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Product Overview

The GE IC695ACC302 Auxiliary Smart Battery Module is a specialized battery-related component used within compatible GE industrial automation and control systems. Its primary purpose is to provide an auxiliary battery function for system memory or other battery-supported control-system requirements, depending on the overall hardware configuration.

Battery modules are particularly important in PLC environments where certain system data, memory functions, clock functions, or retained information may depend on a reliable backup power source. A battery module therefore requires different maintenance considerations from standard I/O modules.

The specified dimensions of the GE IC695ACC302 are 145.1 × 65 × 39.9 mm, with a specified weight of 0.224 kg.

Because battery-backed systems can be affected by battery condition, connection integrity, installation orientation, environmental conditions, and maintenance intervals, technicians should treat the IC695ACC302 as a maintenance-critical component.

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Product Identification

Parameter	Specification
Manufacturer	GE
Series	IC695
Model	IC695ACC302
Product Type	Auxiliary Smart Battery Module
Main Function	Auxiliary Battery Support
Application	Industrial PLC / Automation System
Dimensions	145.1 × 65 × 39.9 mm
Weight	0.224 kg
Installation	Compatible Control System / Cabinet
System Role	Battery Backup / Retention Support
Maintenance Focus	Battery Condition and Connection Integrity

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Technical Specifications

Technical Item	Specification
Manufacturer	GE
Model	IC695ACC302
Product Category	Auxiliary Smart Battery Module
Function	Auxiliary Battery Support
Dimensions	145.1 × 65 × 39.9 mm
Weight	0.224 kg
Application	Industrial Automation
Installation Environment	Control Cabinet
System Role	Battery-Related Support Function
Maintenance	Battery and Connection Inspection
Configuration	Dependent on Compatible Control System

The exact battery chemistry, nominal voltage, capacity, service life, connector arrangement, supported controller combinations, and battery-monitoring behavior should be verified against the applicable system documentation before installation or replacement.

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What Is the GE IC695ACC302?

The IC695ACC302 is an Auxiliary Smart Battery Module intended for use as part of a compatible GE industrial control system.

A simplified architecture can be represented as:

IC695ACC302

↓

Battery-Supported Control Function

↓

PLC / Control System

↓

Retained Data / System Function

The actual function supported by the battery depends on the hardware architecture in which the module is installed.

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Why Auxiliary Battery Modules Are Important

Industrial PLC systems may need battery-backed functionality to preserve selected information or maintain system functions when normal control power is unavailable.

A reliable auxiliary battery system can help prevent problems associated with:

• Battery depletion
• Unexpected memory loss
• Clock or retention issues
• Battery-related diagnostic alarms
• Unplanned maintenance interruptions

The exact functions supported should always be confirmed for the installed PLC configuration.

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Installation Guide

1. Verify the Model

Confirm the module identification:

GE IC695ACC302

Check the model number against the system documentation before installation.

Do not replace a battery module solely because another product appears physically similar.

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2. Inspect the Module

Before installation, inspect the IC695ACC302 for:

• Damaged housing
• Cracks
• Deformation
• Connector damage
• Corrosion
• Leakage
• Abnormal swelling
• Signs of overheating

If the battery component shows physical damage or leakage, do not place it into service.

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3. Check the Dimensions

The specified dimensions are:

145.1 × 65 × 39.9 mm

Ensure adequate space for:

• Installation
• Connector access
• Cable routing
• Inspection
• Battery replacement
• Ventilation

Do not compress the module between adjacent equipment.

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4. Check the Weight

The specified weight is:

0.224 kg

Ensure that the mounting arrangement can safely support the module and any associated wiring.

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5. Review the System Configuration

Before installation, identify:

• Compatible controller
• Associated rack or control hardware
• Battery connection
• Battery-monitoring arrangement
• Retention requirements
• Existing battery condition

This prevents accidental installation into an incompatible system.

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6. Prepare for Installation

Before replacing or installing the module:

1. Place the machine in a safe state.
2. Review the control-system shutdown procedure.
3. Determine whether the system requires continuous battery support during replacement.
4. Follow the approved battery replacement procedure.
5. Protect against accidental short circuits.
6. Use appropriate ESD precautions where required.

Battery replacement procedures should be planned carefully when retained data or system settings are important.

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7. Handle the Battery Correctly

Avoid:

• Short-circuiting battery terminals
• Crushing the housing
• Dropping the module
• Exposing the battery to excessive heat
• Opening the battery enclosure
• Using an incorrect replacement battery

Battery modules should be handled according to the applicable industrial battery safety procedures.

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8. Connect the Module

Install the IC695ACC302 in the correct system location and connect it according to the approved configuration.

Verify:

• Correct connector
• Correct polarity where applicable
• Secure connection
• Proper cable routing
• No excessive mechanical strain

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9. Secure the Module

Confirm that the module is mechanically stable.

A loose installation can result in:

• Intermittent battery connection
• Diagnostic alarms
• Unexpected system behavior
• Premature connector wear

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Battery Replacement Considerations

Battery replacement requires more attention than ordinary module replacement because removing the battery source may affect retained system functions.

Before removing an existing battery:

• Determine what functions depend on the battery.
• Check current battery status.
• Back up critical PLC data.
• Review the controller’s battery replacement procedure.
• Prepare the replacement battery in advance.
• Minimize unnecessary power interruption.

Never remove a battery simply to test whether the system can operate without it.

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Commissioning Procedure

Step 1 – Visual Inspection

Check:

• Housing condition
• Connector condition
• Mounting
• Wiring
• Battery identification

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Step 2 – Verify Connection

Confirm that the IC695ACC302 is properly connected.

Inspect the connector for:

• Loose engagement
• Contamination
• Mechanical damage
• Incorrect orientation

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Step 3 – Power Up the System

Restore system power according to the approved startup procedure.

Observe the controller and system diagnostics.

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Step 4 – Check Battery Status

If the compatible control system provides battery monitoring, verify the reported status.

Look for indications such as:

• Normal
• Battery low
• Battery missing
• Battery fault
• Replacement required

The exact diagnostic terminology depends on the controller and system configuration.

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Step 5 – Verify Retention Functions

Confirm that the system’s battery-supported functions operate normally.

Depending on the architecture, this may involve checking:

• Retained data
• System status
• Clock-related functions
• Battery diagnostics

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Step 6 – Check for Alarms

Review controller diagnostics for:

• Battery alarms
• Hardware faults
• Connection errors
• Configuration problems

Any persistent battery alarm should be investigated before returning the system to normal production.

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Troubleshooting Guide

Fault 1 – Battery Module Is Not Detected

Possible Causes

• Loose connector
• Incorrect installation
• Wiring problem
• Incompatible hardware
• Battery module fault
• Controller configuration issue

Diagnostic Sequence

Check:

Module → Connector → Wiring → Controller → Configuration

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Fault 2 – Low-Battery Alarm

A low-battery alarm may indicate:

• Battery approaching end of service life
• Battery capacity degradation
• Poor connection
• Battery-monitoring problem

Do not ignore a low-battery indication.

Plan replacement according to the approved maintenance procedure.

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Fault 3 – Battery Status Changes Intermittently

Possible causes include:

• Loose connector
• Vibration
• Poor contact
• Damaged wiring
• Battery degradation
• Environmental conditions

Inspect the physical connection before replacing the module.

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Fault 4 – Battery Alarm Remains After Replacement

Possible causes include:

• Replacement not correctly connected
• Incorrect battery type
• Controller has not recognized the new battery
• Battery-monitoring circuit problem
• Configuration issue
• Connector problem

Verify the complete replacement procedure.

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Fault 5 – Retained Data Is Lost

Possible causes include:

• Battery depletion
• Battery disconnected too long
• Incorrect replacement procedure
• Memory-retention problem
• Control-system fault

First determine whether the lost data was actually battery-supported.

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Fault 6 – Controller Reports Battery Failure

Possible causes include:

• Battery depleted
• Battery connection problem
• Incorrect battery installation
• Damaged battery
• Battery monitoring fault

Review the controller diagnostic information before concluding that the battery module itself has failed.

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Fault 7 – Module Becomes Unusually Warm

Possible causes may include:

• Electrical fault
• Short circuit
• Incorrect connection
• Environmental overheating
• Damaged battery

A battery module showing abnormal heating should be isolated and investigated immediately using appropriate safety procedures.

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Fault 8 – Visible Battery Leakage or Swelling

Do not continue normal operation with a visibly damaged battery.

Possible causes include:

• Battery degradation
• Excessive temperature
• Physical damage
• Internal battery failure

Follow the applicable battery handling and disposal procedures.

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Fault 9 – Battery Replacement Interval Is Too Short

Possible causes include:

• High operating temperature
• Incorrect battery type
• Continuous high battery load
• Aging hardware
• Abnormal battery drain

Investigate the system’s battery consumption and environmental conditions.

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Fault 10 – System Clock or Retained Function Is Incorrect

Potential causes include:

• Weak battery
• Battery disconnected
• Incorrect system configuration
• Controller fault
• Retention function problem

Check battery status first, then investigate the affected system function.

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Fault Diagnosis Flow

A structured diagnostic sequence is:

Battery Module

↓

Connector

↓

Battery Monitoring

↓

Controller

↓

Retained Function

↓

PLC Application

This helps separate a physical battery problem from a controller or application-level problem.

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Preventive Maintenance

Battery Condition

Periodically inspect the battery status through the applicable controller diagnostics.

Watch for:

• Low-battery warnings
• Battery replacement alarms
• Intermittent battery status
• Abnormal system retention behavior

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Physical Inspection

Inspect the module for:

• Cracks
• Swelling
• Leakage
• Corrosion
• Connector damage
• Discoloration

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Environmental Monitoring

Battery performance can be affected by environmental conditions.

Maintain appropriate:

• Temperature
• Humidity
• Ventilation
• Cabinet cleanliness

Avoid unnecessary exposure to excessive heat.

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Backup Management

Battery-backed systems should not rely exclusively on the physical battery for data security.

Maintain appropriate backups of:

• PLC programs
• Hardware configurations
• System parameters
• Application settings
• Critical machine data

A battery maintains certain supported functions; it is not a substitute for proper data backup.

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Maintenance Table

Maintenance Area	Recommended Action
Battery Status	Monitor diagnostic condition
Housing	Inspect for physical damage
Connector	Check engagement and condition
Temperature	Monitor cabinet environment
Leakage	Inspect for abnormal battery condition
Retention	Verify supported functions
PLC Program	Maintain current backup
Configuration	Maintain configuration backup
Alarms	Investigate battery warnings
Replacement	Follow approved battery procedure

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Industrial Applications

PLC Control Systems

The IC695ACC302 can support battery-related requirements in compatible industrial PLC systems.

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Manufacturing Equipment

Manufacturing systems may depend on retained controller information or other battery-supported functions.

A healthy battery module can reduce the risk of unexpected battery-related downtime.

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Process Automation

Process-control systems often require stable controller operation and reliable retention of selected system information.

Battery monitoring can therefore be part of preventive maintenance.

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Packaging Machinery

Packaging machines can contain complex PLC programs and machine configurations.

Maintaining appropriate battery support can help preserve supported system functions during power interruptions.

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Material Handling Systems

Conveyor and material-handling systems may contain multiple PLC-controlled subsystems.

Battery condition should be included in scheduled PLC maintenance.

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Power and Utility Automation

Industrial utility systems may use PLC-based controllers for monitoring and control.

Battery-supported functions can be important where retained information or system status must remain available.

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Replacement Procedure

1. Identify the Existing Battery

Confirm that the existing component is:

GE IC695ACC302

Record its installation position and connection arrangement.

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2. Back Up Critical Data

Before battery replacement, ensure that important system information is backed up.

Recommended backups may include:

• PLC program
• Hardware configuration
• Application settings
• Relevant system parameters

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3. Review Replacement Procedure

Determine whether the controller requires a specific battery replacement sequence.

Some systems may require battery replacement under controlled power conditions to prevent loss of retained functions.

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4. Prepare the Replacement

Have the replacement module ready before disconnecting the existing battery.

Avoid leaving the system without the required battery support longer than permitted by the system design.

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5. Disconnect the Existing Module

Follow the approved electrical and battery safety procedure.

Do not pull forcefully on connectors or cables.

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6. Install the Replacement

Install the new IC695ACC302 carefully.

Confirm:

• Correct orientation
• Secure connector
• Proper mounting
• No cable strain

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7. Verify Battery Status

Power or restart the system according to the approved procedure.

Check the controller’s battery diagnostics.

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8. Verify System Functions

Confirm:

• Battery status normal
• No battery alarm
• Retained functions operate correctly
• Controller operates normally

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9. Record the Replacement

Record:

• Replacement date
• Model
• System location
• Previous battery condition
• New battery installation
• Diagnostic status

This information helps establish an effective maintenance history.

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Replacement Considerations

Parameter	Specification / Check
Manufacturer	GE
Model	IC695ACC302
Product Type	Auxiliary Smart Battery Module
Dimensions	145.1 × 65 × 39.9 mm
Weight	0.224 kg
Battery Type	Confirm Before Replacement
Nominal Electrical Rating	Confirm Before Replacement
Controller Compatibility	Confirm
Connector	Confirm
Installation Position	Confirm
Battery Monitoring	Confirm
Replacement Procedure	Follow System Requirements

Do not select a replacement solely according to physical dimensions. Battery chemistry, electrical characteristics, connector arrangement, compatibility, and system requirements must also be verified.

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Key Advantages

• Designed as an auxiliary smart battery module
• Supports battery-related functions in compatible industrial control systems
• Compact physical design
• Suitable for industrial automation environments
• Provides dedicated battery support within the control architecture
• Can be incorporated into preventive battery maintenance programs
• Specified dimensions of 145.1 × 65 × 39.9 mm
• Specified weight of 0.224 kg
• Supports systematic monitoring of battery-related system conditions

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Technical FAQs

What is the GE IC695ACC302?

The GE IC695ACC302 is identified as an Auxiliary Smart Battery Module for compatible GE industrial automation and control systems.

What are the dimensions of the IC695ACC302?

The specified dimensions are 145.1 × 65 × 39.9 mm.

What is the weight of the IC695ACC302?

The specified weight is 0.224 kg.

What is the purpose of an auxiliary battery module?

It provides battery support for selected functions within a compatible control system. The exact supported functions depend on the system architecture.

Why is battery monitoring important?

A degraded battery may cause battery alarms and can eventually affect battery-supported functions. Monitoring allows maintenance personnel to replace the battery before a critical failure occurs.

Can the battery module be replaced while the PLC is powered?

The correct procedure depends on the specific controller and system architecture. Follow the approved replacement procedure rather than assuming that live replacement is safe.

What should be checked before replacing the IC695ACC302?

Check the battery status, controller compatibility, replacement procedure, system backups, connector arrangement, and any retention requirements.

What causes a low-battery alarm?

The most common possibility is battery degradation or depletion, but connection problems or battery-monitoring faults can also produce battery-related alarms.

What should be done if the battery is swollen or leaking?

Do not continue normal handling. Isolate the affected equipment as appropriate and follow the applicable battery safety, handling, and disposal procedures.

Can a failed battery affect the PLC program?

It depends on which functions are battery-supported in the particular system. Critical PLC programs and configurations should always be maintained through proper backups.

How can battery life be improved?

Maintain suitable cabinet temperature, avoid unnecessary thermal stress, monitor battery status, and replace the battery according to the system’s maintenance requirements.

Why is the replacement date important?

Recording replacement dates establishes maintenance history and helps technicians identify aging batteries before they become a source of unexpected downtime.

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Conclusion

The GE IC695ACC302 Auxiliary Smart Battery Module is a specialized component for battery-supported functions within compatible industrial automation systems. With specified dimensions of 145.1 × 65 × 39.9 mm and a specified weight of 0.224 kg, it provides a compact solution for auxiliary battery requirements.

Reliable battery operation is important because certain control-system functions may depend on battery support. A weak, disconnected, damaged, or incorrectly installed battery module can result in diagnostic alarms or loss of supported retained functions.

Installation and replacement should therefore begin with correct model identification, system compatibility verification, inspection of the battery condition, and a review of the applicable replacement procedure. Technicians should also maintain current backups of PLC programs and configurations rather than relying on the battery as the sole form of data protection.

For troubleshooting, follow the sequence from battery module → connector → battery monitoring → controller → retained function. This approach helps distinguish battery problems from wiring, monitoring, controller, or application-level issues.

With appropriate environmental control, regular diagnostic monitoring, careful handling, and planned replacement, the IC695ACC302 can contribute to reliable battery-supported operation in industrial PLC and automation applications.