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- Honeywell
- C40HF-15PB-1
- Cable Assembly for Relay Board
- USA
- 1.5 meters
- 3 kg
- Xiamen, China
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Product Overview
The Honeywell C40HF-15PB-1 is a 40-pin cable assembly used in the MasterLogic-200 PLC system to connect the R32C-NS5A-40P relay board with the corresponding I/O interface. It provides a preassembled connection between the relay board and the PLC-side connector, reducing the need for individual field-wire termination.
The cable uses a 40-pin female connector arrangement at both ends, with a cable length of 1.5 meters. It is intended for Smart Link wiring configurations involving compatible digital output modules and relay interface hardware.
In a typical MasterLogic-200 installation, the relay board receives output signals through the cable connection and provides relay-based switching interfaces for external control circuits. The C40HF-15PB-1 carries the corresponding signal connections between the designated hardware components.
This cable is particularly relevant to systems using the R32C-NS5A-40P relay board, which is specified for sink-type digital outputs. The correct relay board and output module combination must be confirmed before installation, since the cable itself does not convert between sink and source output configurations.
For maintenance and replacement work, the connector pin arrangement and cable routing should be checked against the existing Smart Link configuration. Using the correct cable assembly helps maintain the intended I/O connection without modifying individual signal conductors.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Honeywell |
| Model | C40HF-15PB-1 |
| Product Series | MasterLogic-200 |
| Product Type | Cable Assembly for Relay Board |
| Connector Configuration | 40-Pin to 40-Pin |
| Connector Type | 40-Pin Female Connector |
| Cable Length | 1.5 meters |
| Compatible Relay Board | R32C-NS5A-40P |
| Application | Smart Link Digital I/O Connection |
| Output Configuration | Sink-Type Relay Board Application |
| Shipping Weight | 3 kg |
Product Features
- 40-Pin Connector Configuration: Uses a 40-pin connection arrangement at both ends for compatible Smart Link hardware.
- 1.5-Meter Cable Length: Provides a fixed-length connection between the designated relay board and I/O interface.
- Relay Board Connectivity: Supports the connection arrangement used with the R32C-NS5A-40P relay board.
- MasterLogic-200 Integration: Intended for Honeywell MasterLogic-200 digital I/O expansion configurations.
- Preassembled Connection: Reduces individual conductor termination during cabinet wiring.
- Sink-Type Application: Matches the designated sink-type relay board configuration.
- Simplified Maintenance: Allows replacement of the cable assembly without individually rebuilding the signal wiring.
Product Working Principle
The C40HF-15PB-1 operates as a passive signal connection between compatible MasterLogic-200 I/O hardware and the relay board.
The PLC digital output module generates switching signals according to the application program. These signals are transferred through the designated 40-pin interface and the C40HF-15PB-1 cable to the R32C-NS5A-40P relay board.
The relay board then uses its internal relay circuits to switch the corresponding external control circuits. Depending on the application, these circuits may operate contactors, solenoid valves, indicator devices, or other compatible equipment.
The signal path can be represented as:
MasterLogic-200 Digital Output Module → 40-Pin Interface → C40HF-15PB-1 Cable → R32C-NS5A-40P Relay Board → External Control Circuits
The cable does not perform signal processing, logic conversion, or relay switching itself. Its function is to maintain the electrical connection between the designated interface components.
Because the relay board is intended for sink-type digital output applications, the associated output module and relay board configuration must be matched correctly. The cable should be installed using the specified connector orientation to maintain the intended signal assignments.
Role in Honeywell MasterLogic-200 Control Architecture
Within the MasterLogic-200 architecture, the C40HF-15PB-1 serves as part of the Smart Link connection arrangement for digital I/O systems.
Rather than routing each PLC output signal individually to the relay board, the cable provides a grouped 40-pin connection. This simplifies the wiring arrangement between the digital output module and the relay interface.
A typical connection arrangement is:
MasterLogic-200 PLC → Digital Output Module → C40HF-15PB-1 → R32C-NS5A-40P Relay Board → External Equipment
| System Component | Function |
|---|---|
| Honeywell MasterLogic-200 PLC | Executes control logic and generates output commands |
| Honeywell Digital Output Module | Generates discrete output signals |
| Honeywell C40HF-15PB-1 | Provides the 40-pin cable connection |
| Honeywell R32C-NS5A-40P | Provides a 40-point relay board for sink-type digital outputs |
| External Contactors | Switches connected electrical equipment |
| Solenoid Valves | Controls pneumatic or hydraulic actuators |
| Field Control Devices | Receives switching commands from the relay interface |
Industrial Applications
The C40HF-15PB-1 is used in PLC control cabinets where grouped digital output wiring and relay interface connections are required.
| Industrial Application | Typical Use |
|---|---|
| Process Automation | Connecting PLC digital outputs to relay interface circuits |
| Chemical Processing | Supporting grouped control signal connections |
| Power Generation | Connecting relay interface hardware in control cabinets |
| Water Treatment | Supporting pump and valve control wiring |
| Manufacturing Lines | Linking PLC output modules with external relay circuits |
| Packaging Machinery | Connecting digital output signals to machine control relays |
| Material Handling | Supporting conveyor and actuator control interfaces |
| Industrial Utilities | Maintaining organized digital output connections |
| Equipment Monitoring Systems | Connecting output interface hardware for auxiliary control |
| Distributed Control Cabinets | Reducing individual signal wiring between designated I/O components |
Installation and Maintenance
- Verify Hardware Compatibility: Confirm that the cable is intended for the installed MasterLogic-200 Smart Link configuration and the R32C-NS5A-40P relay board.
- Inspect the Cable Assembly: Check the cable jacket, connectors, and contact surfaces for physical damage before installation.
- Check Connector Configuration: Verify that both connection points use the specified 40-pin interface.
- Isolate the Equipment: Switch off the relevant control power and follow site electrical isolation procedures before disconnecting the cable.
- Identify Connection Points: Confirm the designated PLC-side interface and relay board connection using the system wiring documentation.
- Check Connector Orientation: Align the connector correctly with the corresponding socket to avoid bent contacts or damaged connector housings.
- Connect the Cable: Insert both ends fully and secure the connectors using their designated locking arrangements.
- Route the Cable: Keep the cable away from sharp edges, excessive heat, and sources of electrical interference.
- Avoid Mechanical Stress: Do not pull, twist, or sharply bend the cable during installation or cabinet maintenance.
- Verify Sink-Type Configuration: Confirm that the connected digital output module and R32C-NS5A-40P relay board use the compatible sink-type arrangement.
- Test Signal Transmission: Restore power according to the commissioning procedure and verify the corresponding relay output operation.
- Perform Routine Inspection: Check connector engagement, cable insulation, contact condition, and routing during scheduled cabinet maintenance.
If an associated relay channel does not respond, inspect the connector seating and cable condition first. Then verify the digital output module configuration, relay board supply, and external relay circuit before considering cable replacement.
Compatible System Components
| Component | Function |
|---|---|
| Honeywell MasterLogic-200 PLC | Main programmable logic controller |
| Honeywell R32C-NS5A-40P | 40-point sink-type relay board |
| Honeywell C40HF-15PB-1 | 1.5-meter 40-pin connection cable |
| Honeywell C40HF-30PB-1 | 3.0-meter 40-pin connection cable |
| Honeywell TG7-1H40S | 40-pin terminal strip board |
| Honeywell MasterLogic-200 Digital Output Modules | Supplies discrete output signals to the Smart Link interface |
| External Contactors | Switches electrical control circuits |
| Solenoid Valves | Operates pneumatic and hydraulic equipment |
Recommended Related Models
| Model / Product | Product Type | Typical Application |
|---|---|---|
| Honeywell C40HF-30PB-1 | MasterLogic-200 Cable Assembly | 3.0-meter connection cable |
| Honeywell R32C-NS5A-40P | MasterLogic-200 Relay Board | 40-point sink-type relay interface |
| Honeywell TG7-1H40S | MasterLogic-200 Terminal Strip Board | 40-pin field wiring interface |
| Honeywell C40HF-05PB-1 | MasterLogic-200 Cable Assembly | 0.5-meter relay board connection |
| Honeywell C40HF-10PB-1 | MasterLogic-200 Cable Assembly | 1.0-meter relay board connection |
| Honeywell C40HF-20PB-1 | MasterLogic-200 Cable Assembly | 2.0-meter relay board connection |
Key Advantages
- 40-pin to 40-pin connection arrangement.
- 1.5-meter cable length.
- Supports MasterLogic-200 Smart Link configurations.
- Compatible with the designated sink-type relay board arrangement.
- Reduces individual signal wiring between interface components.
- Simplifies relay board installation and replacement.
- Supports organized PLC cabinet wiring.
Technical FAQs
1. Which relay board is compatible with the C40HF-15PB-1?
The C40HF-15PB-1 is associated with the R32C-NS5A-40P relay board, a 40-point relay interface specified for sink-type digital outputs. The relay board and PLC output module should be checked together when selecting replacement components.
2. What is the difference between C40HF-15PB-1 and C40HF-30PB-1?
Both models belong to the same cable assembly family and use a 40-pin to 40-pin connection arrangement. The primary difference is cable length: C40HF-15PB-1 is 1.5 meters, while C40HF-30PB-1 is 3.0 meters.
3. Can the C40HF-15PB-1 be used with a source-type relay board?
The C40HF-15PB-1 is associated with the R32C-NS5A-40P sink-type relay board configuration. Source-type relay board applications require the corresponding compatible cable and connector arrangement. The cable should not be assumed interchangeable without checking the hardware configuration.
4. Does the C40HF-15PB-1 perform signal conversion or relay switching?
No. It is a passive connection cable. Signal processing is performed by the PLC output module, while relay switching takes place on the relay board. The cable only transfers the designated electrical connections between these components.