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- BC810K01
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- 125 × 85 × 120 mm
- 0.55kg
- 3BSE031154R1/3BSE03115R1
- Xiamen, China
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Product Technical Profile – ABB BC810K01 (3BSE031154R1 / 3BSE03115R1)
1) Brand and Series Overview
Brand: ABB
Series: AC500 Programmable Logic Controller (PLC) Modules
The AC500 Series is a modular industrial automation platform designed for medium to large control applications. Modules in this series include CPU units, power supplies, communication interfaces, digital and analog I/O modules, specialty modules, and expansion racks. The series is recognized for flexibility, scalability, and compatibility across a wide range of industrial automation tasks.
The BC810K01 is a base controller interface module that integrates with AC500 PLC racks to support CPU communication and I/O expansion. It serves as a backbone module in distributed I/O systems and is compatible with a range of other modules in the AC500 lineup.
2) Product Overview
The ABB BC810K01 (3BSE031154R1 / 3BSE03115R1) is an AC500 Series controller base module designed for mounting and connecting PLC expansion racks and peripheral modules. This unit provides reliable electrical interfacing and mechanical support for a compact PLC system. It is commonly used as a backbone for modular control cabinets where multiple I/O and communication modules must be integrated in a space-efficient layout.
BC810K01 handles power distribution, communication bus continuity, and signal routing within the PLC rack. It is often paired with CPU modules, digital and analog I/O modules, and specialty cards to form a complete automation solution. The module’s robust mechanical design ensures secure mounting and long-term stability in industrial environments.
3) Technical Parameters
| Parameter | Specification |
|---|---|
| Model | BC810K01 (3BSE031154R1 / 3BSE03115R1) |
| Product Type | PLC Base / Controller Interface Module |
| Series | AC500 Modular PLC |
| Compatible Modules | AC500 CPU, I/O, Communication Modules |
| Rack Capacity | Up to 8 Modules |
| Communication Bus | Integrated Backplane Bus |
| Power Supply (Bus) | 24 V DC Main Bus |
| Mounting Type | DIN Rail & Panel Mount |
| Operating Temperature | −20°C to +60°C |
| Storage Temperature | −40°C to +85°C |
| Relative Humidity | 5–95% non-condensing |
| Protection Class | IP20 |
| Terminal Type | Screw Terminals |
| Dimensions (H × W × D) | 125 × 85 × 120 mm |
| Weight (kg) | 0.55 kg |
| Housing Material | Industrial-grade Polymer |
| Expansion Capability | Up to 7 I/O Modules on Backplane |
4) Product Description
The BC810K01 base module plays a central role in modular PLC systems based on the AC500 platform. It serves both as a structural chassis and as an electrical backbone for connecting and powering multiple automation modules. When installed in a control cabinet, it provides a standardized mounting platform that simplifies wiring, module installation, and system expansion.
Electrical connections are routed through an integrated backplane bus that distributes 24 V DC power and communication signals to connected modules. This ensures consistent performance across CPU, I/O, and communication cards without the need for individual external cabling. The mechanical design of the BC810K01 provides a secure fit for modules and protects against vibration and electrical stress.
The BC810K01 is suitable for use in a wide range of automation applications, from machine control to distributed process systems. Its compatibility with other AC500 Series modules makes it a versatile choice for complex control system designs.
5) Key Advantages
Modular Expandability
Supports a flexible number of modules, enabling system growth without major redesign.
Integrated Backplane Bus
Eliminates the need for extensive external wiring between modules, improving reliability.
Robust Mechanical Design
Ensures stability and longevity in industrial environments.
Space-Efficient Architecture
Compact design helps reduce panel footprint and simplify cabinet layout.
High Compatibility
Works with a wide range of CPU, I/O, and communication modules within the AC500 ecosystem.
Reliable Power Distribution
Centralized power routing supports consistent module performance.
Simplified Maintenance
Clear internal structure and module slots facilitate fast fault isolation and replacement.
6) Typical Applications
• Machine automation control panels
• Distributed manufacturing process control
• Building automation interfaces
• Motor and drive control coordination
• Energy management system controllers
• Distributed data acquisition systems
• Batch process and discrete production lines
• Multi-rack PLC configurations
7) Five Related Models (AC500 Series or Interface Modules)
| Model | Function | Dimensions (mm) | Weight (kg) |
|---|---|---|---|
| BC830K01 | PLC Base, Extended Slot | 125 × 130 × 120 | 0.75 |
| BC820K01 | PLC Base, Compact Slot | 125 × 60 × 110 | 0.45 |
| PM554AC | Power Module, 24 V DC | 100 × 50 × 110 | 0.40 |
| CPU314AC | CPU Module, AC500 Core | 130 × 80 × 110 | 0.62 |
| DI811AC | Digital Input Expansion | 125 × 45 × 110 | 0.35 |
8) Five Popular Models (Same Brand)
| Model | Product Type | Main Rating/Feature | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|
| ACS580-01-12A6-4 | Variable Frequency Drive | 5.5 kW | 358 × 152 × 203 | 6.5 |
| ACS880-01-017A-4 | Drive Inverter | 17 kW | 220 × 120 × 180 | 3.6 |
| Emax 2 E2.2 | Air Circuit Breaker | 1600 A | 371 × 210 × 268 | 8.2 |
| Tmax XT4N | Molded Case Circuit Breaker | 250 A | 140 × 105 × 160 | 2.1 |
| AF12-30-10 | Contactor | 12 A | 86 × 45 × 77 | 0.36 |
9) Frequently Asked Questions (FAQ)
Q1: What is the main role of BC810K01?
A1: It serves as a central base and electrical backbone for modular PLC systems, enabling reliable power and communication distribution between modules.
Q2: How many modules can BC810K01 support?
A2: It typically supports up to eight modules depending on slot configuration and rack design.
Q3: What type of power does the backplane bus distribute?
A3: The backplane bus distributes 24 V DC supply power and communication signals to connected modules.
Q4: Is BC810K01 suitable for harsh environments?
A4: Yes, the IP20 enclosure and industrial materials make it suitable for controlled industrial cabinet environments.
Q5: Can it be used in distributed I/O architectures?
A5: Yes, it can serve as a local base in distributed PLC configurations, supporting remote I/O modules.
Q6: What temperatures can this module withstand?
A6: It is rated to operate between −20°C and +60°C.
Q7: Does it require individual wiring between modules?
A7: No, the integrated backplane bus minimizes external wiring by distributing signals internally.
Q8: What type of mounting does it use?
A8: It mounts on a standard 35 mm DIN rail or panel mount.
Q9: What maintenance does it normally require?
A9: Maintenance involves periodic inspection of seating and connections; there are no active parts requiring regular replacement.
Q10: Can this base be used with digital and analog modules?
A10: Yes, it supports both digital and analog modules provided they are AC500-compatible.