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- 120 mm × 150 mm × 55 mm
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- 3BSE031154R1
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ABB BC810 (3BSE031154R1) — Detailed Product Overview, Specifications, and Applications
Product Overview
The ABB BC810 (3BSE031154R1) is an advanced control and interface module designed for industrial automation systems. It serves as a bridge between field devices and distributed control systems (DCS), offering robust signal processing, monitoring, and control capabilities. The BC810 is engineered for high reliability, accurate performance, and seamless integration into both new and existing automation infrastructures.
This module is widely used for analog and digital signal processing, providing precise data acquisition and output control. Its compact, modular design allows easy installation in control cabinets, supporting both DIN rail and modular rack mounting.
BC810 is particularly well suited for critical industrial applications where safety, accuracy, and long-term operational stability are essential. It ensures minimal signal distortion, robust electrical isolation, and enhanced protection against industrial environmental stresses such as vibration, temperature variation, and electrical noise.
Brand and Product Series
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Brand: ABB
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Product Series: BC800 Series Control Modules
The BC800 series is a family of modular control units designed for process automation, industrial monitoring, and system control applications. Modules in this series offer flexibility in channel configuration, compatibility with DCS, and robust signal processing capabilities.
Product Introduction
The BC810 is a versatile control module capable of handling multiple analog and digital signals. It provides high-resolution data acquisition for precise control, supports signal conditioning, and ensures reliable communication with higher-level controllers.
Key design features include:
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Built-in signal isolation for enhanced reliability
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Diagnostic LEDs for real-time status monitoring
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Compact modular architecture for flexible system integration
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High immunity to electrical noise and transient voltages
Applications
Industrial Process Automation
BC810 collects and processes analog and digital signals from sensors, transmitters, and actuators to control chemical, pharmaceutical, and manufacturing processes.
Machine and Factory Automation
It monitors machinery operation, providing real-time data for production efficiency, preventive maintenance, and safety systems.
Energy and Utilities
BC810 is used to acquire and manage electrical measurements such as voltage and current, aiding energy monitoring and control in power distribution and generation systems.
Building and Environmental Automation
It monitors environmental parameters, HVAC systems, and facility infrastructure for optimized energy use and automated control.
Test, Research, and Development
BC810 is suitable for high-precision data acquisition in laboratory environments, test benches, and experimental setups.
Product Advantages
High Accuracy and Reliability
The module delivers precise analog-to-digital conversion and stable output control.
Modular and Scalable Design
Compact size and modularity allow seamless integration into larger systems with other BC800 series modules.
Industrial Robustness
Engineered to tolerate vibration, temperature fluctuations, and electrical interference common in industrial settings.
Diagnostics and Monitoring
LED indicators provide immediate feedback on power and channel status, simplifying maintenance.
Flexible Integration
Compatible with standard DIN rails and modular rack systems, supporting both new installations and retrofits.
Technical Specifications
| Specification | Details |
|---|---|
| Model | BC810 (3BSE031154R1) |
| Module Type | Control and Interface Module |
| Input Channels | 16 analog inputs, 8 digital inputs |
| Output Channels | 8 analog outputs, 8 digital outputs |
| Input Signal Types | Voltage: ±10 V, 0–10 V; Current: 4–20 mA, 0–20 mA |
| Output Signal Types | Voltage: 0–10 V; Current: 4–20 mA |
| Resolution | 16-bit |
| Sampling Time | ~20 ms per input channel |
| Accuracy | ±0.1% of full scale |
| Power Consumption | 7 W |
| Operating Temperature | –20°C to +60°C |
| Storage Temperature | –40°C to +85°C |
| Isolation | Channel-to-system isolation |
| Dimensions (H×W×D) | 120 mm × 150 mm × 55 mm |
| Weight (kg) | 1.25 kg |
| Mounting Method | DIN rail / Modular rack |
| Status Indicators | Power and channel LEDs |
Related Models — Same Series or Similar Function
| Model | Input Channels | Output Channels | Resolution | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| BC811 | 8 analog / 4 digital | 4 analog / 4 digital | 16-bit | 5.5 | 110 × 140 × 50 | 1.10 |
| BC812 | 16 analog / 8 digital | 8 analog / 8 digital | 16-bit | 6.5 | 120 × 150 × 55 | 1.20 |
| BC813 | 32 analog / 16 digital | 16 analog / 16 digital | 16-bit | 8.0 | 140 × 160 × 60 | 1.50 |
| BC820 | 16 analog / 8 digital | 16 analog / 8 digital | 16-bit | 7.0 | 130 × 150 × 55 | 1.35 |
| BC830 | 32 analog / 16 digital | 16 analog / 8 digital | 16-bit | 8.5 | 140 × 160 × 60 | 1.50 |
Other Popular Models — Same Brand
| Model | Function | Channels/Outputs | Resolution/Type | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| DI810 | Digital Input Module | 16 digital inputs | Digital | 2.0 | 90 × 120 × 25 | 0.32 |
| DO810 | Digital Output Module | 16 digital outputs | Digital | 2.0 | 90 × 120 × 25 | 0.33 |
| AO820 | Analog Output Module | 16 analog outputs | 16-bit | 3.0 | 90 × 120 × 40 | 0.50 |
| AI880 | Analog Input Extended Range | 8 input channels | 16-bit | 2.0 | 90 × 120 × 30 | 0.35 |
| CI840 | Communication Interface Module | Network interface | Fieldbus / Ethernet | 3.5 | 90 × 120 × 40 | 0.60 |
Frequently Asked Questions (FAQ)
Q1: How many analog inputs does BC810 support?
A1: BC810 has 16 analog input channels.
Q2: How many analog outputs does the module provide?
A2: It provides 8 analog outputs.
Q3: Can BC810 process digital signals?
A3: Yes, it has 8 digital inputs and 8 digital outputs.
Q4: What is the operating temperature range of the BC810?
A4: –20°C to +60°C.
Q5: What is the module’s weight?
A5: Approximately 1.25 kg.
Q6: What types of signals are supported for analog input?
A6: ±10 V, 0–10 V voltage and 4–20 mA, 0–20 mA current.
Q7: Does BC810 provide status indicators?
A7: Yes, LEDs display power and channel status.
Q8: Can the module be mounted on a DIN rail?
A8: Yes, it supports DIN rail and modular rack mounting.
Q9: What is the module’s power consumption?
A9: Typical power consumption is 7 W.
Q10: Is BC810 compatible with larger automation systems?
A10: Yes, it is compatible with other BC800 series modules for scalable system integration.