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- 220 × 110 × 180 mm
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Industrial AC Drive Technical Specification Report
Model: 25B-D6P0N104 (PowerFlex 525 Series)
Product Overview
The 25B-D6P0N104 is a compact industrial AC variable frequency drive designed for stable motor control, efficient energy management, and flexible automation integration in low-to-medium power industrial applications. It belongs to the PowerFlex 525 series, a widely used industrial drive platform recognized for compact design, integrated communication capability, advanced vector control, and reliable performance in modern automation systems.
This model is designed to provide smooth acceleration and deceleration, stable torque output, and precise speed regulation under varying load conditions. It improves overall system efficiency while reducing mechanical stress on motors and driven equipment.
The drive is commonly applied in conveyors, pumps, fans, packaging equipment, HVAC systems, light industrial machinery, and OEM automation systems where reliable performance and compact installation are required.
Its built-in Ethernet communication and safety functions make it suitable for modern industrial environments that require networked control and simplified system architecture.
Brand and Product Series Information
| Item | Description |
|---|---|
| Brand | Industrial Automation Brand |
| Product Series | PowerFlex 525 |
| Product Type | AC Variable Frequency Drive |
| Drive Category | Adjustable Speed AC Drive |
| Main Function | Motor Speed and Torque Control |
| Control Technology | Sensorless Vector Control |
| Installation Type | Panel Mount |
| Communication Interface | Embedded Dual-Port Ethernet |
| Safety Function | Safe Torque Off (STO) |
| Application Field | Industrial Automation & OEM Systems |
Detailed Technical Specifications
| Parameter | Specification |
|---|---|
| Model | 25B-D6P0N104 |
| Rated Power | 3 HP / 2.2 kW |
| Input Voltage | 380–480V AC |
| Input Phase | 3 Phase |
| Output Current | 6.0 A |
| Output Frequency Range | 0–500 Hz |
| Control Method | Sensorless Vector Control |
| Overload Capacity | 150% for 60 Seconds |
| Enclosure Type | IP20 / Open Type |
| Embedded Communication | Dual-Port Ethernet |
| Programming Interface | USB + LCD Keypad |
| Cooling Method | Natural / Forced Air Cooling |
| Operating Temperature | -10°C to 50°C |
| Storage Temperature | -40°C to 70°C |
| Relative Humidity | 0–95% Non-condensing |
| Protection Functions | Overcurrent, Overvoltage, Overtemperature, Ground Fault |
| EMC Filter | Integrated |
| STO Function | Built-In |
| Mounting Orientation | Vertical |
| Dimensions | 220 × 110 × 180 mm |
| Weight | 3.1 kg |
| Motor Compatibility | AC Induction Motors / Permanent Magnet Motors |
Product Introduction
The 25B-D6P0N104 is designed for industrial applications requiring reliable motor control performance in compact and efficient automation systems.
It delivers stable torque output and accurate speed regulation, ensuring smooth machine operation even under changing load conditions. The drive reduces mechanical stress on equipment and improves system efficiency.
With integrated Ethernet communication, it can be directly connected to industrial automation networks without additional communication modules, simplifying system design and reducing installation complexity.
Its compact structure makes it suitable for small-to-medium control cabinets and OEM machinery requiring efficient space utilization and stable motor control performance.
Product Features
Compact Industrial Design
The drive is designed with a space-saving structure suitable for modern automation systems and compact electrical cabinets.
It allows flexible installation in space-limited industrial environments.
Stable Motor Control Performance
Sensorless vector control ensures smooth speed regulation and stable torque output across different load conditions.
This improves machine consistency and reduces vibration.
Integrated Ethernet Communication
Dual Ethernet ports enable direct connection to industrial networks.
This simplifies wiring and improves system scalability.
Built-In Safety Function
The Safe Torque Off function provides secure motor shutdown without disconnecting main power.
This enhances operational safety and reduces external safety components.
Energy Efficient Operation
Motor speed is automatically adjusted based on load demand.
This reduces unnecessary energy consumption and lowers operating costs.
Easy Maintenance and Setup
USB programming and keypad configuration simplify commissioning and diagnostics.
This reduces downtime during maintenance operations.
Product Applications
Conveyor Systems
Used in light and medium conveyor systems requiring stable speed control and smooth operation.
Improves material handling efficiency and reduces mechanical wear.
Pump Systems
Controls motor speed based on flow demand for efficient pumping operation.
Reduces energy consumption and hydraulic impact.
HVAC and Ventilation Systems
Regulates airflow through variable speed control.
Improves energy efficiency and reduces operational noise.
Packaging Equipment
Provides precise motor synchronization for packaging machinery.
Improves production consistency and machine reliability.
Food Processing Systems
Used in compact food production systems requiring stable and hygienic motor operation.
Ensures smooth and consistent process control.
OEM Automation Equipment
Widely used in custom-built industrial machines and automation systems.
Its compact size and communication capability simplify integration.
Product Advantages
| Advantage | Description |
|---|---|
| Compact Design | Suitable for small control cabinets |
| Stable Performance | Reliable motor speed and torque control |
| Energy Efficient | Reduces electricity consumption |
| Integrated Communication | Built-in Ethernet networking |
| Built-In Safety | STO functionality included |
| Easy Installation | Simplified wiring and setup |
| Low Maintenance | Fast diagnostics and parameter backup |
| Flexible Applications | Suitable for multiple industrial sectors |
| Reduced Mechanical Wear | Smooth acceleration and deceleration |
| Reliable Operation | Designed for industrial continuous duty |
Recommended Models (Same Series / Related Models)
| Model | Rated Power | Voltage | Output Current | Dimensions | Weight (kg) | Main Features |
|---|---|---|---|---|---|---|
| 25B-D1P4N104 | 0.75 HP | 480V AC | 1.4 A | 160 × 85 × 150 mm | 1.6 kg | Ultra-compact OEM control |
| 25B-D2P3N104 | 1 HP | 480V AC | 2.3 A | 160 × 85 × 150 mm | 1.8 kg | Light industrial automation |
| 25B-D4P0N104 | 2 HP | 480V AC | 4.0 A | 180 × 100 × 160 mm | 2.2 kg | Stable mid-range control |
| 25B-D010N104 | 5 HP | 480V AC | 10 A | 180 × 100 × 180 mm | 2.9 kg | Medium-duty applications |
| 25B-D013N104 | 7.5 HP | 480V AC | 13 A | 220 × 110 × 190 mm | 4.1 kg | General industrial systems |
Popular Industrial Drive Models
| Model | Product Series | Rated Power | Voltage | Dimensions | Weight (kg) | Typical Applications |
|---|---|---|---|---|---|---|
| 20F11ND022AA0NNNNN | PowerFlex 753 | 15 HP | 480V AC | 350 × 220 × 250 mm | 12 kg | Heavy industrial automation |
| 20G11NC043JA0NNNNN | PowerFlex 755 | 30 HP | 480V AC | 450 × 300 × 280 mm | 21 kg | High-performance systems |
| 22F-D8P7N104 | PowerFlex 4M | 2 HP | 480V AC | 140 × 100 × 120 mm | 1.8 kg | Compact machinery systems |
| 22B-D017N104 | PowerFlex 40 | 10 HP | 480V AC | 240 × 150 × 210 mm | 5.9 kg | General industrial automation |
| 25A-D013N104 | PowerFlex 523 | 7.5 HP | 480V AC | 260 × 150 × 190 mm | 5.4 kg | Pump and fan systems |
PowerFlex 525 Series Overview
The PowerFlex 525 series is designed for compact industrial automation systems requiring flexible motor control and reliable performance.
It integrates vector control technology, embedded Ethernet communication, and built-in safety functionality into a single compact drive platform.
The series is widely used in manufacturing, logistics systems, HVAC applications, packaging equipment, food processing systems, and OEM automation machinery.
Compared with traditional fixed-speed systems, it improves energy efficiency, reduces maintenance requirements, and enhances operational stability.
Its compact design and communication capability make it suitable for modern intelligent industrial automation environments.
Operational Benefits
Energy Efficiency
Variable speed control allows motors to operate according to actual load demand.
This reduces unnecessary power consumption and improves efficiency.
Equipment Protection
Smooth acceleration and deceleration reduce mechanical stress.
This extends equipment lifespan and improves reliability.
Stable Process Control
Accurate motor regulation improves production consistency.
This reduces downtime and improves operational stability.
Simplified Integration
Built-in Ethernet reduces external communication hardware needs.
This simplifies system architecture and installation.
Conclusion
The 25B-D6P0N104 is a reliable industrial AC variable frequency drive designed for stable motor control and efficient automation integration in low-to-medium power applications.
It offers compact structure, advanced vector control, integrated communication, and built-in safety functions, making it suitable for modern industrial systems requiring dependable performance and flexible integration.