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Industrial AC Drive Technical Specification Report
Model: 25C-D010N104 (PowerFlex 527 Series)
Product Overview
The 25C-D010N104 is a compact industrial AC variable frequency drive designed for stable motor speed control, high-efficiency energy regulation, and flexible automation integration in modern industrial systems. It belongs to the PowerFlex 527 series, a next-generation compact drive platform designed for OEM machinery and distributed control applications, featuring improved connectivity, simplified commissioning, and enhanced control performance compared with earlier compact drive generations.
This model is engineered to deliver precise motor control under variable load conditions, smooth acceleration and deceleration, and stable torque output across a wide operating range. It is optimized for applications where space is limited but performance stability and communication capability are essential.
The drive is commonly used in conveyors, pumps, fans, packaging systems, HVAC equipment, light industrial automation machinery, and OEM production systems requiring compact installation and reliable motor control.
Its integrated communication capability and compact design make it suitable for modern industrial environments that require network-based automation and simplified system architecture.
Brand and Product Series Information
| Item | Description |
|---|---|
| Brand | Industrial Automation Brand |
| Product Series | PowerFlex 527 |
| Product Type | AC Variable Frequency Drive |
| Drive Category | Compact Adjustable Speed Drive |
| Main Function | Motor Speed and Torque Control |
| Control Technology | Sensorless Vector Control |
| Installation Type | Panel Mount |
| Communication Interface | Embedded Ethernet |
| Safety Function | Safe Torque Off (STO) |
| Application Field | OEM & Industrial Automation Systems |
Detailed Technical Specifications
| Parameter | Specification |
|---|---|
| Model | 25C-D010N104 |
| Rated Power | 5 HP / 4.0 kW |
| Input Voltage | 380–480V AC |
| Input Phase | 3 Phase |
| Output Current | 10 A |
| Output Frequency Range | 0–500 Hz |
| Control Method | Sensorless Vector Control |
| Overload Capacity | 150% for 60 Seconds |
| Enclosure Type | IP20 / Open Type |
| Embedded Communication | Ethernet Built-in |
| Programming Interface | USB + Keypad |
| Cooling Method | Forced Air Cooling |
| Operating Temperature | -10°C to 50°C |
| Storage Temperature | -40°C to 70°C |
| Relative Humidity | 0–95% Non-condensing |
| Protection Functions | Overcurrent, Overvoltage, Overtemperature, Ground Fault |
| EMC Filter | Integrated |
| STO Function | Built-In |
| Mounting Orientation | Vertical |
| Dimensions | 190 × 110 × 170 mm |
| Weight | 3.0 kg |
| Motor Compatibility | AC Induction Motors / PM Motors |
Product Introduction
The 25C-D010N104 is designed for industrial automation systems that require compact motor control solutions with reliable performance and flexible integration capability.
It provides stable torque output and accurate speed regulation, ensuring smooth machine operation even under changing load conditions. The drive improves energy efficiency while reducing mechanical stress on connected equipment.
With integrated Ethernet communication, the drive can be directly connected to industrial networks, eliminating the need for external communication modules and simplifying system wiring and architecture.
Its compact structure makes it suitable for OEM machinery and control cabinet installations where space efficiency and stable performance are essential.
Product Features
Compact Industrial Structure
The drive is designed with a space-saving architecture suitable for modern automation cabinets and compact machinery systems.
It allows flexible installation in environments with limited installation space.
Stable Motor Control Performance
Sensorless vector control ensures smooth speed regulation and stable torque output across varying load conditions.
This improves machine precision and reduces mechanical vibration.
Integrated Ethernet Communication
Built-in Ethernet capability supports direct connection to industrial automation networks.
This reduces wiring complexity and improves system scalability.
Built-In Safety Function
The Safe Torque Off function ensures safe motor shutdown without cutting main power.
This improves operational safety and reduces external safety components.
Energy Efficient Operation
Motor speed is automatically adjusted according to load demand.
This reduces energy consumption and improves operational efficiency.
Easy Maintenance and Configuration
USB programming and keypad interface allow fast commissioning and diagnostics.
This reduces downtime during maintenance operations.
Product Applications
Conveyor Systems
Used in conveyor systems requiring stable speed control and smooth operation.
Improves material flow consistency and reduces mechanical wear.
Pump Systems
Controls motor speed based on demand for efficient fluid handling.
Reduces energy consumption and hydraulic stress.
HVAC Systems
Regulates airflow using variable speed control.
Improves energy efficiency and reduces noise levels.
Packaging Machinery
Provides precise motor synchronization for packaging lines.
Ensures stable production quality and consistent performance.
Food Processing Equipment
Used in compact food production systems requiring stable motor operation.
Ensures smooth and hygienic process control.
OEM Automation Equipment
Widely used in custom-built industrial machinery.
Its compact design simplifies system integration.
Product Advantages
| Advantage | Description |
|---|---|
| Compact Design | Suitable for space-limited installations |
| Stable Performance | Reliable motor speed and torque control |
| Energy Efficient | Reduces power consumption |
| Integrated Communication | Built-in Ethernet networking |
| Built-In Safety | STO functionality included |
| Easy Installation | Simplified wiring and setup |
| Low Maintenance | Fast diagnostics and parameter backup |
| Flexible Applications | Suitable for multiple industries |
| Reduced Mechanical Wear | Smooth acceleration and deceleration |
| High Reliability | Designed for continuous industrial duty |
Recommended Models (Same Series / Related Models)
| Model | Rated Power | Voltage | Output Current | Dimensions | Weight (kg) | Main Features |
|---|---|---|---|---|---|---|
| 25C-D2P3N104 | 1 HP | 480V AC | 2.3 A | 160 × 85 × 150 mm | 1.8 kg | Compact OEM control |
| 25C-D4P0N104 | 2 HP | 480V AC | 4.0 A | 180 × 100 × 160 mm | 2.2 kg | Stable mid-range control |
| 25C-D6P0N104 | 3 HP | 480V AC | 6.0 A | 220 × 110 × 180 mm | 3.1 kg | Pump and fan systems |
| 25C-D013N104 | 7.5 HP | 480V AC | 13 A | 220 × 110 × 190 mm | 4.1 kg | General automation systems |
| 25C-D015N104 | 10 HP | 480V AC | 15 A | 240 × 120 × 200 mm | 4.8 kg | Medium industrial loads |
Popular Industrial Drive Models
| Model | Product Series | Rated Power | Voltage | Dimensions | Weight (kg) | Typical Applications |
|---|---|---|---|---|---|---|
| 20F11ND022AA0NNNNN | PowerFlex 753 | 15 HP | 480V AC | 350 × 220 × 250 mm | 12 kg | Heavy industrial automation |
| 20G11NC043JA0NNNNN | PowerFlex 755 | 30 HP | 480V AC | 450 × 300 × 280 mm | 21 kg | High-performance systems |
| 22F-D8P7N104 | PowerFlex 4M | 2 HP | 480V AC | 140 × 100 × 120 mm | 1.8 kg | Compact machinery systems |
| 22B-D017N104 | PowerFlex 40 | 10 HP | 480V AC | 240 × 150 × 210 mm | 5.9 kg | General industrial automation |
| 25A-D013N104 | PowerFlex 523 | 7.5 HP | 480V AC | 260 × 150 × 190 mm | 5.4 kg | Pump and fan systems |
PowerFlex 527 Series Overview
The PowerFlex 527 series is designed for compact OEM automation systems requiring efficient motor control, simplified integration, and modern communication capability.
It integrates vector control technology, embedded Ethernet communication, and safety functions into a compact and cost-efficient drive platform.
The series is widely used in manufacturing equipment, conveyor systems, HVAC applications, packaging machinery, and distributed automation systems.
Compared with traditional compact drives, it improves connectivity, reduces installation complexity, and enhances system flexibility.
Its compact architecture makes it suitable for modern intelligent industrial automation environments requiring scalable control solutions.
Operational Benefits
Energy Efficiency
Motor output is adjusted based on actual load conditions.
This reduces unnecessary energy consumption and improves efficiency.
Equipment Protection
Smooth motor control reduces mechanical stress.
This extends equipment lifespan and improves reliability.
Stable Production
Accurate speed control improves process consistency.
This reduces downtime and improves productivity.
Simplified Integration
Built-in Ethernet communication reduces external hardware requirements.
This simplifies system design and installation.
Conclusion
The 25C-D010N104 is a compact and reliable industrial AC variable frequency drive designed for stable motor control and efficient automation integration.
It provides advanced vector control, integrated communication, compact structure, and built-in safety functions, making it suitable for modern OEM and industrial automation systems requiring flexible and efficient motor control solutions.