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- Allen Bradley
- 2198-S086-ERS4
- Kinetix 5700 Single-Axis Safety Speed Drive
- USA
- 433 x 85 x 252 mm
- 5.21 kg
- Xiamen, China
- New & In Stock
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Product Overview
The Allen Bradley 2198-S086-ERS4 Kinetix 5700 Single-Axis Safety Servo Drive is a high-performance industrial servo drive engineered for advanced motion control applications requiring precision positioning, high-speed response, and integrated functional safety. As a member of the Kinetix 5700 motion control platform, the drive combines high-speed servo performance, embedded safety technology, EtherNet/IP communication, and seamless integration with Allen Bradley control systems to deliver exceptional productivity and machine reliability.
The 2198-S086-ERS4 is designed to control a single servo axis with outstanding speed, torque, and position accuracy. It continuously processes feedback from connected servo motors and encoders, allowing real-time adjustments that ensure smooth motion, accurate synchronization, and repeatable positioning. Integrated safety functions help reduce machine risks while supporting compliance with modern industrial safety standards.
Designed for continuous operation in demanding industrial environments, the drive provides advanced diagnostics, intelligent monitoring, automatic fault detection, and flexible configuration options that simplify commissioning and maintenance while minimizing production downtime.
With dimensions of 433 × 85 × 252 mm and an approximate weight of 5.21 kg, the drive features a compact cabinet-mounted design suitable for high-performance machine automation.
Typical applications include packaging machinery, robotics, material handling systems, electronic assembly equipment, printing machinery, CNC equipment, semiconductor manufacturing, pharmaceutical production lines, food processing machinery, and precision automated manufacturing systems.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Allen Bradley |
| Product Series | Kinetix 5700 |
| Model | 2198-S086-ERS4 |
| Product Type | Single-Axis Safety Servo Drive |
| Primary Function | Servo Motor Motion Control |
| Number of Controlled Axes | Single Axis |
| Control Method | Digital Servo Control |
| Safety Functions | Integrated Functional Safety |
| Communication | EtherNet/IP Integrated Motion |
| Feedback Support | High-Resolution Encoder Feedback |
| Cooling Method | Forced Air Cooling |
| Mounting Method | Panel / Cabinet Mount |
| Diagnostics | Intelligent Self-Diagnostics |
| Dimensions | 433 × 85 × 252 mm |
| Weight | Approximately 5.21 kg |
| Typical Application | High-Precision Motion Control |
Function and Working Principle
The 2198-S086-ERS4 converts incoming control commands from the motion controller into precise current, velocity, and position control for a connected servo motor.
Typical Motion Control Architecture
ControlLogix Motion Controller
↓
EtherNet/IP Network
↓
2198-S086-ERS4 Kinetix 5700 Servo Drive
↓
Servo Motor
↓
Mechanical Transmission
↓
Industrial Machine
The drive continuously compares command values with encoder feedback and automatically adjusts motor output to maintain accurate positioning and stable motion.
Key operating functions include:
- High-speed servo motion control
- Precision position control
- Accurate velocity regulation
- High torque response
- Electronic gearing
- Electronic camming
- Synchronized multi-device operation
- Integrated functional safety
- Real-time diagnostics
- Automatic fault monitoring
The advanced control algorithms improve machine accuracy while reducing vibration, positioning errors, and mechanical wear.
Role in Industrial Control Systems
Within modern industrial automation systems, the 2198-S086-ERS4 functions as the intelligent motion control interface between Logix controllers and servo motors.
Typical automation architecture:
Allen Bradley ControlLogix PLC
↓
EtherNet/IP Network
↓
2198-S086-ERS4 Kinetix 5700 Servo Drive
↓
Servo Motor
↓
Machine Axis
↓
Production Equipment
The drive executes motion profiles with high precision while continuously exchanging diagnostic and operating data with the PLC to ensure coordinated machine performance.
Industrial Applications
Packaging Machinery
Typical applications include:
- Filling machines
- Cartoning systems
- Wrapping equipment
- Labeling machines
- High-speed packaging lines
Robotic Automation
Suitable for:
- Robotic arms
- Pick-and-place systems
- Assembly robots
- Collaborative robots
- Automated workstations
Material Handling
Frequently installed in:
- Conveyor positioning systems
- Automated storage systems
- Palletizing equipment
- Sorting machines
- Warehouse automation
CNC and Machine Tools
Ideal for:
- Precision machining centers
- Rotary tables
- Tool changers
- Feed axes
- Positioning systems
Semiconductor and Electronics Manufacturing
Widely used for:
- Wafer handling equipment
- PCB assembly machinery
- Electronic testing systems
- Precision assembly equipment
- Cleanroom automation
Food and Pharmaceutical Processing
Common applications include:
- Filling systems
- Inspection equipment
- Packaging machinery
- Product handling systems
- Precision dosing equipment
Installation and System Integration
Before installation, engineers should verify:
- Servo motor compatibility
- Input power requirements
- EtherNet/IP network configuration
- Encoder compatibility
- Cabinet ventilation
- Protective grounding
- Safety wiring
- Motion controller configuration
- Environmental conditions
- Commissioning procedures
Recommended Installation Procedure
- Disconnect all electrical power.
- Mount the drive securely inside the control cabinet.
- Connect the incoming power supply.
- Connect the servo motor power cable.
- Connect the feedback encoder cable.
- Install the protective earth conductor.
- Connect EtherNet/IP communication.
- Configure motion parameters.
- Verify all wiring.
- Restore system power.
- Perform motor identification.
- Tune servo parameters.
- Verify safety functions.
- Test machine motion.
- Complete commissioning and save configuration.
Proper installation improves positioning accuracy, communication reliability, and long-term operational stability.
Compatible System Components
| Component | Function |
|---|---|
| Allen Bradley ControlLogix PLC | Motion controller |
| CompactLogix PLC | Machine control |
| 2198-S086-ERS4 | Single-axis safety servo drive |
| Kinetix Servo Motor | Precision motion output |
| Feedback Encoder | Position and speed feedback |
| PanelView HMI | Operator interface |
| EtherNet/IP Network | Motion communication |
| Safety Controller | Functional safety management |
| Industrial Power Supply | System power |
| Machine Sensors | Position and process monitoring |
Recommended Alternative Models
| Model | Product Type | Typical Application |
|---|---|---|
| 2198-S086-ERS4 | Kinetix 5700 Single-Axis Safety Servo Drive | High-performance motion control |
| 2198-S130-ERS4 | Kinetix 5700 Servo Drive | Higher power servo applications |
| 2198-S160-ERS4 | Kinetix 5700 Servo Drive | Heavy-duty machine automation |
| 2198-H070-ERS | Kinetix 5700 Dual-Axis Servo Drive | Multi-axis motion systems |
| 2198-S086-ER3 | Kinetix 5700 Servo Drive | Standard single-axis servo control |
Key Advantages
- Advanced Kinetix 5700 motion control platform
- Single-axis high-performance servo control
- Integrated functional safety
- EtherNet/IP Integrated Motion support
- High-speed positioning accuracy
- Excellent dynamic torque response
- Intelligent diagnostics and monitoring
- Easy integration with ControlLogix systems
- Compact cabinet-mounted design
- Simplified commissioning and maintenance
- Dimensions 433 × 85 × 252 mm
- Approximate weight 5.21 kg
Technical FAQs
What is the Allen Bradley 2198-S086-ERS4?
The 2198-S086-ERS4 is a Kinetix 5700 Single-Axis Safety Servo Drive designed for precision servo motor control and integrated machine safety in industrial automation systems.
What is its primary function?
Its primary function is to control the speed, torque, and position of a single servo motor while providing integrated safety functionality and real-time motion control.
What are the physical dimensions?
The drive measures 433 × 85 × 252 mm.
What is the approximate weight?
The drive weighs approximately 5.21 kg.
Which controllers are compatible?
The drive integrates seamlessly with Allen Bradley ControlLogix and CompactLogix controllers supporting EtherNet/IP Integrated Motion.
Which industries commonly use this servo drive?
It is widely used in packaging, robotics, semiconductor manufacturing, electronics assembly, CNC machinery, pharmaceutical production, food processing, material handling, and precision manufacturing.
Does the drive support integrated safety?
Yes. The 2198-S086-ERS4 incorporates integrated functional safety features that help improve machine safety while maintaining high-performance motion control.
Does the drive provide diagnostic functions?
Yes. It includes intelligent diagnostics, real-time monitoring, fault detection, and maintenance information to improve equipment reliability.
Can the drive communicate over EtherNet/IP?
Yes. It supports EtherNet/IP Integrated Motion, enabling synchronized communication with Allen Bradley automation platforms.
Where is this drive typically installed?
It is commonly installed inside industrial control cabinets for high-speed automated machinery requiring precise single-axis servo motion control and integrated safety.
Conclusion
The Allen Bradley 2198-S086-ERS4 Kinetix 5700 Single-Axis Safety Servo Drive delivers exceptional precision, intelligent diagnostics, and integrated functional safety for advanced industrial motion control applications. Its combination of high-speed servo performance, EtherNet/IP Integrated Motion, and seamless integration with Allen Bradley automation systems makes it an excellent choice for demanding machine automation projects.
With compact dimensions of 433 × 85 × 252 mm and an approximate weight of 5.21 kg, the 2198-S086-ERS4 is ideal for cabinet-mounted installations where space efficiency, reliable servo performance, and advanced safety functionality are essential. When integrated with compatible ControlLogix PLCs, Kinetix servo motors, HMIs, and industrial Ethernet networks, it provides accurate, reliable, and scalable motion control across a wide range of industrial applications.