applications

Large industrial fans can require hundreds of horsepower.

Potential applications include:

  • Furnace ventilation
  • Exhaust systems
  • Process ventilation
  • Combustion-air systems
  • Cooling systems
  • Industrial air handling

The drive can vary fan speed according to actual airflow requirements.

This can provide better process control and may reduce unnecessary energy consumption when full airflow is not required.


26. Large Blower Applications

Large blowers are another suitable application.

Typical applications include:

  • Wastewater aeration
  • Process-air systems
  • Industrial ventilation
  • Combustion systems
  • Pneumatic material handling
  • Manufacturing processes

The motor speed can be adjusted according to pressure, airflow, process demand, or another feedback variable.


27. Conveyor Applications

Large conveyors can have substantial mechanical inertia.

A direct motor start can produce significant mechanical shock.

A variable frequency drive can gradually increase motor speed and torque.

This can reduce stress on:

  • Conveyor belts
  • Gearboxes
  • Couplings
  • Shafts
  • Bearings
  • Pulleys

It can also provide adjustable conveyor speed.

For heavily loaded conveyors, the Heavy Duty rating should be checked carefully.


28. Mining Applications

Mining equipment frequently requires high-power motors.

The 1045 A current rating makes this model suitable for many large mining applications.

Potential uses include:

  • Ore conveyors
  • Material transfer
  • Mine ventilation
  • Dewatering pumps
  • Mineral processing
  • Bulk material handling

The embedded network capability is also useful when the drive needs to communicate with a centralized plant-control system.


29. Cement Applications

Large cement facilities use high-power motors throughout their production processes.

Potential applications include:

  • Process fans
  • Cooling fans
  • Large pumps
  • Conveyors
  • Material-handling systems
  • Ventilation
  • Process equipment

Variable-speed operation can allow machinery to respond to production requirements rather than operating continuously at one fixed speed.


30. Mineral Processing Applications

Mineral-processing facilities commonly use large motors for:

  • Pumping
  • Conveying
  • Ventilation
  • Blowers
  • Material handling
  • Process machinery

The PowerFlex 755 platform is well suited to applications where the motor needs adjustable speed and the drive needs to be integrated into a larger automation system.


31. Heavy Industrial Machinery

The drive can be considered for many types of large rotating equipment.

Examples include:

  • Large process machinery
  • Cooling equipment
  • Large pumps
  • Industrial fans
  • Blowers
  • Conveyors
  • Material-handling equipment
  • Utility machinery

The exact suitability depends on:

  • Motor current
  • Duty cycle
  • Torque profile
  • Acceleration requirements
  • Deceleration requirements
  • Mechanical inertia
  • Environmental conditions

32. Main Product Advantages

32.1 Very High Current Capacity

The 1045 A output rating is the primary advantage of this model.

It allows the drive to control very large industrial motors.


32.2 Large Horsepower Capacity

The 1000 HP Light Duty rating makes the drive suitable for very large variable-torque systems.

The 900 HP Normal Duty rating provides substantial capacity for general industrial applications.

The 750 HP Heavy Duty rating supports demanding applications where higher torque is required.


32.3 480 VAC Industrial Voltage

The 480 VAC three-phase configuration is appropriate for large industrial electrical systems.


32.4 PowerFlex 755 Platform

The PowerFlex 755 platform provides advanced motor-control and automation capabilities suitable for large industrial machinery.


32.5 Embedded EtherNet/IP

The integrated communication capability allows the drive to be incorporated into centralized automation systems.


32.6 PID Process Control

PID functionality makes the drive useful for pressure, flow, airflow, and other feedback-controlled processes.


32.7 AC Precharge

The precharge system is appropriate for the drive’s high-power DC-link architecture.


32.8 DC Terminals

DC terminals provide additional flexibility for properly engineered power architectures.


32.9 EMC Filtering

The EMC filter helps control electrical interference when used with proper installation practices.


32.10 Frame 9 Construction

Frame 9 provides the physical and electrical capacity required for large industrial motors.


32.11 MCC-Style Construction

The 600 mm deep MCC-style arrangement makes the drive suitable for large electrical-room installations.


32.12 Centralized-Control Friendly

The blank/no-HIM configuration is well suited to plants where drive operation is performed from a centralized PLC, HMI, SCADA, or control-room system.


33. Five Recommended Same-Series Models

The following models are closely related PowerFlex 755, 480 VAC configurations.

Model Voltage Output Current Light Duty Normal Duty Heavy Duty Frame Enclosure Dimensions Weight (kg)
20G11BD800AN0NNNNN 480 VAC 800 A 800 HP 700 HP 600 HP 9 IP20 / Type 1 Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD960AN0NNNNN 480 VAC 960 A 900 HP 800 HP 700 HP 9 IP20 / Type 1 Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD1K2AN0NNNNN 480 VAC 1135 A 1100 HP 1000 HP 800 HP 9 IP20 / Type 1 Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD1K3AN0NNNNN 480 VAC 1365 A 1250 HP 1100 HP 900 HP 9 IP20 / Type 1 Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD1K4AN0NNNNN 480 VAC 1420 A 1350 HP 1250 HP 1000 HP 9 IP20 / Type 1 Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg

These five models provide a practical progression around the 1045 A model.

The 20G11BD960AN0NNNNN is the closest smaller option.

The 20G11BD1K2AN0NNNNN is the closest larger option.

The 20G11BD1K3AN0NNNNN and 20G11BD1K4AN0NNNNN are suitable when significantly more current capacity is required.


34. Same-Series Model Comparison

Parameter 20G11BD800AN0NNNNN 20G11BD960AN0NNNNN 20G11BD1K0AN0NNNNN 20G11BD1K2AN0NNNNN 20G11BD1K3AN0NNNNN
Input voltage 480 V 480 V 480 V 480 V 480 V
Output current 800 A 960 A 1045 A 1135 A 1365 A
Light Duty 800 HP 900 HP 1000 HP 1100 HP 1250 HP
Normal Duty 700 HP 800 HP 900 HP 1000 HP 1100 HP
Heavy Duty 600 HP 700 HP 750 HP 800 HP 900 HP
Frame 9 9 9 9 9
Cooling Air Air Air Air Air
Enclosure IP20 IP20 IP20 IP20 IP20
MCC depth 600 mm 600 mm 600 mm 600 mm 600 mm
Filtering EMC EMC EMC EMC EMC
CM jumper Removed Removed Removed Removed Removed
Dynamic braking None None None None None
HIM No HIM No HIM No HIM No HIM No HIM
EtherNet/IP Embedded Embedded Embedded Embedded Embedded
Dimensions Approx. 2453 × 1200 × 600/800 mm Approx. 2453 × 1200 × 600/800 mm Approx. 2453 × 1200 × 600/800 mm Approx. 2453 × 1200 × 600/800 mm Approx. 2453 × 1200 × 600/800 mm
Weight (kg) Approx. 1246 kg Approx. 1246 kg Approx. 1246 kg Approx. 1246 kg Approx. 1246 kg

35. Five Same-Brand Related / Popular Models

The following models are useful when comparing the target drive with other high-power or widely used drive configurations within the same brand.

Model Series Voltage Output Current Power Rating Frame Main Application Dimensions Weight (kg)
20G11BC910AN0NNNNN PowerFlex 755 400 VAC 910 A 560 kW LD / 500 kW ND / 400 kW HD 9 Large pumps and fans Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD800AN0NNNNN PowerFlex 755 480 VAC 800 A 800 HP LD / 700 HP ND / 600 HP HD 9 Large industrial motors Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BE760AN0NNNNN PowerFlex 755 600 VAC 760 A 900 HP LD / 800 HP ND / 700 HP HD 9 Large high-voltage-class motors Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BF960AN0NNNNN PowerFlex 755 690 VAC 960 A High-power industrial class 9/10 class Large industrial motors Configuration-dependent Configuration-dependent
25B-D024N114 PowerFlex 525 380–480 VAC class 24 A 15 kW / 20 HP class D Small and medium machinery Approx. 260 × 130 × 212 mm Approx. 3.2 kg

These products cover a very broad range.

The 20G11BD1K0AN0NNNNN is a high-power Frame 9 product, while the 25B-D024N114 is a compact drive intended for much smaller motors.

The two products therefore serve completely different levels of industrial equipment.


36. Compact Drive Comparison

The contrast between a high-power PowerFlex 755 and a compact PowerFlex 525 is substantial.

Parameter 20G11BD1K0AN0NNNNN 25B-D024N114
Product family PowerFlex 755 PowerFlex 525
Voltage class 480 VAC 380–480 VAC
Output current 1045 A 24 A
Power class 1000 HP LD 15 kW / 20 HP class
Frame 9 D
Enclosure IP20 / Type 1 MCC IP20 open type
Cooling Forced air Fan / compact drive cooling
Dimensions Approx. 2453 × 1200 × 600/800 mm Approx. 260 × 130 × 212 mm
Weight (kg) Approx. 1246 kg Approx. 3.2 kg
Typical application Large industrial equipment Small and medium machinery

This comparison demonstrates just how large the 20G11BD1K0AN0NNNNN is in terms of both electrical and mechanical capacity.


37. Application Suitability

Application Suitability Main Reason
Large centrifugal pump Excellent High current and variable-torque capability
Process pump Excellent PID and network integration
Cooling-water pump Excellent Adjustable speed
Large industrial fan Excellent Variable-torque operation
Large blower Excellent Pressure and airflow control
Large conveyor Very good High current and controlled acceleration
Mining conveyor Very good Large motor capability
Material handling Very good Adjustable speed and torque
Cement machinery Very good High-power industrial operation
Mineral processing Very good Large process motors
Large ventilation system Excellent Variable airflow
Crusher Application-dependent Torque and overload must be checked
Compressor Application-dependent Load profile must be evaluated
Hoist Application-dependent Braking requirements must be evaluated
Small machine Poor choice Drive capacity is excessive

38. Pump-System Advantages

The drive is especially attractive for large centrifugal pumping systems.

A pump normally does not need to operate at maximum speed all the time.

The drive can adjust motor speed according to actual process requirements.

Potential benefits include:

  • Pressure control
  • Flow control
  • Smooth starting
  • Reduced mechanical shock
  • Better process stability
  • Reduced throttling requirements
  • Potential energy savings
  • Centralized monitoring

For large water and process systems, these capabilities can be extremely useful.


39. Fan-System Advantages

Large fans can consume significant power.

Variable-speed operation allows the motor to respond to actual airflow demand.

Potential benefits include:

  • Adjustable airflow
  • Pressure regulation
  • Smooth starting
  • Reduced mechanical stress
  • Centralized control
  • Better process response
  • Potential reduction in unnecessary energy consumption

This makes the drive particularly suitable for large industrial ventilation systems.


40. Conveyor-System Advantages

Large conveyors often contain substantial mechanical inertia.

The drive can gradually accelerate the motor.

This can help reduce mechanical stress on:

  • Belts
  • Gearboxes
  • Couplings
  • Shafts
  • Bearings
  • Pulleys

Adjustable speed can also be useful when the material flow changes during production.

For heavy conveyors, the Heavy Duty motor rating should be checked carefully.


41. Mining Applications

The drive is suitable for many high-power mining applications.

Potential uses include:

  • Ore conveyors
  • Bulk-material conveyors
  • Mine ventilation fans
  • Dewatering pumps
  • Transfer systems
  • Mineral-processing equipment

The high current rating is particularly valuable when large motors are involved.

Remote monitoring is also useful when the drive is installed in a large plant or difficult-to-access location.


42. Cement Applications

Cement production commonly requires large motors for:

  • Process fans
  • Cooling fans
  • Large pumps
  • Conveyors
  • Material handling
  • Ventilation
  • Process equipment

The drive can provide controlled motor acceleration and adjustable operating speed.


43. Process-Control Applications

PID functionality allows the drive to participate directly in closed-loop process control.

A typical control structure is:

Sensor → PID Controller → Drive → Motor → Equipment → Process

The feedback signal may represent:

  • Pressure
  • Flow
  • Airflow
  • Vacuum
  • Temperature
  • Another process variable

The drive can then adjust motor speed to maintain the desired setpoint.


44. Energy Management

Variable-speed control can provide energy benefits in applications where motor speed has a direct relationship with process demand.

This is especially relevant to:

  • Centrifugal pumps
  • Fans
  • Blowers

For example, if a pump does not need to provide full flow, the drive can reduce motor speed rather than continuously operating at maximum speed.

Actual savings depend on:

  • Operating hours
  • Process requirements
  • Motor efficiency
  • System resistance
  • Speed range
  • Load profile

The drive provides the control capability, while actual energy savings depend on the complete system.


45. Cooling and Thermal Management

A 1045 A drive generates substantial heat.

The forced-air cooling system therefore needs suitable airflow.

The installation should consider:

  • Ambient temperature
  • Cooling airflow
  • Fan condition
  • Dust accumulation
  • Ventilation
  • Heat removal
  • Installation altitude
  • Service access

The cooling path should remain clean and unrestricted.

A blocked airflow path can increase operating temperature and reduce equipment reliability.


46. Environmental and Installation Parameters

Parameter Specification
Model 20G11BD1K0AN0NNNNN
Main enclosure IP20 / NEMA Type 1
Cooling Forced air
Installation Indoor industrial electrical environment
Mechanical style 600 mm deep MCC
Height Approx. 2453 mm
Width Approx. 1200 mm
Depth 600 or 800 mm
Dimensions Approx. 2453 × 1200 × 600/800 mm
Weight Approx. 1246 kg
Weight (kg) Approx. 1246 kg
HIM No local HIM
Ventilation Required
Grounding Required
EMC installation Proper grounding and cable routing required
Maintenance space Required
Cable access Required
Floor loading Must be evaluated

The main drive enclosure is IP20 / NEMA Type 1.

It is therefore intended for installation inside a suitable protected electrical environment rather than direct outdoor exposure.


47. Installation Space

The standard Frame 9 mechanical envelope is approximately:

2453 mm high

1200 mm wide

600 or 800 mm deep

The equipment itself therefore occupies substantial floor and vertical space.

The actual room layout also needs to account for:

  • Incoming cables
  • Motor cables
  • Cable bending radius
  • Control wiring
  • Network wiring
  • Ventilation
  • Maintenance access
  • Door operation
  • Lifting
  • Equipment replacement

The cabinet dimensions alone should not be used as the total required installation area.


48. Transportation and Lifting

The approximate 1246 kg weight requires proper transportation planning.

Transportation Parameter Specification
Model 20G11BD1K0AN0NNNNN
Height Approx. 2453 mm
Width Approx. 1200 mm
Depth 600 or 800 mm
Dimensions Approx. 2453 × 1200 × 600/800 mm
Weight Approx. 1246 kg
Weight (kg) Approx. 1246 kg
Larger arrangement Approx. 2290 kg
Floor loading Must be checked
Forklift High-capacity equipment required
Crane May be required
Door clearance Must be checked
Transportation route Must be checked
Lifting method Must follow equipment requirements

The actual shipping configuration should be checked before transportation.


49. Maintenance Considerations

Because this particular configuration does not include a local HIM, maintenance personnel should have access to the appropriate external control or programming interface.

For a large industrial installation, useful maintenance information includes:

  • Drive status
  • Fault history
  • Warning history
  • Motor current
  • Motor speed
  • Output frequency
  • DC-bus status
  • Network status
  • Parameter information

A centralized control architecture can make this information available without requiring an operator to stand directly in front of the drive.


50. Replacement Considerations

When replacing the 20G11BD1K0AN0NNNNN, the complete catalog number should be compared.

The important characteristics include:

  • 480 VAC
  • 1045 A
  • Frame 9
  • IP20 / Type 1
  • 600 mm MCC construction
  • EMC filter
  • CM jumper removed
  • No dynamic braking
  • No local HIM
  • AC input with precharge
  • DC terminals
  • Embedded EtherNet/IP

A replacement should not be selected based only on horsepower.

The electrical, mechanical, communication, filtering, braking, grounding, and interface configurations should all be considered.


51. Closest Smaller Alternative

20G11BD960AN0NNNNN

This is one of the closest related models below the target model.

It has approximately 960 A output current and is rated around 900 HP Light Duty, 800 HP Normal Duty, and 700 HP Heavy Duty.

It remains a Frame 9, 480 VAC, air-cooled PowerFlex 755 configuration.

This model is worth considering when the 1045 A capacity is more than the motor actually requires.


52. Closest Larger Alternative

20G11BD1K2AN0NNNNN

This model increases the output current to approximately 1135 A.

Its approximate ratings are:

  • 1100 HP Light Duty
  • 1000 HP Normal Duty
  • 800 HP Heavy Duty

It is a logical upgrade when the target motor’s current is too close to the 1045 A limit or when additional capacity is desirable.


53. Higher-Capacity Alternative

20G11BD1K3AN0NNNNN

The 20G11BD1K3AN0NNNNN provides approximately 1365 A.

Its approximate ratings are:

  • 1250 HP Light Duty
  • 1100 HP Normal Duty
  • 900 HP Heavy Duty

This model is more suitable for very large motor systems.


54. Very High-Capacity Alternative

20G11BD1K4AN0NNNNN

The 20G11BD1K4AN0NNNNN provides approximately 1420 A.

Its approximate ratings are:

  • 1350 HP Light Duty
  • 1250 HP Normal Duty
  • 1000 HP Heavy Duty

It remains within the Frame 9 class and therefore provides a useful high-capacity option before moving to larger Frame 10 configurations.


55. Larger Frame Alternative

20G11BD1K5AN0NNNNN

The 20G11BD1K5AN0NNNNN provides approximately 1525 A.

Its approximate ratings are:

  • 1500 HP Light Duty
  • 1350 HP Normal Duty
  • 1100 HP Heavy Duty

This model moves into Frame 10, so its physical dimensions and weight are greater than the target model.

It should therefore be selected only when the higher electrical capacity is actually required.


56. Five Same-Series Models — Detailed Selection Table

Model Output Current LD Rating ND Rating HD Rating Frame Cooling Dimensions Weight (kg)
20G11BD800AN0NNNNN 800 A 800 HP 700 HP 600 HP 9 Air Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD960AN0NNNNN 960 A 900 HP 800 HP 700 HP 9 Air Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD1K0AN0NNNNN 1045 A 1000 HP 900 HP 750 HP 9 Air Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD1K2AN0NNNNN 1135 A 1100 HP 1000 HP 800 HP 9 Air Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD1K3AN0NNNNN 1365 A 1250 HP 1100 HP 900 HP 9 Air Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg

57. Five Same-Brand Models — Detailed Table

Model Series Voltage Output Current Power Class Frame Main Application Dimensions Weight (kg)
20G11BC910AN0NNNNN PowerFlex 755 400 VAC 910 A 560 kW LD / 500 kW ND / 400 kW HD 9 Large pumps and fans Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD800AN0NNNNN PowerFlex 755 480 VAC 800 A 800 HP LD / 700 HP ND / 600 HP HD 9 Large industrial motors Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BD960AN0NNNNN PowerFlex 755 480 VAC 960 A 900 HP LD / 800 HP ND / 700 HP HD 9 Pumps, fans and conveyors Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
20G11BE760AN0NNNNN PowerFlex 755 600 VAC 760 A 900 HP LD / 800 HP ND / 700 HP HD 9 Large industrial motors Approx. 2453 × 1200 × 600/800 mm Approx. 1246 kg
25B-D024N114 PowerFlex 525 380–480 VAC 24 A 15 kW / 20 HP class D Small and medium machines Approx. 260 × 130 × 212 mm Approx. 3.2 kg

The fifth model is intentionally from a smaller drive family to illustrate the difference between compact and high-power applications.

The 20G11BD1K0AN0NNNNN is designed for extremely large motors, whereas the 25B-D024N114 is intended for much smaller machinery.


58. Detailed Application Comparison

Application Required Characteristics Suitability of 20G11BD1K0AN0NNNNN
Large centrifugal pump Variable speed, high current Excellent
Cooling-water pump Variable torque, continuous operation Excellent
Process pump PID, network control Excellent
Large fan Variable torque Excellent
Industrial blower High power, process control Excellent
Mining conveyor High torque, high current Very Good
Cement conveyor Controlled acceleration Very Good
Material handling Adjustable speed Very Good
Mine ventilation Large motor, continuous duty Excellent
Large ventilation Variable airflow Excellent
Crusher High torque Application-dependent
Compressor High power Application-dependent
Hoist Braking/regeneration Requires detailed analysis
Small pump Low power Not economical
Small fan Low power Not appropriate

59. Why This Model Is Suitable for Large Pumps

The drive provides a combination of:

  • High current capacity
  • Variable-speed control
  • PID functionality
  • Embedded networking
  • High-power motor capability

These characteristics make it particularly useful for large pumping systems.

A pressure-controlled pumping system can automatically adjust motor speed according to actual water demand.

This can reduce unnecessary operation at maximum speed.


60. Why This Model Is Suitable for Fans

Fan applications often involve variable airflow requirements.

The drive can adjust the motor speed to match the actual process requirement.

This can provide:

  • Better airflow control
  • Smooth starting
  • Lower mechanical stress
  • Centralized monitoring
  • Flexible operation

Large industrial fans are therefore one of the most natural application areas for this drive.


61. Why This Model Is Suitable for Conveyors

Large conveyors require controlled mechanical movement.

The drive can provide a gradual increase in speed.

This can help reduce mechanical shock during startup.

It can also allow:

  • Adjustable belt speed
  • Controlled acceleration
  • Controlled stopping
  • Centralized monitoring
  • Process synchronization

For very heavy loads, the motor and mechanical system must still be checked against the Heavy Duty rating.


62. Why This Model Is Suitable for Mining

Mining systems often contain large motors operating for long periods.

The drive provides enough current capacity for many large mining motors.

It can be used for:

  • Conveyors
  • Pumps
  • Fans
  • Material transfer
  • Processing equipment

Its network capability is also useful when multiple pieces of equipment need to be monitored from a central control system.


63. Why This Model Is Suitable for Process Plants

Large process plants often require precise control of motor-driven equipment.

The drive combines:

  • Speed control
  • PID
  • Network communication
  • Diagnostic functions
  • High current capability

This makes it suitable for large process systems where motor operation must follow changing production requirements.


64. Important Selection Considerations

Although the 20G11BD1K0AN0NNNNN is a powerful drive, larger is not always better.

The drive should be selected based on the actual motor and application.

Important factors include:

Motor Current

The motor full-load current should be compared with the drive’s applicable current rating.

Duty Cycle

The application should be classified correctly as Light Duty, Normal Duty, or Heavy Duty.

Acceleration

High-inertia machines may require substantial acceleration torque.

Deceleration

Applications requiring rapid stopping should be evaluated because this configuration has no integrated dynamic braking.

Environment

The IP20 main enclosure requires an appropriate installation environment.

Cooling

The electrical room needs sufficient heat removal and airflow.

Mechanical Space

The drive is physically large and heavy.

Network Architecture

The plant control system should be compatible with the intended EtherNet/IP architecture.


65. Overall Technical Summary

Category 20G11BD1K0AN0NNNNN
Brand Allen-Bradley
Product family PowerFlex 750-Series
Product series PowerFlex 755
Product type High-power AC variable frequency drive
Input voltage 480 VAC
Input phase 3-phase
Output current 1045 A
Light Duty 1000 HP
Normal Duty 900 HP
Heavy Duty 750 HP
Light Duty equivalent Approx. 746 kW
Normal Duty equivalent Approx. 671 kW
Heavy Duty equivalent Approx. 559 kW
Frame 9
Cooling Forced air
Main enclosure IP20 / NEMA Type 1
Mechanical style 600 mm deep MCC
Height Approx. 2453 mm
Width Approx. 1200 mm
Depth 600 or 800 mm
Dimensions Approx. 2453 × 1200 × 600/800 mm
Standard weight Approx. 1246 kg
Weight (kg) Approx. 1246 kg
Input type AC input with precharge
DC terminals Yes
Filtering EMC filter
CM jumper Removed
Dynamic braking None
Braking transistor None
HIM Blank / No HIM
EtherNet/IP Embedded
PID Yes
Integrated Motion No
Main applications Pumps, fans, blowers, conveyors, mining, cement, process machinery
Main strength Very high current and high-power industrial motor control

66. Key Advantages Summary

Key Advantage Practical Meaning
1045 A output current Suitable for very large motors
1000 HP Light Duty Strong variable-torque capability
900 HP Normal Duty Large general industrial capacity
750 HP Heavy Duty Suitable for demanding loads
480 VAC, 3-phase Suitable for large industrial power systems
Frame 9 High-power mechanical platform
600 mm MCC style Suitable for electrical-room installation
Air cooled Practical thermal architecture for large industrial systems
Embedded EtherNet/IP Easy integration into centralized automation
PID control Useful for pressure and flow control
AC precharge Supports controlled DC-link charging
DC terminals Additional power-system flexibility
EMC filter Helps with electrical interference control
CM jumper removed Defined grounding/common-mode configuration
No dynamic braking Suitable when braking is handled separately or rapid braking is unnecessary
No local HIM Well suited to centralized control systems
Large power rating Appropriate for large pumps, fans and conveyors

67. Final Product Assessment

The 20G11BD1K0AN0NNNNN is a high-power PowerFlex 755 air-cooled AC drive intended for large industrial motor-control applications.

Its 480 VAC three-phase input, 1045 A output current, and 1000 HP Light Duty / 900 HP Normal Duty / 750 HP Heavy Duty ratings place it firmly in the high-capacity industrial category.

It is particularly suitable for large pumps, fans, blowers, conveyors, mining machinery, cement equipment, material-handling systems, ventilation systems, and large process machinery.

The PowerFlex 755 platform gives the drive considerably more capability than a basic variable-speed drive.

It combines high-current motor control with industrial communication, PID process control, diagnostic capability, and flexible system integration.

The embedded EtherNet/IP interface is especially valuable in large facilities where drives are connected to centralized automation systems.

The no-HIM configuration is also worth noting.

Rather than relying on a local keypad, the drive can be incorporated into a centralized control architecture using a PLC, remote HMI, SCADA system, or plant network.

The electrical configuration includes AC input with precharge, DC terminals, EMC filtering, and CM jumper removed.

The model has no integrated dynamic-braking transistor, so applications requiring rapid deceleration or substantial regenerative-energy handling need separate consideration.

Mechanically, the drive is a substantial piece of equipment.

The standard Frame 9 MCC-style arrangement is approximately 2453 mm high × 1200 mm wide × 600 or 800 mm deep, with an approximate weight of 1246 kg.

This means that electrical-room planning, floor loading, transportation, lifting, ventilation, cable routing, and maintenance access are all important parts of the installation.

For applications requiring slightly less capacity, the 20G11BD960AN0NNNNN is a close smaller alternative.

For applications requiring additional capacity, the 20G11BD1K2AN0NNNNN, 20G11BD1K3AN0NNNNN, and 20G11BD1K4AN0NNNNN provide progressively higher current ratings.

The 20G11BD1K5AN0NNNNN provides still greater capacity but moves into Frame 10 and therefore requires more physical space.

Overall, the 20G11BD1K0AN0NNNNN can be summarized as a 480 VAC, 1045 A, Frame 9, air-cooled PowerFlex 755 high-power AC drive with 1000 HP Light Duty, 900 HP Normal Duty, 750 HP Heavy Duty capability, embedded EtherNet/IP, AC precharge, DC terminals, EMC filtering, CM jumper removed, no integrated dynamic braking, and no local HIM.

Its strongest characteristics are high current capacity, high horsepower capability, industrial networking, process-control functionality, robust Frame 9 construction, and suitability for large continuous-duty industrial machinery.

For large pumping, ventilation, material-handling, mining, cement, and process applications, it is a high-capacity drive intended for installations where conventional compact VFDs are far below the required electrical and mechanical scale.



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