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ABB SC560 3BSE008105R1 – Comprehensive Technical Overview and Product Specification Guide
1. Basic Product Information
Product Model: ABB SC560
Part Number: 3BSE008105R1
Brand: ABB
Series: SC Signal Conditioning & Converter Family
Product Type: Analog Signal Converter / Conditioner
Category: Industrial Signal Processing and Measurement Module
The ABB SC560 is an advanced industrial analog signal conditioning and converter unit designed to accept raw sensor signals and produce standardized, accurate analog outputs suitable for automation systems and industrial controllers.
2. Product Introduction
The ABB SC560 3BSE008105R1 is a high‑performance signal conditioning module engineered for industrial automation and process control applications. It processes raw analog inputs from field sensors such as voltage sources, current loops, thermocouples, and resistance temperature detectors (RTDs). The SC560 conditions these inputs by filtering electrical noise, linearizing outputs, scaling measured values, and isolating signal paths before delivering standardized analog outputs such as 4–20 mA or 0–10 V.
This conditioning ensures that downstream systems such as programmable logic controllers (PLCs), distributed control systems (DCS), data acquisiton units, operator stations, and recorders receive reliable and accurate measurement signals. The SC560’s design emphasizes electrical stability, signal integrity, and longevity in industrial environments.
The module’s compact DIN‑rail mounting form makes it suitable for installation inside control cabinets, automation racks, and instrumentation panels. Its screw terminal connections facilitate straightforward wiring and maintenance. The SC560 is typically deployed where precise analog measurement translation is critical for process monitoring, control, or diagnostic purposes.
3. Technical Specifications
Electrical, Mechanical and Operational Parameters
| Parameter | Specification |
|---|---|
| Model | SC560 |
| Part Number | 3BSE008105R1 |
| Series | SC Signal Conditioning & Converter |
| Product Type | Analog Signal Converter / Conditioner |
| Supported Input Types | Voltage, Current, Thermocouple, RTD |
| Output Signal Types | 4–20 mA, 0–10 V Standard Outputs |
| Input Impedance | High Input Impedance (type dependent) |
| Output Load Capability | Designed for PLC/DCS/Recorder Loads |
| Galvanic Isolation | Full input‑to‑output isolation |
| Accuracy | ±0.1 % Full Scale (typical) |
| Response Time | < 100 ms |
| Supply Voltage | 24 V DC |
| Power Consumption | < 5 W |
| Operating Temperature Range | –10 °C to +55 °C |
| Storage Temperature Range | –20 °C to +70 °C |
| Relative Humidity | 5 % to 95 % non‑condensing |
| Protection Rating | IP20 |
| Mounting Type | DIN‑Rail Mount |
| Connection Method | Screw Terminal |
| Dimensions (W × H × D) | 35 × 100 × 110 mm |
| Weight (kg) | Approx. 0.30 kg |
4. Product Applications
The SC560 is a versatile signal conditioning module used in industrial automation environments where analog sensor signals must be processed before being used for control, monitoring, or data acquisition.
Common application scenarios include:
• Conditioning temperature signals from thermocouples and resistance temperature detectors for controller inputs.
• Scaling and linearizing analog outputs from pressure, level, and flow transmitters.
• Filtering electrical noise to produce clean analog signals for distributed control systems (DCS), PLCs, and operator stations.
• Analog front‑end conditioning for data recording and trend analysis.
• Precise analog feedback in machine automation requiring noise‑free measurement inputs.
• Environmental monitoring applications demanding accurate analog conditioning.
• Utility automation and infrastructure process control systems.
• Systems requiring signal isolation to prevent ground loop problems.
By ensuring accurate and stable analog signal outputs, the SC560 enables improved process control accuracy, reduced measurement errors, and reliable automation performance.
5. Product Advantages
High‑Precision Signal Conditioning
The SC560 provides accurate scaling and linearization of raw analog inputs, ensuring reliable measurement interpretation.
Galvanic Isolation for Signal Quality
Complete isolation between input and output eliminates noise and ground loops, improving signal integrity and measurement accuracy.
Flexible Input Compatibility
Supports voltage, current, thermocouple, and RTD inputs, making it adaptable to various sensor types.
Industry Standard Output Signals
Outputs such as 4–20 mA and 0–10 V are widely compatible with controllers, recorders, and data acquisition systems.
Compact DIN‑Rail Mount Design
The modular form factor allows efficient use of control cabinet space and simplifies installation.
Robust Industrial Reliability
Designed for continuous operation under broad temperature and humidity conditions typical of industrial environments.
Low Power Consumption
Operates using a standard 24 V DC supply with minimal energy draw, consistent with industrial power norms.
Ease of Installation and Service
Screw terminal connections streamline field wiring and maintenance operations.
6. Recommended Models from the Same Series or Related Devices
Below are five related signal conditioning or converter modules from the SC and SB families or with similar functional roles:
| Model | Supported Inputs | Output Type | Supply Voltage | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| SC500 | Voltage / Current | 4–20 mA | 24 V DC | 35×100×110 | 0.24 kg |
| SC510 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 35×100×110 | 0.25 kg |
| SC520 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 35×100×110 | 0.26 kg |
| SC540 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 35×100×110 | 0.28 kg |
| SC560 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 35×100×110 | 0.30 kg |
7. Five Popular Industrial Automation Models from the Same Brand
Below are five widely used automation modules from ABB often used with analog signal conditioners in control and monitoring systems:
| Model | Device Type | Supply Voltage | Dimensions (mm) | Weight (kg) | Application |
|---|---|---|---|---|---|
| AC800M | Modular Controller | 24 V DC | 140×180×120 | 1.2 kg | Process control CPU |
| PM856 | Processor Module | 24 V DC | 120×150×90 | 0.9 kg | Automation logic processor |
| CI870 | Communication Interface | 24 V DC | 120×150×90 | 0.8 kg | Fieldbus network interface |
| AI820 | Analog Input Module | 24 V DC | 120×150×80 | 0.6 kg | Multi‑channel analog acquisition |
| DI820 | Digital Input Module | 24 V DC | 120×150×80 | 0.6 kg | Digital signal acquisition |
8. Frequently Asked Questions (FAQ)
Q1: What is the primary purpose of the SC560?
A: The SC560 conditions, scales, filters, and converts analog measurement signals for industrial use.
Q2: What types of input signals can SC560 accept?
A: It supports voltage, current, thermocouple, and RTD inputs.
Q3: What analog outputs does this module provide?
A: It provides standardized analog outputs such as 4–20 mA and 0–10 V.
Q4: What power supply is required?
A: The SC560 operates on a standard 24 V DC industrial supply.
Q5: How much does the SC560 weigh?
A: The approximate weight is 0.30 kg.
Q6: What are the physical dimensions of the SC560?
A: Approximately 35 × 100 × 110 mm.
Q7: Where is this product typically installed?
A: It is usually mounted on DIN rails inside control cabinets or racks.
Q8: Why is galvanic isolation important in signal conditioning?
A: Galvanic isolation minimizes electrical noise and prevents ground loop interference, improving signal integrity.
Q9: In which industries is SC560 commonly used?
A: It is used in manufacturing, automation, utilities, and process control applications.
Q10: Can the SC560 operate continuously in industrial environments?
A: Yes, it is designed for stable, continuous operation under standard industrial conditions.