Product Overview

The Foxboro RH100CC Cable Assembly is an industrial control cable designed for compatible Foxboro distributed control system (DCS) installations. With a specified cable length of 5 meters, it provides a practical connection option for industrial control equipment where reliable signal interconnection and organized cable routing are essential.

Foxboro control systems are used in process industries that require continuous monitoring, coordinated control, and reliable communication between field interfaces and control-system components. Suitable cable assemblies help establish the physical connections required by these systems and support structured installation, commissioning, and maintenance activities.

The RH100CC is identified in Foxboro technical documentation as a 5-meter Type 1 P/PVC cable. Its construction uses a polyurethane outer jacket and semi-rigid PVC primary conductor insulation. The documented operating temperature range for this cable type is −20°C to +80°C.

Cable assemblies must be selected according to their intended application, connector configuration, electrical characteristics, and compatibility with the connected hardware. The RH100CC should therefore be matched to the relevant Foxboro termination assembly and system documentation before installation.

This product is suitable for industrial maintenance, control-panel wiring, system installation, and replacement projects where the RH100CC cable configuration is specifically required. Its 5-meter length offers additional routing flexibility compared with shorter cable assemblies, helping engineers connect compatible equipment positioned at different locations within an installation.

Technical Specifications

Note: The 3 kg figure is the supplied shipping weight, not necessarily the cable’s net weight. Connector details and electrical characteristics should be confirmed against the exact product supplied.

Function and Working Principle

The RH100CC serves as a physical interconnection cable in compatible industrial control installations. Its specific function depends on the termination assemblies and control-system components for which it is selected.

1. Establishing Equipment Connections

Industrial control systems consist of processors, I/O modules, termination assemblies, field wiring, and supporting hardware. These components require correctly specified cables to establish their intended electrical connections.

The RH100CC provides a 5-meter cable path where the relevant Foxboro documentation specifies this cable type. Correct connector mating and wiring compatibility are essential for reliable system operation.

2. Supporting Signal Interconnection

Depending on the designated installation, a control cable may carry electrical signals between compatible interfaces. Signal integrity depends on the cable’s electrical characteristics, connector condition, routing, and the requirements of the connected equipment.

The RH100CC should not be assumed to support every Foxboro communication or I/O application. Engineers should verify its designated function and pin configuration before connecting it to system hardware.

3. Flexible Cable Routing

A 5-meter cable length provides routing flexibility for equipment that is not installed immediately adjacent to the connected termination point.

Appropriate cable routing helps reduce unnecessary strain on connectors, supports organized panel wiring, and makes inspection and maintenance easier. The cable should be routed without exceeding the permitted bend radius or placing excessive tension on its ends.

4. Supporting System Maintenance

When an existing cable becomes damaged or requires replacement, using the specified part number helps maintain the original connection arrangement.

Before replacing a cable, technicians should compare the part number, connector configuration, cable type, and length with the original installation. Similar-looking cables may have different electrical assignments or be intended for different Foxboro equipment.

Role in Industrial Control Systems

The RH100CC can support the physical interconnection requirements of a compatible Foxboro control-system installation. Its role should be determined from the system design and the applicable termination-assembly documentation.

Distributed Control Systems

DCS installations coordinate monitoring and control functions across multiple equipment modules and field interfaces. Properly specified interconnection cables help connect the hardware components required by the system architecture.

The RH100CC may be used where its documented cable type and length match the intended connection.

Termination Assemblies

Termination assemblies provide organized connection points between control-system interfaces and associated wiring. Cable compatibility is important because different termination assemblies can require different cable types, connector arrangements, or electrical characteristics.

The RH100CC should be used only with the compatible assembly specified by the relevant Foxboro documentation.

Control Cabinet Wiring

Industrial cabinets often contain several modules, terminal assemblies, power supplies, and communication interfaces. A correctly selected cable can help maintain an organized wiring layout and simplify equipment identification during maintenance.

The 5-meter length may be useful when the cable route extends between separated installation points. Excess cable should be managed appropriately rather than tightly coiled or placed where it could interfere with ventilation or maintenance access.

Industrial Applications

1. Foxboro DCS Installations

The RH100CC can be considered for Foxboro DCS installations where the specified cable type and part number are required. Correct cable selection helps maintain the intended interconnection between compatible system components.

2. I/O Termination Systems

Industrial I/O systems rely on properly matched termination assemblies and associated wiring. Where the relevant Foxboro documentation specifies RH100CC, the cable can support the required physical connection.

The exact I/O module and termination-assembly combination should be checked before procurement.

3. Industrial Control Cabinets

The cable may be used in control cabinets where compatible equipment is positioned several meters apart. Proper cable management can improve accessibility and help maintenance personnel trace connections during troubleshooting.

4. Process Automation Facilities

Process industries use control-system components to monitor and manage equipment across production facilities. Suitable interconnection cables support the physical installation of these systems.

The cable’s environmental suitability must be evaluated according to cabinet conditions, temperature exposure, mechanical stress, and the applicable installation requirements.

5. Equipment Repair and Replacement

The RH100CC may be required when servicing an existing Foxboro installation that specifies this part number. Using the correct replacement cable can help preserve the original connection arrangement and reduce the risk of compatibility problems.

Before replacing a cable, inspect the existing connectors and confirm that the fault is attributable to the cable rather than the connected hardware.

Installation and System Integration

1. Verify the Part Number

Confirm that the cable required by the system documentation is RH100CC. Do not rely solely on cable length or physical appearance when selecting a replacement.

Check the intended connection points, termination-assembly model, connector type, and electrical requirements before installation.

2. Inspect the Cable Assembly

Before use, inspect the outer jacket, connector housings, contacts, and strain-relief sections for visible damage. Do not install a cable with exposed conductors, cracked connectors, crushed sections, or signs of overheating.

For used or refurbished cable assemblies, additional electrical testing may be appropriate according to the installation’s maintenance procedures.

3. Plan the Cable Route

Choose a route that protects the cable from sharp edges, excessive bending, vibration, crushing, and unnecessary tensile loading.

Keep the cable away from sources of heat or electrical interference where required by the system design. Observe the manufacturer’s minimum bend radius and any restrictions on separation from power wiring.

4. Connect the Correct Interfaces

Ensure that both ends are connected to the intended compatible interfaces. Follow the system documentation for connector orientation, locking mechanisms, and any required isolation procedures.

Never force a connector into a port that appears similar but has a different mechanical or electrical configuration.

5. Check Cable Temperature Limits

The documented temperature range for the Type 1 P/PVC cable is −20°C to +80°C. The installation must remain within the applicable limits, taking account of local ambient temperature and any heat generated by nearby equipment.

If the application requires a low-smoke, zero-halogen cable or a different temperature range, verify whether another approved cable type is required.

6. Verify Operation After Installation

After installation, check that the connectors are securely seated and the cable is routed correctly. Perform the appropriate system checks to confirm that the connected equipment operates as intended.

If a communication or I/O fault remains, inspect the associated modules, termination assemblies, configuration, and other wiring before concluding that the cable is defective.

Compatible System Components

The RH100CC must be matched to the specific Foxboro hardware for which it is designated.

These are general component categories, not a claim that every listed component is directly compatible with the RH100CC. Compatibility must be confirmed from the applicable system documentation.

Alternative Models and Replacement Considerations

Foxboro offers cable assemblies in different lengths and construction types. The following examples illustrate why cable selection should be based on the exact application rather than length alone.

The models above belong to a documented cable-length series, but they should not be treated as universal substitutes. Cable length, construction, connector configuration, and intended termination assembly must all match the application.

When choosing a replacement, verify:

• The complete cable part number.
• The intended Foxboro module and termination assembly.
• Connector type and pin assignment.
• Cable construction and insulation material.
• Required length and routing distance.
• Operating temperature and environmental conditions.
• Any system-specific certification or installation requirements.

Key Advantages

5-Meter Cable Length

The specified length offers routing flexibility for compatible installations where connected equipment is separated by several meters.

Documented Cable Construction

The Type 1 P/PVC designation identifies the cable construction used for the RH100CC configuration, helping engineers distinguish it from other cable types.

Polyurethane Outer Jacket

The polyurethane jacket provides the specified outer covering for the cable. Its suitability still depends on the mechanical, chemical, and environmental conditions of the installation.

Industrial Control-System Use

The RH100CC is identified in Foxboro technical documentation, supporting part-number-based selection for applications that require this cable type.

Maintenance and Replacement Support

Correct part-number identification helps maintenance teams source the required cable and preserve the intended connection arrangement in existing installations.

Organized Equipment Interconnection

Appropriate cable length and routing can help keep control cabinets organized and make inspection, troubleshooting, and future maintenance more manageable.

Technical FAQs

1. What is the Foxboro RH100CC?

The RH100CC is a 5-meter Type 1 P/PVC cable listed in Foxboro technical documentation for compatible industrial control-system applications.

2. How long is the RH100CC cable?

Its specified cable length is 5 meters.

3. What material is used for its outer jacket?

The documented Type 1 P/PVC construction uses a polyurethane outer jacket and semi-rigid PVC primary conductor insulation.

4. What is the operating temperature range?

The documented temperature range for the Type 1 P/PVC cable is −20°C to +80°C. Always verify the requirements of the actual installation.

5. Is the RH100CC compatible with every Foxboro DCS module?

No. Compatibility depends on the intended connection, termination assembly, connector configuration, and system documentation. Confirm the exact part number before installation.

6. Can I replace the RH100CC with a shorter cable?

Only if the alternative cable is approved for the same application and has the correct construction and connector configuration. A shorter cable may not reach the intended connection points or satisfy the installation requirements.

7. What is the shipping weight?

The supplied shipping weight is 3 kg. This figure should be treated as a logistics value rather than the confirmed net weight of the cable alone.

8. What should be checked before purchasing a replacement?

Verify the RH100CC part number, cable length, connector condition, required cable construction, and compatibility with the existing Foxboro hardware. For used products, request photographs and available inspection or test information.

Procurement and Maintenance Recommendations

When purchasing the Foxboro RH100CC, confirm the exact part number and required cable construction. Check the intended connection against the system’s termination-assembly documentation rather than assuming that all Foxboro cables are interchangeable.

For replacement projects, compare the original cable with the supplied unit and inspect the connectors, locking features, jacket, and strain relief. Ask the supplier to confirm the cable length and condition, particularly when sourcing used or surplus stock.

For shipping, use the supplied 3 kg figure as the listed shipping weight unless the actual packaged shipment has been measured. Packaging dimensions and net cable weight should be recorded separately where accurate logistics information is required.

During maintenance, inspect cable routing and connectors for abrasion, crushing, loose connections, and other signs of damage. Keep cable routes accessible for troubleshooting and avoid unnecessary tension or sharp bends. If a system fault persists after cable replacement, check the connected termination assembly and control hardware as part of the diagnostic process.

Conclusion

The Foxboro RH100CC Cable Assembly is a 5-meter Type 1 P/PVC cable intended for compatible Foxboro industrial control-system installations. Its documented construction includes a polyurethane outer jacket and semi-rigid PVC primary conductor insulation, with a specified temperature range of −20°C to +80°C.

For reliable operation, the RH100CC must be matched to the intended termination assembly and system configuration. Accurate part-number verification, proper routing, connector inspection, and appropriate maintenance help support dependable industrial control-system interconnection.