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- Ingersoll Rand
- 24672115
- 16,000 Hour Service Kit
- USA
- 100 × 15 × 80 mm
- 0.4 kg
- Xiamen, China
- New & In Stock
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Product Overview
The Ingersoll Rand 24672115 16,000 Hour Service Kit is a compressor maintenance kit associated with Ingersoll Rand HAKG-series equipment. Service kits consolidate selected replacement parts for scheduled maintenance, helping technicians prepare for planned shutdowns without sourcing every service item individually. The 24672115 part number is also associated with HAKG 65 fixed-speed, on/off compressor maintenance applications, so the exact service interval and equipment configuration should be verified before the kit is assigned to a particular machine.
For a compressor operating across multiple production shifts, maintenance planning needs to account for accumulated running hours, load cycles, ambient conditions, and the condition of consumable components. Filters, seals, and other service items can deteriorate at different rates depending on operating conditions. A scheduled service kit helps organize the maintenance work around the required service milestone, reducing the risk of overlooking a specified replacement component during a planned shutdown.
The 16,000-hour interval in the supplied product title represents a maintenance milestone rather than a guarantee that every component will remain suitable for that entire period. The applicable service schedule depends on the compressor model and its maintenance requirements. Where the equipment has separate service intervals for fixed-speed on/off operation and modulation control, the correct kit must be selected for the installed configuration.
Before installation, maintenance personnel should confirm the complete part number, compressor model, serial-specific parts configuration, and kit contents. A service kit for a related compressor may have a similar description but contain different components. Matching the kit to the actual machine is particularly important when planning major scheduled maintenance.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Ingersoll Rand |
| Model / Part Number | 24672115 |
| Product Type | Service Interval Kit |
| Service Interval | 8,000 Hours |
| Compressor Model | HAKG 65 |
| Operating Configuration | Fixed-Speed, On/Off |
| Dimensions | 100 × 15 × 80 mm |
| Weight | 0.4 kg |
Product Features
- Scheduled maintenance support: Groups designated service components around a planned compressor maintenance event.
- Part-number-based selection: Helps maintenance teams identify the kit specified for the relevant compressor configuration.
- Service preparation: Makes it easier to organize replacement parts before taking production equipment offline.
- Component renewal: Supports replacement of the parts included in the kit rather than relying on condition checks alone.
- Maintenance recordkeeping: Provides a clear kit identifier for service logs, inventory control, and future maintenance planning.
- Configuration-specific application: Requires confirmation of the equipment model and applicable service interval before installation.
Working Principle
A service kit does not control the compressor or perform a separate operating function. Its purpose is to support maintenance by supplying a group of designated replacement components for a particular service requirement.
During compressor operation, air filtration, coolant circulation, sealing, and other mechanical processes gradually affect the condition of consumable parts. Dust loading, fluid contamination, seal aging, and repeated operating cycles can change component performance over time. Scheduled maintenance addresses these changes before they develop into more serious equipment problems.
The maintenance process generally follows this sequence:
Operating-Hour Monitoring → Service Interval Verification → Kit and Parts Inspection → Scheduled Component Replacement → Functional Checks → Maintenance Record Update
When the required service milestone approaches, technicians review the compressor’s operating hours and maintenance history. They then confirm that the selected kit matches the installed machine and that all required service items are available. During the shutdown, the specified components are inspected or replaced according to the applicable procedure.
After servicing, the compressor is checked for leakage, abnormal operating indications, and correct operation of the affected systems. The maintenance record should include the service date, operating hours, part number, replaced components, and any additional defects identified during the work.
The exact replacement operations depend on the kit contents. Since the individual components included in part number 24672115 have not been established here, the kit should not be assumed to contain a particular combination of filters, seals, lubricants, or valve parts without checking the applicable parts list.
Role in the Compressor Maintenance System
The 24672115 Service Kit supports the planned maintenance side of compressor operation. It works alongside operating-hour records, service procedures, inspection findings, and spare-parts inventory to help coordinate maintenance activities.
Operating Compressor → Running-Hour Accumulation → Scheduled Service Assessment → Component Maintenance → Operational Verification
| Maintenance Element | Function |
|---|---|
| 24672115 Service Kit | Supplies the designated replacement components for the specified maintenance application |
| Compressor Controller or Hour Meter | Records operating hours or provides service-related information where supported |
| Maintenance Schedule | Establishes the required inspection and replacement milestones |
| Service History | Records previous maintenance, component changes, and recurring problems |
| Compressor Filtration Components | Control contamination in the relevant air or fluid circuits |
| Sealing Components | Help maintain the integrity of applicable fluid, air, or pressure boundaries |
| Cooling and Lubrication System | Supports temperature control and lubrication in the compressor |
| Inspection Tools | Assist with checking component condition and identifying defects |
| Maintenance Inventory | Tracks service kits and other parts required for planned shutdowns |
| Post-Service Functional Checks | Confirm that the serviced equipment operates as expected |
Industrial Applications
| Application | Typical Use |
|---|---|
| HAKG-Series Compressor Maintenance | Supporting scheduled servicing of compatible HAKG compressor configurations |
| Manufacturing Plants | Planning maintenance around production schedules and compressed-air demand |
| Continuous-Duty Compressor Rooms | Coordinating service work according to accumulated operating hours |
| Automotive Production | Maintaining compressors supplying pneumatic tools and production machinery |
| Metalworking Facilities | Organizing compressor servicing in plants with demanding air requirements |
| Packaging Lines | Scheduling maintenance to reduce disruption to pneumatic production equipment |
| Centralized Compressed-Air Systems | Managing planned servicing across compressor installations |
| Industrial Utility Rooms | Maintaining service records and replacement-part inventories |
| Preventive Maintenance Programs | Grouping specified replacement tasks around established service milestones |
| Compressor Overhaul Planning | Preparing the required service components before a scheduled maintenance shutdown |
Installation and Maintenance
- Verify the compressor model: Confirm that the installed compressor is compatible with part number 24672115 before preparing the maintenance work.
- Check the service interval: Compare the supplied 16,000-hour description with the maintenance schedule applicable to the specific machine and operating configuration.
- Review the kit contents: Match the supplied components against the applicable parts list so that missing or incorrect items are identified before shutdown.
- Review the maintenance history: Check previous service records for recurring leakage, abnormal pressure behavior, contamination, or components requiring additional attention.
- Prepare the shutdown: Coordinate the maintenance window with production requirements and follow the compressor’s approved shutdown procedure.
- Isolate the equipment: Apply the required electrical isolation and depressurization procedures before opening any serviceable component or pressure-containing assembly.
- Inspect the compressor: Examine the relevant service areas for contamination, wear, leaks, and damage that may not be resolved by routine kit replacement alone.
- Identify the specified replacement parts: Use the kit documentation to determine which components require replacement and which require inspection only.
- Install the service components: Follow the applicable service instructions, including specified sealing methods, assembly sequence, and tightening requirements.
- Check associated systems: Inspect relevant connections and accessible components for damage or abnormal conditions that could affect the serviced equipment.
- Perform post-service checks: Restore the equipment according to the approved procedure and verify normal operation, checking for leakage, unusual noise, and abnormal operating indications.
- Update the service record: Record the operating hours, maintenance date, kit part number, replaced components, and any additional work identified during the inspection.
Compatible System Components
| Component | Function |
|---|---|
| Compatible Ingersoll Rand HAKG-Series Compressor | Provides the equipment platform for the specified maintenance application |
| Compressor Controller or Hour Meter | Tracks operating hours or service information where supported |
| Air Intake Filter | Removes airborne contaminants from incoming air |
| Coolant Filter, Where Fitted | Filters contaminants from the circulating coolant |
| Oil Separator | Separates coolant from compressed air in applicable oil-injected compressor designs |
| Seals and Gaskets, Where Included or Separately Specified | Maintain sealing at designated connections and housings |
| Cooling System Components | Support heat removal during compressor operation |
| Compressor Airend | Performs the compression process |
| Service Documentation | Identifies the required parts and maintenance procedures |
| Maintenance Log | Records operating hours, inspection results, and completed service work |
Recommended Related Models
| Model | Product Type | Selection Consideration |
|---|---|---|
| Ingersoll Rand 24672115 | Service Interval Maintenance Kit | The specified part number; verify the actual service interval and compressor configuration |
| Ingersoll Rand 24672123 | Service Interval Kit for Modulation Applications | A related service kit associated with HPKG 65 modulation configurations; confirm applicability |
| Ingersoll Rand HAKG 65 | Fixed-Speed Compressor | A compressor configuration associated with the 24672115 part number in service-part listings |
| Ingersoll Rand HPKG 65 | Modulation-Control Compressor | A related compressor configuration with a separately identified service kit |
| Ingersoll Rand HAKG/HPKG/HK Series | Industrial Air Compressors | Check the exact model and serial-specific parts configuration before selecting a maintenance kit |
Key Advantages
- Helps organize scheduled compressor maintenance around a defined service milestone.
- Simplifies spare-parts preparation for planned shutdowns.
- Supports consistent maintenance records through part-number identification.
- Helps technicians coordinate component replacement with operating-hour requirements.
- Reduces the risk of overlooking specified service items when the correct kit is selected.
Technical FAQs
Does the 24672115 kit apply to every Ingersoll Rand compressor with 16,000 operating hours?
No. The required service kit depends on the compressor model, control configuration, and applicable maintenance schedule. The part number is associated with HAKG 65 fixed-speed, on/off applications in service-part listings, so compatibility should be confirmed before ordering or installation.
What should be checked before using this kit for a 16,000-hour service?
Verify the compressor identification, applicable service interval, kit part number, and individual kit contents. Also review previous maintenance records and any unresolved operating issues. The elapsed operating hours alone do not establish that a particular kit is correct for the installed machine.
Can the service kit be used if the compressor has developed a fault before the scheduled interval?
A scheduled service kit is not automatically a complete fault-repair kit. If the compressor has abnormal pressure, excessive temperature, unusual noise, or leakage, diagnose the underlying problem first. Additional components or repair procedures may be required beyond the items included in the scheduled maintenance kit.
Why is it important to distinguish fixed-speed and modulation service kits?
Different control configurations can use different components and maintenance requirements. A fixed-speed compressor that operates through loading and unloading may not use the same service parts as a modulation-controlled unit. Confirm the installed configuration and the applicable parts list rather than selecting a kit solely by its service-hour description.