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The Allen-Bradley MPL-B4560F-MJ72AA is a high-performance AC rotary servo motor from the MP-Series MPL low-inertia servo motor family.
It is designed for industrial motion-control systems that require a combination of high continuous torque, high peak torque, fast acceleration and deceleration, accurate positioning, reliable feedback and compact mechanical integration.
The MPL-B4560F-MJ72AA uses a 130 mm frame with a 152.4 mm magnet stack, giving it a larger active motor length than the shorter B4530F and B4540F configurations.
The motor is rated for 3000 rpm, with approximately 14.1 N·m continuous stall torque, approximately 34.4 N·m peak torque, and approximately 3.2 kW continuous rated output.
The MJ72AA configuration combines a multi-turn high-resolution absolute encoder, keyed shaft extension, SpeedTEC DIN right-angle connector, and no integrated brake.
This combination makes the motor particularly suitable for industrial machine axes where higher torque is required but the machine still benefits from the dynamic characteristics of a low-inertia servo motor.
| Item | Specification |
|---|---|
| Brand | Allen-Bradley |
| Product Family | MP-Series |
| Servo Motor Series | MPL Low-Inertia Servo Motors |
| Product Type | AC Rotary Brushless Servo Motor |
| Model | MPL-B4560F-MJ72AA |
| Voltage Class | 460 V AC / 400 V-class system |
| Motor Frame | 130 mm |
| Magnet Stack Length | 152.4 mm |
| Rated Speed | 3000 rpm |
| Feedback | Multi-turn high-resolution absolute encoder |
| Feedback Resolution | 1024 Sin/Cos cycles/rev class |
| Feedback Protocol | Hiperface-type absolute feedback |
| Shaft | Keyed shaft extension |
| Brake | No brake |
| Connector | SpeedTEC DIN |
| Connector Configuration | Right-angle, 180° rotatable |
| Mounting | IEC metric flange |
| Mounting Holes | Free mounting holes, Type FF |
| Motor Construction | Low-inertia brushless permanent-magnet servo motor |
| Primary Application | Industrial servo motion control |
The MPL-B4560F-MJ72AA belongs to the MPL low-inertia servo motor series, which is intended for applications where the motor must repeatedly accelerate, decelerate, reverse and position mechanical loads with controlled servo response.
| Parameter | Specification |
|---|---|
| Model | MPL-B4560F-MJ72AA |
| Motor Type | Brushless AC rotary servo motor |
| Voltage | 460 V AC class |
| Voltage Class | 400 V AC / 460 V system class |
| Rated Speed | 3000 rpm |
| Maximum Speed | 3000 rpm |
| Continuous Stall Torque | 14.1 N·m |
| Peak Stall Torque | 34.4 N·m |
| Continuous Rated Power | 3.2 kW |
| Speed at Rated Output | 3000 rpm |
| Rotor Inertia | Approx. 0.00078 kg·m² |
| Feedback Type | Multi-turn high-resolution absolute encoder |
| Feedback Resolution | 1024 Sin/Cos cycles/rev class |
| Feedback Protocol | Hiperface-type |
| Shaft Type | Keyed shaft extension |
| Shaft Seal | No shaft seal in standard configuration |
| Brake | No brake |
| Connector | SpeedTEC DIN |
| Connector Direction | Right-angle |
| Connector Rotation | 180° rotatable |
| Mounting | IEC metric flange |
| Mounting Hole Type | Free mounting holes, Type FF |
| Frame Size | 130 mm |
| Magnet Stack | 152.4 mm |
| Approx. Motor Weight | 11.82 kg |
| Approx. Overall Dimensions | Approx. 229 × 305 × 255 mm class* |
| Typical Protection Configuration | IP50 standard; higher protection possible with appropriate sealing configuration |
| Maximum Operating Temperature | Approx. 40 °C |
| Cooling | Natural convection / machine-mounted cooling |
*Overall dimensions are provided as practical reference dimensions. Connector position, shaft arrangement and environmental sealing configuration can affect the final installation envelope. The mechanical drawing should be used for final machine design.
The B4560F configuration uses a 130 mm frame and a 152.4 mm magnet stack.
The longer stack is one of the main differences between this motor and the shorter B4530F and B4540F MPL motors.
| Mechanical Parameter | Specification |
|---|---|
| Model | MPL-B4560F-MJ72AA |
| Frame Size | 130 mm |
| Frame Class | Frame 45 |
| Magnet Stack Length | 152.4 mm |
| Stack Designation | 60 |
| Approx. Overall Length | Approx. 305 mm class* |
| Approx. Overall Width | Approx. 229 mm class* |
| Approx. Overall Height | Approx. 255 mm class* |
| Shaft | Keyed |
| Shaft Extension | Keyed shaft extension |
| Shaft Seal | None in standard configuration |
| Brake | None |
| Mounting Flange | IEC metric |
| Mounting Hole Style | Free mounting holes, Type FF |
| Connector | SpeedTEC DIN |
| Connector Orientation | Right angle |
| Connector Adjustment | 180° rotatable |
| Approx. Motor Weight | 11.82 kg |
| Approx. Weight in Pounds | Approx. 26 lb |
*The exact mechanical envelope should be verified against the applicable mechanical drawing before fabrication of the machine mounting plate, gearbox interface or enclosure.
The approximately 11.82 kg motor weight reflects the larger 152.4 mm stack configuration.
The additional active motor length provides higher torque capacity compared with shorter MPL frame-45 motors.
The catalog number MPL-B4560F-MJ72AA can be understood by breaking the designation into its main configuration elements.
| Model Section | Meaning |
|---|---|
| MPL | MP-Series low-inertia servo motor |
| B | 400 V / 460 V-class servo motor family |
| 45 | 130 mm frame-size class |
| 60 | 152.4 mm magnet stack |
| F | 3000 rpm speed class |
| M | Multi-turn high-resolution absolute feedback |
| J | Keyed shaft extension |
| 7 | SpeedTEC DIN right-angle connector, 180° rotatable |
| 2 | No brake |
| AA | Standard mounting / factory configuration |
This model-number structure is important when replacing an existing motor.
Two MPL motors can have the same frame size and rated speed but differ in stack length, feedback, shaft construction or brake configuration.
For this reason, the complete model number should be checked before ordering or installing a replacement motor.
The Allen-Bradley MPL-B4560F-MJ72AA is intended for medium-to-high torque industrial servo applications.
Its 130 mm frame and 152.4 mm magnet stack provide approximately 14.1 N·m continuous torque and approximately 34.4 N·m peak torque.
The motor’s 3.2 kW continuous output places it above the B4530F and B4540F configurations in the same general MPL family.
This makes the B4560F a practical choice when a machine axis requires more torque than the shorter 76.2 mm or 101.6 mm stack configurations can provide.
The motor uses a low-inertia rotor design.
Low rotor inertia is valuable in servo systems because the motor frequently changes speed rather than simply running continuously at a fixed speed.
A low-inertia motor can respond efficiently to acceleration and deceleration commands, particularly when the mechanical load is properly matched to the motor.
The motor provides approximately 14.1 N·m of continuous stall torque.
This is a significant increase compared with the approximately 8.25 N·m capability of the B4530F and the approximately 10.2 N·m capability of the B4540F.
The higher continuous torque makes the B4560F suitable for machine axes with heavier sustained loads.
Typical examples include:
The motor can provide approximately 34.4 N·m peak stall torque for short-duration operating conditions.
Peak torque is important when the machine needs additional torque during:
The peak value should not be treated as a continuous operating rating.
Actual permissible peak operation depends on the drive, motor temperature, operating cycle, ambient conditions and complete motion profile.
The MPL-B4560F-MJ72AA is rated at approximately 3.2 kW continuous output.
This makes it a useful intermediate motor size for applications where a smaller 2.1 kW or 2.6 kW servo motor is insufficient but a substantially larger 5.4 kW servo motor would be unnecessarily large.
The 3.2 kW rating provides a good balance between motor size and available mechanical output.
For machine builders, this can help avoid over-sizing the servo motor while still maintaining adequate torque capacity.
The motor is designed for a 3000 rpm rated speed.
This speed is well suited to many industrial servo applications.
The 3000 rpm class can be combined with:
A 3000 rpm motor can provide a good balance between torque and rotational speed.
For many machine axes, extremely high speed is less important than maintaining stable torque and accurate positioning throughout the operating range.
One of the most important features of the MJ72AA configuration is its multi-turn high-resolution absolute feedback.
The multi-turn encoder is designed to track motor position over multiple revolutions.
This is useful in systems where the controller needs to know not only the angular position within a single revolution but also the accumulated position across multiple turns.
Typical applications include:
The high-resolution feedback provides the servo drive with detailed motor-position information for closed-loop control.
Compared with a basic single-turn feedback arrangement, multi-turn absolute feedback can be advantageous in applications where the axis position may span many motor revolutions.
For example, a ballscrew may require several motor revolutions to complete a single machine movement.
A multi-turn feedback system provides the control system with additional position information across those revolutions.
This can simplify machine positioning strategies and is particularly useful where absolute position information is important.
The actual behavior after power cycling depends on the complete feedback system, drive architecture and machine-control configuration.
The MPL-B4560F-MJ72AA uses a keyed shaft extension.
The keyed shaft is a conventional and widely used industrial mechanical interface.
It is well suited to:
A keyed shaft can be preferred when the existing machine architecture already uses standard keyed mechanical components.
Compared with the keyless K configuration, the J configuration is often easier to integrate into traditional mechanical drive arrangements.
The MJ72AA configuration is supplied without an integrated brake.
This configuration is appropriate for applications where the servo motor does not need an internal mechanical holding brake.
Typical examples include horizontal axes where gravity does not create a significant back-driving force.
The absence of a brake can also simplify the motor configuration and reduce brake-related wiring requirements.
For vertical axes or applications where the motor shaft must be mechanically held after servo disable, a brake-equipped version such as the corresponding MJ74AA configuration may be more appropriate.
The motor uses a SpeedTEC DIN right-angle connector.
The connector is designed to provide a compact connection arrangement suitable for industrial servo systems.
The connector can be rotated approximately 180 degrees, allowing greater flexibility when routing motor cables.
This is useful when the motor is installed:
Correct connector orientation can reduce cable interference and make machine assembly easier.
The motor uses IEC metric flange mounting.
This provides a standardized mounting approach for machine builders.
The Type FF free-mounting-hole configuration provides flexibility when designing the motor mounting interface.
The motor can therefore be integrated into a variety of industrial machine structures, provided that the mechanical dimensions, shaft alignment, allowable loads and mounting clearances are correctly evaluated.
The low-inertia construction is one of the defining characteristics of the MPL series.
Servo motors are frequently required to accelerate and decelerate repeatedly.
The motor does not simply operate at a constant speed like a conventional induction motor.
Instead, the servo drive continuously changes the motor torque according to the machine motion profile.
The B4560F motor has a rotor inertia of approximately 0.00078 kg·m².
This allows the motor to respond efficiently to changes in speed and position.
The final machine response, however, depends on the total inertia ratio between motor and load.
The gearbox ratio, ballscrew, coupling, belt, pulley, load mass and mechanical friction all influence the actual servo response.
The approximately 14.1 N·m continuous torque rating provides more torque capacity than the shorter B4530F and B4540F motors.
This makes the motor suitable for heavier machine axes without immediately moving to a substantially larger frame.
The approximately 34.4 N·m peak torque capability provides additional torque for acceleration and transient machine loads.
This is especially useful for high-cycle automation equipment.
The 3.2 kW output rating makes the motor suitable for medium-duty and moderately heavy-duty servo applications.
It occupies a useful position between smaller 2 kW-class servo motors and larger 5 kW-class motors.
The multi-turn high-resolution encoder provides detailed position feedback across multiple motor revolutions.
This is useful for precision positioning systems and long-travel axes.
The keyed shaft is compatible with a wide range of conventional industrial mechanical components.
This can simplify integration into existing machine designs.
The low-inertia motor design supports rapid acceleration and deceleration.
This is especially valuable in machines with frequent indexing and direction changes.
The right-angle SpeedTEC DIN connector and 180-degree rotation capability make cable routing easier in compact machinery.
The motor provides approximately 14.1 N·m continuous torque from a 130 mm frame.
This represents a useful torque-to-size relationship for industrial automation equipment.
Packaging machines are a natural application for low-inertia servo motors.
The MPL-B4560F-MJ72AA can be considered for:
The multi-turn encoder is useful where precise shaft position must be maintained over several motor revolutions.
Material-handling equipment frequently requires accurate control of acceleration, deceleration and positioning.
Potential applications include:
The 14.1 N·m continuous torque capability provides a useful level of mechanical output for medium-duty material-handling applications.
Assembly machinery often requires repeatable positioning with controlled acceleration.
The motor can be used in:
The multi-turn absolute feedback configuration is useful where the machine axis travels through multiple motor revolutions.
Printing and converting systems often require coordinated motion between several axes.
Potential applications include:
The low-inertia design can be useful in applications where the motor repeatedly changes speed in synchronization with the machine process.
The motor can be used for selected machine-tool axes and auxiliary motion systems.
Applications can include:
The 3000 rpm speed rating allows the motor to work with mechanical transmission systems such as ballscrews and gearboxes.
Electronics production machinery often requires repeatable, controlled movement.
Potential applications include:
The high-resolution multi-turn feedback can provide the position information needed for closed-loop motion control.
Automotive production machinery often uses servo motors for synchronized positioning and automated mechanical operations.
Possible applications include:
The B4560F motor can be useful when the machine requires more torque than smaller MPL motors can provide.
The motor can also be considered for selected metal-processing applications where controlled servo positioning is required.
Potential uses include:
The actual suitability depends on the machine’s peak torque, continuous torque, duty cycle and mechanical load requirements.
The MPL-B4560F-MJ72AA should be evaluated as part of a complete servo system.
The servo drive must be properly matched to:
The multi-turn absolute encoder configuration should be compatible with the selected servo-drive architecture.
Correct motor and drive matching is essential for achieving stable servo operation.
Before installing the motor, the following mechanical characteristics should be checked:
The B4560F is longer than the B4530F and B4540F motors because of its 152.4 mm magnet stack.
The machine frame should therefore provide adequate rear and side clearance.
The 3.2 kW rating represents a continuous motor-output capability under appropriate operating conditions.
Actual thermal performance depends on:
A machine that operates at moderate average speed can still produce significant motor heating if it repeatedly accelerates and decelerates under heavy load.
For this reason, the complete motion profile should be evaluated during final motor selection.
The B4560F’s low-inertia characteristics can provide a responsive servo axis, but proper tuning remains important.
The following parameters can affect machine response:
A motor that is correctly matched to the mechanical load generally produces more stable motion and better positioning performance.
The following models are useful alternatives when selecting a motor around the B4560F family.
| Model | Frame / Stack | Speed | Continuous Torque | Peak Torque | Power | Feedback | Shaft | Brake | Approx. Weight |
|---|---|---|---|---|---|---|---|---|---|
| MPL-B4560F-MJ74AA | 130 / 152.4 mm | 3000 rpm | 14.1 N·m | 34.4 N·m | 3.2 kW | Multi-turn absolute | Keyed | 24 V DC | Approx. 11.82 kg |
| MPL-B4560F-MK72AA | 130 / 152.4 mm | 3000 rpm | 14.1 N·m | 34.4 N·m | 3.2 kW | Multi-turn absolute | Keyless | No | Approx. 12 kg |
| MPL-B4560F-MK74AA | 130 / 152.4 mm | 3000 rpm | 14.1 N·m | 34.4 N·m | 3.2 kW | Multi-turn absolute | Keyless | 24 V DC | Approx. 12–13 kg |
| MPL-B4540F-MJ72AA | 130 / 101.6 mm | 3000 rpm | 10.2 N·m | 27.1 N·m | 2.6 kW | Multi-turn absolute | Keyed | No | Approx. 8.6 kg |
| MPL-B4530F-MJ72AA | 130 / 76.2 mm | 3000 rpm | 8.25 N·m | 20.3 N·m | 2.1 kW | Multi-turn absolute | Keyed | No | Approx. 7.3 kg |
The MPL-B4560F-MJ74AA is the closest direct alternative when the machine requires the same basic motor performance but needs a 24 V DC holding brake.
The MPL-B4560F-MK72AA changes the shaft from keyed to keyless while retaining the general B4560F torque and speed class.
The MPL-B4560F-MK74AA combines the keyless shaft with a 24 V DC brake.
The MPL-B4540F-MJ72AA provides a smaller and lighter alternative when approximately 10.2 N·m continuous torque is sufficient.
The MPL-B4530F-MJ72AA is a further step down in torque and physical size for applications requiring approximately 8.25 N·m continuous torque.
| Model | Frame / Stack | Speed | Continuous Torque | Peak Torque | Power | Feedback | Shaft | Brake | Approx. Weight |
|---|---|---|---|---|---|---|---|---|---|
| MPL-B4540F-MJ74AA | 130 / 101.6 mm | 3000 rpm | 10.2 N·m | 27.1 N·m | 2.6 kW | Multi-turn absolute | Keyed | 24 V DC | Approx. 9–10 kg |
| MPL-B4540F-MK74AA | 130 / 101.6 mm | 3000 rpm | 10.2 N·m | 27.1 N·m | 2.6 kW | Multi-turn absolute | Keyless | 24 V DC | Approx. 10–12 kg |
| MPL-B540K-MJ72AA | 165 / 101.6 mm | 4000 rpm | 19.4 N·m | 48.6 N·m | 5.4 kW | Multi-turn absolute | Keyed | No | Approx. 15 kg |
| MPL-B430P-MJ72AA | Approx. 115 mm class | 5000 rpm | 6.55 N·m | 19.8 N·m | 2.2 kW | Multi-turn absolute | Keyed | No | Approx. 5.5 kg |
| MPL-B4530F-MJ74AA | 130 / 76.2 mm | 3000 rpm | 8.25 N·m | 20.3 N·m | 2.1 kW | Multi-turn absolute | Keyed | 24 V DC | Approx. 7.3 kg |
These five models cover a useful range of industrial servo requirements.
The MPL-B4540F-MJ74AA is suitable when a compact 2.6 kW-class motor with absolute multi-turn feedback and a brake is required.
The MPL-B4540F-MK74AA is a useful alternative where a keyless shaft is preferred.
The MPL-B540K-MJ72AA moves into a higher torque and higher-speed class and is suitable for applications requiring approximately 19.4 N·m continuous torque and 5.4 kW output.
The MPL-B430P-MJ72AA is a smaller, higher-speed motor for applications where 5000 rpm operation is more important than high continuous torque.
The MPL-B4530F-MJ74AA is a compact alternative for applications that can operate within approximately 8.25 N·m continuous torque.
| Parameter | MPL-B4560F-MJ72AA | MPL-B4560F-MJ74AA | MPL-B4560F-MK72AA | MPL-B4540F-MJ72AA |
|---|---|---|---|---|
| Frame | 130 mm | 130 mm | 130 mm | 130 mm |
| Stack | 152.4 mm | 152.4 mm | 152.4 mm | 101.6 mm |
| Rated Speed | 3000 rpm | 3000 rpm | 3000 rpm | 3000 rpm |
| Continuous Torque | 14.1 N·m | 14.1 N·m | 14.1 N·m | 10.2 N·m |
| Peak Torque | 34.4 N·m | 34.4 N·m | 34.4 N·m | 27.1 N·m |
| Power | 3.2 kW | 3.2 kW | 3.2 kW | 2.6 kW |
| Feedback | Multi-turn absolute | Multi-turn absolute | Multi-turn absolute | Multi-turn absolute |
| Shaft | Keyed | Keyed | Keyless | Keyed |
| Brake | None | 24 V DC | None | None |
| Connector | SpeedTEC DIN | SpeedTEC DIN | SpeedTEC DIN | SpeedTEC DIN |
| Approx. Weight | 11.82 kg | Approx. 11.82 kg | Approx. 12 kg | Approx. 8.6 kg |
This comparison shows that the MPL-B4560F-MJ72AA is primarily distinguished by its combination of:
3.2 kW output + 14.1 N·m continuous torque + 34.4 N·m peak torque + multi-turn absolute feedback + keyed shaft + no brake.
The MJ74AA version is the direct brake-equipped alternative.
The MK72AA version is the keyless-shaft alternative.
The B4540F-MJ72AA provides a smaller and lighter motor when the higher torque capacity of the B4560F is not required.
| Machine Requirement | Recommended Model |
|---|---|
| 3.2 kW, keyed shaft, multi-turn feedback, no brake | MPL-B4560F-MJ72AA |
| 3.2 kW, keyed shaft, multi-turn feedback, 24 V brake | MPL-B4560F-MJ74AA |
| 3.2 kW, keyless shaft, multi-turn feedback, no brake | MPL-B4560F-MK72AA |
| 3.2 kW, keyless shaft, multi-turn feedback, brake | MPL-B4560F-MK74AA |
| 2.6 kW, keyed shaft, multi-turn feedback | MPL-B4540F-MJ72AA |
| 2.1 kW, keyed shaft, multi-turn feedback | MPL-B4530F-MJ72AA |
| Higher torque and 4000 rpm operation | MPL-B540K-MJ72AA |
| Smaller motor and 5000 rpm operation | MPL-B430P-MJ72AA |
| Feature | MPL-B4560F-MJ72AA |
|---|---|
| Model | MPL-B4560F-MJ72AA |
| Brand | Allen-Bradley |
| Series | MP-Series MPL Low-Inertia Servo Motors |
| Motor Type | Brushless AC rotary servo motor |
| Voltage | 460 V AC class |
| Frame | 130 mm |
| Stack | 152.4 mm |
| Rated Speed | 3000 rpm |
| Continuous Torque | 14.1 N·m |
| Peak Torque | 34.4 N·m |
| Continuous Power | 3.2 kW |
| Rotor Inertia | Approx. 0.00078 kg·m² |
| Feedback | Multi-turn high-resolution absolute encoder |
| Feedback Resolution | 1024 Sin/Cos cycles/rev class |
| Shaft | Keyed |
| Brake | No brake |
| Connector | SpeedTEC DIN, right angle |
| Connector Rotation | 180° |
| Mounting | IEC metric |
| Frame Size | 130 mm |
| Magnet Stack | 152.4 mm |
| Approx. Dimensions | Approx. 229 × 305 × 255 mm class |
| Approx. Weight | 11.82 kg |
| Typical Application | Industrial motion control |
The MPL-B4560F-MJ72AA offers a strong combination of torque, speed, feedback resolution and mechanical compatibility.
Its biggest advantage over shorter MPL configurations is the higher torque capacity provided by the 152.4 mm stack.
With approximately 14.1 N·m continuous torque and 34.4 N·m peak torque, it can handle machine loads that would exceed the capabilities of smaller B4530F and B4540F configurations.
The 3.2 kW continuous power rating also gives the motor enough capacity for a broad range of medium-duty industrial axes.
The multi-turn absolute encoder is another major advantage.
It provides high-resolution feedback across multiple motor revolutions, making it particularly suitable for machine axes where position information must be maintained over a relatively large mechanical travel.
The keyed shaft is a practical choice for conventional industrial mechanical transmission systems.
The SpeedTEC DIN right-angle connector provides additional flexibility during machine installation and cable routing.
The motor’s low-inertia construction further supports responsive servo operation, particularly in machines with frequent acceleration, deceleration and indexing cycles.
The Allen-Bradley MPL-B4560F-MJ72AA is a high-performance 3000 rpm low-inertia servo motor intended for medium-to-high torque industrial motion applications.
Its key specification set can be summarized as:
130 mm frame + 152.4 mm stack + 3000 rpm + 14.1 N·m continuous torque + 34.4 N·m peak torque + 3.2 kW output + multi-turn absolute feedback + keyed shaft + no brake.
This combination makes it particularly suitable for machines that need more torque than the B4530F and B4540F motors can provide while still requiring the compact architecture and responsive characteristics of the MPL low-inertia family.
The absence of an integrated brake makes the MJ72AA configuration particularly suitable for horizontal axes and other applications where a motor holding brake is not required.
Where a holding brake is needed, the MPL-B4560F-MJ74AA provides a closely related alternative.
Where a keyless shaft is preferred, the MPL-B4560F-MK72AA provides another direct alternative.
For applications requiring lower torque, the B4540F and B4530F configurations can reduce motor size and weight.
For applications requiring substantially more torque, the B540K family provides a larger motor class.
Overall, the MPL-B4560F-MJ72AA is a strong choice for industrial servo applications requiring higher continuous torque, high peak torque, multi-turn absolute positioning, keyed mechanical integration and fast dynamic response in a 3000 rpm motor package.