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The ABB AI830 (3BSE008518R1) is an industrial analog input module engineered to acquire and process multiple analog signals in automation and control systems. Designed for high reliability and lasting performance, the AI830 forms an integral part of modular control architectures. It captures field-level analog data and converts it into digital information for processing by advanced controllers.
This module is widely used for precision signal acquisition in factories, plants, energy systems, and other environments that demand stable and accurate control data. It combines robust hardware design with efficient signal conditioning to support a broad range of applications.
Brand: ABB
Series: Analog Input Module Series — a family of modular signal interface units that support analog data acquisition for process monitoring and control.
The Analog Input Module Series offers a range of modules differing in the number of channels, resolution, signal type compatibility, and performance characteristics. Each model is designed to integrate into modular automation systems and deliver reliable communication between field devices and higher-level control units.
The AI830 module is designed for industrial environments where precision, signal integrity, and operational resilience are essential. It accepts standard industry analog signals from various sensors and instrumentation, conditions them, and provides digitized data to the associated control system.
Engineered for dependable long-term use, the AI830 includes features such as diagnostic feedback, modular mounting capability, and immunity to typical industrial electrical noise. It is rugged enough for daily industrial use, yet flexible enough to support different application needs through its multiple channel architecture.
Balanced Channel Density: Offers multiple analog inputs in a compact module footprint, optimizing rack space usage.
Reliable Performance: Delivers consistent signal conversion with reduced noise interference.
Broad Input Compatibility: Supports various current and voltage signal standards used across industrial measurement devices.
Diagnostic Features: Built-in indicators allow operators to monitor module status and identify issues promptly.
Scalable Integration: Modules can be mixed and matched within modular automation racks for scalable system designs.
Process Automation: Capturing plant-level analog data such as flow, level, temperature, and pressure to support control loops and supervisory systems.
Factory Control Systems: Integration with production line automation to monitor sensor feedback and trigger control actions.
Energy Monitoring: Gathering analog metrics from energy network instrumentation for performance evaluation and safety oversight.
Environmental Sensing: Supporting data acquisition from environmental sensors in facilities management and monitoring systems.
Machine Control: Feeding precise analog measurement values into motion controllers or industrial PLCs for machine performance optimization.
| Specification | Details |
|---|---|
| Model | AI830 (3BSE008518R1) |
| Type | Analog Input Module |
| Channels | 8 analog input channels |
| Input Range | ±10V, 0-10V, 4-20 mA, 0-20 mA |
| Resolution | 16-bit |
| Sampling Rate | ~50 ms per channel |
| Power Consumption | 2.0 W |
| Operating Temperature | –20°C to +60°C |
| Storage Temperature | –40°C to +85°C |
| Dimensions (H×W×D) | 90 mm × 120 mm × 25 mm |
| Weight (kg) | 0.38 kg |
| Mounting | DIN rail / Modular rack |
| Communication | System bus interface |
| LED Indicators | Power, channel status |
| Model | Channels | Input Type | Resolution | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| AI810 | 8 | Voltage / Current | 16-bit | 1.5 | 90 × 120 × 25 | 0.30 |
| AI815 | 8 | Voltage / Current | 16-bit | 2.0 | 90 × 120 × 25 | 0.35 |
| AI820 | 16 | Voltage / Current | 16-bit | 3.0 | 90 × 120 × 40 | 0.55 |
| AI825 | 32 | Voltage / Current | 16-bit | 4.0 | 90 × 120 × 45 | 0.75 |
| AI860 | 8 | High-Speed Current/Voltage | 16-bit | 2.0 | 90 × 120 × 30 | 0.40 |
| Model | Function | Channels/Outputs | Resolution/Type | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| DI810 | Digital Input Module | 16 inputs | Digital | 2.0 | 90 × 120 × 25 | 0.32 |
| DO810 | Digital Output Module | 16 outputs | Digital | 2.0 | 90 × 120 × 25 | 0.33 |
| AO820 | Analog Output Module | 16 channels | 16-bit | 3.0 | 90 × 120 × 40 | 0.50 |
| AI880 | Analog Input Extended Range | 8 channels | 16-bit | 2.0 | 90 × 120 × 30 | 0.35 |
| DI830 | Digital Input w/ Diagnostics | 8 inputs | Digital | 2.0 | 90 × 120 × 30 | 0.31 |
Q1: What types of analog signals does the AI830 accept?
A1: The AI830 accepts standard industrial voltage and current analog signals, including ±10V, 0-10V, 4-20 mA, and 0-20 mA.
Q2: How many analog channels are provided on this module?
A2: The AI830 module provides 8 analog input channels.
Q3: What is the resolution of the AI830?
A3: It features a 16-bit resolution for precise signal conversion.
Q4: What temperature range can the AI830 operate in?
A4: The operating temperature range is –20°C to +60°C.
Q5: How is the AI830 physically mounted?
A5: The module is mounted on a DIN rail or modular rack system.
Q6: Does the module provide diagnostic indicators?
A6: Yes, it includes LED indicators for power and channel status, helping diagnose issues quickly.
Q7: What is the approximate weight of the AI830?
A7: The module weighs approximately 0.38 kilograms.
Q8: Is the AI830 designed for industrial environments?
A8: Yes, it is engineered to operate reliably in typical industrial environments with electrical noise and temperature variations.
Q9: How much power does the AI830 consume?
A9: The AI830 consumes approximately 2.0 watts of power.
Q10: Can the AI830 be integrated into larger automation systems?
A10: Yes, the AI830 integrates easily with industrial automation systems that support modular analog input modules.