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The Allen-Bradley 20G1G3F920LNDNNNNN is a high-power, air-cooled, floor-mounted AC drive in the PowerFlex 755T / PowerFlex 755TL family.
It is designed for large three-phase motor applications where high power, controlled motor speed, torque regulation, low-harmonic operation, and integration with an industrial automation system are required.
The model belongs to the 690 V high-power range and is associated with a 920 A Normal Duty rating, with approximately 900 kW Normal Duty output power. The corresponding Light Duty rating is approximately 1,000 kW at 1,074 A, while the Heavy Duty rating is approximately 800 kW at 820 A.
This places the 20G1G3F920LNDNNNNN near the upper end of the standard air-cooled 690 V PowerFlex 755TL range. It is intended for large industrial machines rather than compact machine-level drives.
| Item | Description |
|---|---|
| Model | 20G1G3F920LNDNNNNN |
| Brand | Allen-Bradley |
| Product Family | PowerFlex |
| Product Series | PowerFlex 755T |
| Specific Series | PowerFlex 755TL |
| Product Type | Air-Cooled Low-Harmonic AC Drive |
| Construction | Floor-Mounted Packaged Drive |
| Voltage Class | 690 V AC |
| Phase | Three Phase |
| Cooling | Air Cooled / Forced Air |
| Enclosure | Type 1 / IP21 class |
| Main Function | High-Power Variable-Speed Motor Control |
| Application Level | Large Industrial / Process Automation |
The catalog designation is listed within the 690 V PowerFlex 755T low-harmonic drive range, with the 920 A Normal Duty class corresponding to approximately 900 kW.
| Parameter | Specification |
|---|---|
| Model | 20G1G3F920LNDNNNNN |
| Brand | Allen-Bradley |
| Product Family | PowerFlex |
| Product Series | PowerFlex 755T |
| Sub-Series | PowerFlex 755TL |
| Product Type | Air-Cooled Low-Harmonic AC Drive |
| Input Voltage | 690 V AC class |
| Input Phase | 3 Phase |
| Cooling | Forced Air |
| Installation | Floor Mount |
| Enclosure Class | Type 1 / IP21 |
| Normal Duty Current | 920 A |
| Normal Duty Power | Approx. 900 kW |
| Light Duty Current | 1074 A |
| Light Duty Power | Approx. 1000 kW |
| Heavy Duty Current | 820 A |
| Heavy Duty Power | Approx. 800 kW |
| Input Architecture | Low-Harmonic / Active Front-End Class |
| Motor Type | Three-Phase AC Motor |
| Drive Construction | Large Cabinet / Packaged Drive |
| Typical Motor Range | Several Hundred kW to approximately 1 MW |
| Typical Installation | Electrical Room / Drive Room |
| Typical Applications | Pumps, Fans, Compressors, Conveyors, Mills, Crushers, Process Machinery |
| Approx. Dimensions | Approx. 2300 × 1400 × 1400 mm H × W × D* |
| Approx. Weight | Approx. 500–700 kg* |
| Operating Environment | Industrial Environment |
| Control Application | Speed, Torque and Process Control |
| Automation Integration | PLC / HMI / Industrial Network |
| Duty Capability | Light Duty / Normal Duty / Heavy Duty |
*Dimensions and weight are preliminary planning figures for a large-frame cabinet installation. The exact physical dimensions and shipping weight can vary with cabinet arrangement, incoming-power equipment, filters, disconnects, options, and other configuration details. The final mechanical drawing and shipping documentation for the exact unit should be used for installation, transportation, lifting, and foundation calculations.
The most important characteristic of the 20G1G3F920LNDNNNNN is its very high power capacity.
The model is associated with the following duty ratings:
| Duty Rating | Current Rating | Approx. Power Rating |
|---|---|---|
| Light Duty | 1,074 A | 1,000 kW |
| Normal Duty | 920 A | 900 kW |
| Heavy Duty | 820 A | 800 kW |
This rating structure provides flexibility for different industrial load types.
A large centrifugal pump, for example, normally has a different overload requirement from a crusher or heavy conveyor.
The drive should therefore be selected according to the actual motor current, load profile, acceleration requirements, overload requirements, and operating conditions rather than simply matching the motor’s nameplate kW.
The 20G1G3F920LNDNNNNN is designed for large industrial motors that require continuously adjustable speed and controlled torque.
At this power level, the drive is normally installed as part of a complete electrical and automation system.
The drive receives electrical power from the plant supply, controls the electrical energy delivered to the motor, and allows the motor speed and torque to be adjusted according to process requirements.
This arrangement is particularly useful for large rotating equipment.
A pump may need to maintain a specific pressure or flow.
A fan may need to maintain a particular airflow or process pressure.
A conveyor may require controlled acceleration and synchronized speed.
A compressor may need to respond to changing production demand.
A mill or crusher may require controlled motor operation under changing mechanical loads.
In each case, the drive provides a controllable interface between the electrical supply, the motor, the mechanical machine, and the plant automation system.
The PowerFlex 755TL designation is particularly important for this model.
The 755TL range is designed around low-harmonic AC drive operation.
Large variable-frequency drives can have a significant effect on the electrical system because of the current waveform drawn from the incoming supply.
For large industrial plants, harmonics can become an important engineering consideration.
The low-harmonic architecture is intended to provide improved input-current characteristics compared with a conventional six-pulse drive arrangement.
This makes the 755TL platform suitable for plants where electrical power quality, transformer loading, harmonic management, and interaction with other electrical equipment are important design considerations.
The 690 V class is intended for large industrial motor systems.
As motor power increases, the required motor current also increases.
Using a higher motor voltage helps keep the operating current within a practical range for large motors.
This becomes particularly important when motor ratings approach several hundred kilowatts or approximately one megawatt.
The 690 V architecture therefore makes the 20G1G3F920LNDNNNNN suitable for applications such as:
The drive uses an air-cooled architecture.
At approximately 900 kW Normal Duty, thermal management becomes a major part of the installation design.
Power semiconductors, capacitors, bus components, reactors, switching devices, and other power components generate heat during operation.
Forced-air cooling is used to move heat away from these components.
The drive room must therefore be designed with adequate ventilation.
The room should also prevent excessive contamination from dust, oil mist, moisture, fibers, and other industrial materials.
In heavy industrial applications, the surrounding environment can be just as important as the drive’s electrical rating.
The 20G1G3F920LNDNNNNN is a large floor-mounted drive.
It is not intended to be treated like a compact wall-mounted inverter.
The installation normally requires dedicated floor space and appropriate access for:
A dedicated electrical room or drive room is generally the most practical installation environment for a drive of this size.
The drive can be used for a broad range of high-power motor-control functions.
Typical functions include:
Large pumping stations are an important application for the 20G1G3F920LNDNNN.
Potential applications include:
The drive can vary pump speed according to pressure, flow, tank level, or another process variable.
This allows the motor to operate according to actual process demand rather than remaining at a fixed maximum speed.
Large industrial fans can require several hundred kilowatts of motor power.
Typical applications include:
The drive can regulate fan speed according to airflow, pressure, temperature, or another control variable.
This makes it possible to integrate the fan into a wider process-control system.
Mining operations frequently use very large motors.
The 20G1G3F920LNDNNNNN can be considered for:
Mining equipment often operates continuously and under demanding mechanical conditions.
Controlled motor acceleration can be useful for reducing mechanical shock when starting heavy conveyors and rotating machinery.
Cement plants contain many high-power motors.
The drive can be used with:
Cement plants can also produce significant dust.
For an air-cooled drive, the electrical room should therefore be designed to prevent excessive dust entering the cooling system.
Steel plants and metal-processing facilities frequently use large motor systems.
Potential applications include:
The ability to regulate motor speed and torque can help integrate large rotating machines into automated production processes.
Large municipal and industrial water facilities can use motors approaching or exceeding several hundred kilowatts.
The drive can be considered for:
The drive can receive commands from the plant control system and adjust pump speed according to process conditions.
Large compressors can require substantial motor power.
A variable-speed drive can control compressor motor speed according to process demand.
Potential applications include:
The final selection should consider compressor torque characteristics, starting requirements, speed range, and motor operating conditions.
The 20G1G3F920LNDNNNNN is particularly relevant to very large conveyor systems.
Large conveyors can contain substantial mechanical inertia.
Starting such a system without controlled acceleration can impose high mechanical loads on:
Controlled acceleration can allow the motor to increase speed gradually.
This is useful in mining, ports, bulk-material handling, cement, aggregates, and large manufacturing plants.
Mills and crushers can represent some of the more demanding high-power drive applications.
The mechanical load can change considerably during operation.
The drive can provide controlled starting and running operation while allowing the motor to be incorporated into the plant automation system.
Typical applications include:
Chemical, petrochemical, paper, pulp, and other process industries often require large motors to operate continuously.
Typical equipment includes:
The ability to integrate the drive with a plant automation system is particularly useful in continuous-process environments.
Large factories and industrial facilities can use very large fans and pumps.
The drive can control:
Speed can be adjusted according to pressure, airflow, temperature, or production requirements.
The main advantage of the 20G1G3F920LNDNNNNN is its very high power capacity.
With approximately 920 A Normal Duty and 900 kW Normal Duty, it belongs to the high-power end of the low-voltage industrial AC-drive category.
The Light Duty capability reaches approximately 1,000 kW at 1,074 A.
This allows the drive to be used with motors approaching the megawatt range.
The PowerFlex 755TL architecture is designed for low-harmonic operation.
For large industrial facilities, this can be an important consideration.
Large drives can otherwise contribute significant harmonic current to the electrical network.
Improved input-current characteristics can help the overall plant electrical system meet its power-quality design requirements.
The actual harmonic performance of a complete installation still depends on the electrical system, transformer impedance, cabling, operating point, configuration, and other equipment connected to the same supply.
The 690 V system architecture makes the drive suitable for large industrial motors.
For very high motor power, a higher voltage level helps reduce the current required for a given power level.
This can make large motor distribution systems more practical in terms of cable sizing and electrical equipment selection.
The ability to change motor speed is valuable for many industrial processes.
A pump can operate according to required flow.
A fan can operate according to required airflow.
A conveyor can operate according to production speed.
A compressor can respond to process demand.
A large rotating machine can therefore become an active part of the control system.
Large mechanical systems often have high inertia.
Controlled acceleration allows the motor to reach operating speed gradually.
This can reduce sudden torque transmission through the mechanical drivetrain.
It is especially useful for:
Controlled deceleration is equally important in high-inertia applications.
The motor can be slowed according to a programmed profile rather than stopping abruptly.
This can be useful for conveyors, large fans, pumps, and other rotating machines where uncontrolled stopping could affect the mechanical system or production process.
The PowerFlex 755 platform is designed to integrate into industrial automation systems.
A typical system may include:
PLC → Drive Command → 20G1G3F920LNDNNNNN → Motor
The drive can exchange information such as:
A high-power drive is normally easier to manage when installed in a dedicated electrical room.
The floor-mounted cabinet format allows high-power equipment to be organized alongside other electrical equipment.
This can simplify:
The same basic drive platform can be applied across many industries.
Typical sectors include:
For preliminary engineering planning, the 20G1G3F920LNDNNNNN should be treated as a large cabinet assembly rather than a compact inverter.
A practical preliminary cabinet envelope is approximately:
2300 mm H × 1400 mm W × 1400 mm D
A preliminary planning weight of approximately:
500–700 kg
can be used for early layout and handling calculations.
These figures are intended for preliminary planning only.
The final physical dimensions and weight depend on the exact cabinet configuration and installed options.
For a project involving transportation, lifting, floor loading, foundation design, shipping, or enclosure layout, the final mechanical drawing for the actual catalog configuration should be used.
| Installation Parameter | Recommended Consideration |
|---|---|
| Supply Voltage | 690 V AC class |
| Supply Phase | Three Phase |
| Motor Voltage | Match actual motor nameplate |
| Motor Current | Must match selected duty |
| Motor Power | Check against applicable duty rating |
| Motor Frequency | Confirm 50/60 Hz or required frequency |
| Motor Speed | Verify rated and maximum speed |
| Load Type | Pump, fan, conveyor, compressor, mill, crusher, etc. |
| Overload | Evaluate application-specific overload |
| Starting Torque | Confirm machine requirement |
| Cooling | Provide adequate room ventilation |
| Ambient Temperature | Confirm within applicable limits |
| Dust | Keep cooling system clean |
| Humidity | Avoid excessive moisture |
| Cable Routing | Provide suitable power and control cable paths |
| Grounding | Follow plant electrical design |
| Maintenance Space | Provide sufficient access |
| Cabinet Floor | Confirm loading and anchoring |
| Lifting | Verify cabinet weight and lifting method |
| Communication | Confirm required automation interface |
A drive of this capacity should be evaluated as part of the complete electrical system.
The project engineer should consider:
The drive rating alone does not determine the suitability of the entire electrical installation.
The motor should be evaluated using actual nameplate data.
Important information includes:
| Motor Parameter | Why It Matters |
|---|---|
| Rated Voltage | Must match the drive and motor system |
| Rated Current | Primary drive sizing parameter |
| Rated Power | Establishes the motor’s power class |
| Rated Frequency | Determines base operating frequency |
| Rated Speed | Determines operating range |
| Power Factor | Important for electrical loading |
| Efficiency | Affects operating performance |
| Starting Torque | Important for heavy loads |
| Maximum Speed | Important for overspeed protection |
| Insulation System | Important for inverter-fed motors |
| Duty Cycle | Determines thermal requirements |
| Feedback | Determines whether encoder feedback is needed |
A large air-cooled drive should have a planned maintenance program.
Cooling fans should be inspected for abnormal noise, vibration, contamination, and airflow problems.
Cabinet ventilation openings should remain unobstructed.
Power connections should be inspected according to the plant’s maintenance procedures.
The electrical room should be kept clean enough to prevent excessive contamination of the cooling system.
Drive alarms and fault history should also be reviewed regularly.
For a drive controlling a critical production motor, maintenance personnel should monitor changes in operating current, temperature, fault frequency, and other available diagnostic information.
The following five models are particularly relevant when comparing the 920 A class with neighboring PowerFlex 755TL 690 V configurations.
| Model | Voltage | Normal Duty | Light Duty | Heavy Duty | Typical Application |
|---|---|---|---|---|---|
| 20G1G3F650LNDNNNNN | 690 V | 650 A / 630 kW | 735 A / 710 kW | 565 A / 560 kW | Large pumps, fans, conveyors |
| 20G1G3F735LNDNNNNN | 690 V | 735 A / 710 kW | 820 A / 800 kW | 650 A / 630 kW | Process machinery |
| 20G1G3F820LNDNNNNN | 690 V | 820 A / 800 kW | 920 A / 900 kW | 735 A / 710 kW | Large industrial equipment |
| 20G1G3F920LNDNNNNN | 690 V | 920 A / 900 kW | 1074 A / 1000 kW | 820 A / 800 kW | Very large process machinery |
| 20G1G4F1K0LNDNNNNN | 690 V | Approx. 1030 A / 1000 kW | Approx. 1150 A / 1100 kW | Approx. 920 A / 900 kW | Higher-power industrial systems |
The first four models form a particularly clear progression within the 690 V air-cooled low-harmonic range. The 920 A class is the point where the Normal Duty rating reaches approximately 900 kW, while the Light Duty rating reaches approximately 1 MW.
| Model | ND Current | ND Power | LD Current | LD Power | HD Current | HD Power |
|---|---|---|---|---|---|---|
| 20G1G3F650LNDNNNNN | 650 A | 630 kW | 735 A | 710 kW | 565 A | 560 kW |
| 20G1G3F735LNDNNNNN | 735 A | 710 kW | 820 A | 800 kW | 650 A | 630 kW |
| 20G1G3F820LNDNNNNN | 820 A | 800 kW | 920 A | 900 kW | 735 A | 710 kW |
| 20G1G3F920LNDNNNNN | 920 A | 900 kW | 1074 A | 1000 kW | 820 A | 800 kW |
| 20G1G4F1K0LNDNNNNN | 1030 A | 1000 kW | 1150 A | 1100 kW | 920 A | 900 kW |
This table illustrates how the drive rating increases as the motor current requirement increases.
For a motor around 800 kW, for example, the 820 A class and 920 A class may need to be evaluated according to the actual motor current and duty.
For a motor approaching 900 kW, the 920 A Normal Duty class becomes particularly relevant.
| Model | Product Series | Voltage | Current / Power Class | Cooling | Typical Application |
|---|---|---|---|---|---|
| 20G1G3F505LNDNNNNN | PowerFlex 755TL | 690 V | 505 A ND / 500 kW | Air Cooled | Pumps, fans, process machinery |
| 20G1G3F650LNDNNNNN | PowerFlex 755TL | 690 V | 650 A ND / 630 kW | Air Cooled | Large pumps, fans, conveyors |
| 20G1G3F735LNDNNNNN | PowerFlex 755TL | 690 V | 735 A ND / 710 kW | Air Cooled | Heavy industrial equipment |
| 20G1G3F820LNDNNNNN | PowerFlex 755TL | 690 V | 820 A ND / 800 kW | Air Cooled | Large process machinery |
| 20G1G3F920LNDNNNNN | PowerFlex 755TL | 690 V | 920 A ND / 900 kW | Air Cooled | Very large industrial systems |
These models are useful reference points for large-motor projects because they cover adjacent power classes within the same 690 V high-power family.
The 505 A, 650 A, 735 A, 820 A, and 920 A classes provide a practical progression for motor selection.
| Model | Product Family | Typical Voltage Class | Approx. Power Class | Main Application |
|---|---|---|---|---|
| 20G1G3F505LNDNNNNN | PowerFlex 755 | 690 V | 500 kW ND | Large pumps and fans |
| 20G1G3F650LNDNNNNN | PowerFlex 755 | 690 V | 630 kW ND | Large industrial machinery |
| 20G1G3F820LNDNNNNN | PowerFlex 755 | 690 V | 800 kW ND | Heavy process equipment |
| 20G1G3F920LNDNNNNN | PowerFlex 755 | 690 V | 900 kW ND | Very large industrial machinery |
| 20G1G4F1K0LNDNNNNN | PowerFlex 755 | 690 V | 1000 kW ND | Extremely large process systems |
This group is useful when planning a large industrial motor-control system because the models occupy neighboring high-power classes.
The exact choice should be based on motor current and duty rather than simply selecting the drive whose nominal kW is closest to the motor.
A typical installation can be represented as:
Three-Phase 690 V AC Supply
↓
Main Switchgear / Protection
↓
20G1G3F920LNDNNNNN
↓
Large Three-Phase AC Motor
↓
Pump / Fan / Compressor / Conveyor / Mill / Process Machine
The control architecture can operate in parallel:
PLC / Process Controller
↓
Drive Command
↓
Speed / Torque Control
↓
Motor
Feedback can include:
Continuous-process industries place special importance on stable motor operation.
A large pump or fan may operate for many hours without interruption.
A drive can provide a controlled operating point and allow the process-control system to adjust motor speed as conditions change.
This is useful in:
High-inertia loads can be difficult to start and stop smoothly.
The drive can provide a programmed acceleration and deceleration profile.
This can help reduce mechanical shock and improve control of the overall machine.
Examples include:
The low-harmonic architecture is one of the most significant characteristics of this particular drive family.
For a large facility containing multiple high-power drives, harmonic current can become a major electrical design issue.
A low-harmonic drive architecture can help reduce the impact of drive operation on the incoming electrical system.
However, plant-level power-quality performance should always be evaluated as a complete system.
Transformer impedance, supply stiffness, other nonlinear loads, cable arrangement, drive operating point, and the number of installed drives can all affect actual results.
The 20G1G3F920LNDNNNNN can also be considered in modernization projects where an existing fixed-speed large motor is being converted to variable-speed operation.
Potential benefits include:
The existing motor, transformer, switchgear, cables, mechanical equipment, and process-control system must all be evaluated before conversion.
| Item | Selection Question |
|---|---|
| Motor Power | Is the motor within the selected duty rating? |
| Motor Current | Is the full-load current below the applicable drive current rating? |
| Voltage | Is the motor compatible with the 690 V system? |
| Duty | Is the application Light, Normal, or Heavy Duty? |
| Starting Torque | Does the machine require high starting torque? |
| Speed Range | What is the required minimum and maximum speed? |
| Feedback | Is encoder or other feedback required? |
| Harmonics | Does the plant require low-harmonic operation? |
| Environment | Is the electrical room suitable for air-cooled equipment? |
| Cooling | Is sufficient ventilation available? |
| Cabinet | Is sufficient floor space available? |
| Weight | Can the floor and lifting equipment support the drive? |
| Cabling | Are suitable incoming and motor cables available? |
| Communication | What PLC or industrial network is required? |
| Maintenance | Is adequate service access available? |
| Process | Can the machine operate safely across the full speed range? |
| Item | Specification |
|---|---|
| Model | 20G1G3F920LNDNNNNN |
| Brand | Allen-Bradley |
| Product Family | PowerFlex |
| Product Series | PowerFlex 755T |
| Sub-Series | PowerFlex 755TL |
| Product Type | Air-Cooled Low-Harmonic AC Drive |
| Voltage | 690 V AC |
| Phase | Three Phase |
| Normal Duty | 920 A / 900 kW |
| Light Duty | 1074 A / 1000 kW |
| Heavy Duty | 820 A / 800 kW |
| Cooling | Forced Air |
| Mounting | Floor Mount |
| Enclosure | Type 1 / IP21 |
| Main Function | High-Power Variable-Speed Motor Control |
| Main Applications | Pumps, Fans, Compressors, Conveyors, Mills, Crushers |
| Typical Industries | Mining, Cement, Steel, Water, Chemical, Manufacturing |
| Approx. Dimensions | 2300 × 1400 × 1400 mm H × W × D* |
| Approx. Weight | 500–700 kg* |
*Approximate planning values only. Actual cabinet dimensions and weight depend on the final configuration.
The 20G1G3F920LNDNNNNN is positioned for applications where conventional low-power AC drives are no longer sufficient.
Its main strengths are:
The Allen-Bradley 20G1G3F920LNDNNNNN is a high-power PowerFlex 755TL air-cooled low-harmonic AC drive designed for large 690 V three-phase motor applications.
Its 920 A Normal Duty rating corresponds to approximately 900 kW, while the Light Duty rating reaches approximately 1,000 kW at 1,074 A and the Heavy Duty rating is approximately 800 kW at 820 A.
This places the model in a class intended for very large industrial motors and demanding continuous-process equipment.
Typical applications include large pumps, industrial fans, compressors, conveyors, crushers, grinding mills, mining equipment, cement machinery, steel-processing equipment, water-treatment systems, and large process machinery.
The 690 V architecture is suitable for high-power motor systems, while the air-cooled floor-mounted construction is appropriate for dedicated electrical rooms and industrial drive areas.
The PowerFlex 755TL low-harmonic architecture is especially relevant to installations where the electrical characteristics of large AC drives need to be considered as part of the overall plant power system.
The drive can be integrated with PLCs, HMIs, process controllers, industrial communication networks, feedback devices, and other automation equipment.
For a large pump, the drive can regulate speed according to pressure or flow.
For a fan, it can adjust speed according to airflow or process demand.
For a conveyor, it can provide controlled acceleration and deceleration.
For a compressor, it can regulate motor operation according to process requirements.
For a mill or crusher, it can provide controlled motor operation for a demanding mechanical load.
The neighboring 650 A, 735 A, 820 A, and 1,030 A-class configurations provide useful alternatives when the motor current or application duty changes.
For final engineering selection, the most important information is the actual motor nameplate current, voltage, power, speed, duty cycle, overload requirement, starting torque, speed range, environmental conditions, cooling arrangement, harmonic requirements, and automation architecture.
In practical terms, the 20G1G3F920LNDNNNNN can be described as a 690 V, three-phase, 920 A Normal Duty, approximately 900 kW, air-cooled, floor-mounted, low-harmonic PowerFlex 755TL drive for very large industrial motor-control applications.