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The GE IC200CHS001 VersaMax I/O Carrier Barrier Style is a local I/O carrier designed for GE VersaMax distributed I/O systems. It provides the physical mounting structure, field wiring terminals, and backplane communication interface required to connect a VersaMax I/O module to the control system.
Unlike an I/O module that directly performs input or output processing, the IC200CHS001 serves as the carrier and wiring interface for the I/O module. It provides an organized connection point between field devices, the I/O electronics, and the VersaMax backplane architecture.
The IC200CHS001 uses an integrated barrier-style terminal arrangement and provides 36 field-wiring terminals. It supports up to 32 I/O points together with common and power connections, making it suitable for compact distributed control installations where field wiring needs to be terminated directly at the I/O carrier.
The I/O module is mounted lengthwise and parallel to the DIN rail. The carrier can be installed on a standard 7.5 mm × 35 mm DIN rail, while panel mounting can be added where increased resistance to vibration and mechanical shock is required.
| Parameter | Details |
|---|---|
| Manufacturer | GE / GE Fanuc |
| Product Series | VersaMax |
| Model | IC200CHS001 |
| Product Type | VersaMax I/O Carrier |
| Carrier Style | Local Barrier Style |
| Wiring Termination | Barrier Style |
| Field Termination | Integrated |
| Number of Terminals | 36 barrier-style terminals |
| Maximum I/O Points | 32 I/O points |
| Common / Power Connections | 4 |
| Maximum Current per I/O Point | 2 A |
| Maximum Current per Power / Ground Connection | 8 A |
| Maximum Voltage Rating | 264 VAC |
| Maximum Voltage Transient | 300 VAC |
| Mounting Type | DIN Rail |
| DIN Rail Size | 7.5 mm × 35 mm |
| Module Orientation | Horizontal / parallel to DIN rail |
| Dimensions | 110.5 × 139.7 × 70 mm |
| Weight | 0.37 kg |
| Wire Type | Solid or stranded copper wire |
| Supported Wire Size | AWG 22 to AWG 14 |
| Field Wiring | Direct terminal connection |
| Application | VersaMax distributed I/O systems |
| Installation Environment | Industrial control cabinets |
| Carrier Function | Module mounting, field wiring and backplane communication |
The manufacturer’s VersaMax documentation identifies the IC200CHS001 as a barrier-style local I/O carrier with 36 terminals, providing mounting, backplane communication and field wiring for one I/O module. The specified physical dimensions are 110.5 × 139.7 × 70 mm, excluding the height of the DIN rail.
The IC200CHS001 does not function as an independent PLC CPU or conventional I/O processing module. Instead, it provides the physical and electrical interface required for a VersaMax I/O module.
Its operation can be understood through three primary functions:
The carrier provides the mechanical mounting position for one compatible VersaMax I/O module.
The module mounts lengthwise on the carrier, parallel to the DIN rail. A dedicated latch and keying arrangement helps secure the module and prevent installation of an incorrectly configured module.
The IC200CHS001 provides 36 integrated barrier-style terminals.
Field devices such as sensors, switches, actuators and other control equipment can be wired directly to these terminals. The carrier therefore creates an organized transition between field wiring and the I/O electronics.
The terminals can accommodate one or two solid or stranded wires in the supported AWG range.
The carrier also provides the electrical connection between the installed I/O module and the VersaMax backplane.
When multiple VersaMax carriers are installed together, carrier-to-carrier mating connectors allow the backplane connection to continue through the I/O station without requiring separate external communication cables for each local carrier.
This creates a modular architecture in which individual I/O modules can be installed and replaced while maintaining a compact control-panel layout.
The IC200CHS001 plays an important physical-interface role within a VersaMax distributed I/O station.
A typical architecture can be represented as:
PLC / Network Controller → VersaMax Interface → I/O Carrier → I/O Module → Field Devices
The carrier itself does not normally determine whether a signal is digital input, digital output, analog input or analog output. That function belongs to the specific I/O module installed on the carrier.
Instead, the IC200CHS001 provides the infrastructure that allows the module to communicate with the control system and connect to field wiring.
This separation between the carrier and I/O module provides several advantages for industrial automation systems.
A maintenance engineer can select an appropriate I/O module according to the signal requirements while using the carrier as the common mechanical and wiring platform.
The GE IC200CHS001 can be used in industrial automation applications based on the VersaMax I/O architecture.
Typical applications include:
Its barrier-style terminal arrangement is particularly useful where technicians require clearly accessible field wiring connections inside an industrial control cabinet.
One of the important characteristics of the IC200CHS001 is its integrated barrier-style terminal structure.
The carrier provides 36 terminals arranged for field connections.
The supported wiring range extends from AWG 22 to AWG 14, allowing the carrier to accommodate both smaller control wiring and larger field conductors within its specified electrical limits.
The carrier supports:
The maximum current rating is up to 2 A per I/O point, while power and ground connections can support up to 8 A under the specified conditions.
The maximum voltage rating is 264 VAC, with voltage transients up to 300 VAC specified for the carrier.
The IC200CHS001 is designed for straightforward DIN-rail installation.
The carrier snaps onto a 7.5 mm × 35 mm DIN rail.
For proper EMC performance, the DIN rail should be electrically grounded and have a conductive, corrosion-resistant finish.
For installations exposed to significant mechanical vibration or shock, additional panel mounting is recommended.
After the carrier is securely mounted:
The keying mechanism is particularly useful because VersaMax systems support different I/O module types. Correct keying helps prevent an incorrect module from being installed on the wrong carrier configuration.
The IC200CHS001 normally works together with several types of VersaMax components.
| Component | Function |
|---|---|
| VersaMax I/O Modules | Process digital or analog field signals |
| VersaMax CPU / Controller | Executes control logic |
| VersaMax Network Interface | Connects distributed I/O to the control network |
| VersaMax Power Supply | Provides system power |
| VersaMax Carrier Modules | Provide additional I/O mounting positions |
| Auxiliary I/O Terminal Strip | Provides additional field wiring connections |
| DIN Rail | Provides mechanical mounting |
| Field Sensors | Provide process input signals |
| Actuators | Receive control output signals |
| Industrial Control Cabinet | Provides mechanical and environmental protection |
The carrier is therefore one part of a complete VersaMax I/O station rather than an independent automation controller.
GE VersaMax provides several carrier styles for different wiring requirements.
| Model | Carrier Type | Wiring Style | Typical Application |
|---|---|---|---|
| IC200CHS001 | Local I/O Carrier | Barrier Style | Direct field wiring |
| IC200CHS002 | Local I/O Carrier | Box Style | Box-style terminal wiring |
| IC200CHS003 | I/O Carrier | Connector Style | Connector-based field interface |
| IC200CHS005 | Local I/O Carrier | Spring Clamp | Tool-efficient field wiring |
| IC200CHS006 | Communications Carrier | Communication Interface | Communication-oriented installations |
| IC200CHS022 | Compact I/O Carrier | Compact Box Style | Space-constrained installations |
| IC200CHS025 | Compact I/O Carrier | Compact Spring Style | Compact spring-clamp applications |
The IC200CHS001 is the appropriate choice when the installation requires the local barrier-style terminal configuration.
When replacing or redesigning a VersaMax I/O station, the following models may be considered depending on wiring requirements.
| Recommended Model | Type | Key Feature | Application |
|---|---|---|---|
| IC200CHS001 | Barrier-Style I/O Carrier | 36 integrated barrier terminals | Standard field wiring |
| IC200CHS002 | Box-Style I/O Carrier | Box-style termination | Alternative terminal arrangement |
| IC200CHS005 | Spring-Style I/O Carrier | Spring-clamp connections | Fast field wiring |
| IC200CHS003 | Connector-Style I/O Carrier | Connector-based interface | Cable-connected systems |
| IC200CHS022 | Compact Box-Style Carrier | Compact construction | Limited cabinet space |
| IC200CHS025 | Compact Spring-Style Carrier | Compact spring termination | Space-efficient wiring |
These models should not be considered electrically interchangeable in every application. The correct selection depends on the required wiring method, I/O module compatibility, cabinet layout and existing VersaMax configuration.
The GE IC200CHS001 is a VersaMax local barrier-style I/O carrier used to mount one VersaMax I/O module and provide field wiring and backplane communication.
No. The IC200CHS001 is an I/O carrier. The actual signal processing is performed by the compatible I/O module installed on the carrier.
The carrier provides 36 barrier-style terminals.
The carrier supports wiring for up to 32 I/O points plus four common/power connections.
It uses integrated barrier-style field terminals.
The IC200CHS001 is designed for 7.5 mm × 35 mm DIN-rail mounting. Panel mounting can also be used where additional mechanical support is required.
The specified dimensions are approximately 110.5 × 139.7 × 70 mm, excluding the height of the DIN rail.
The specified product weight is approximately 0.37 kg.
The carrier has a maximum specified voltage rating of 264 VAC, with voltage transients up to 300 VAC.
The maximum specified current is 2 A per I/O point.
The barrier terminals support solid or stranded wires from approximately AWG 22 to AWG 14.
Yes. VersaMax carriers can be connected through their carrier-to-carrier mating connections to build a modular I/O station. The specific carrier and I/O module combination should be checked before installation.
The GE IC200CHS001 VersaMax I/O Carrier Barrier Style is a dedicated interface component for GE VersaMax distributed I/O systems. Rather than processing control signals itself, it provides the essential mechanical mounting, field wiring and backplane communication functions required by a VersaMax I/O module.
With 36 barrier-style terminals, support for up to 32 I/O points, DIN-rail mounting and integrated carrier-to-carrier connectivity, the IC200CHS001 provides a practical interface between field devices and VersaMax I/O electronics.
Its 110.5 × 139.7 × 70 mm dimensions and approximately 0.37 kg weight make it suitable for compact industrial control cabinets, while its barrier-style termination provides convenient access for field wiring and maintenance.
For replacement applications, engineers should verify the existing VersaMax I/O module, terminal arrangement, carrier type, wiring requirements and control-system configuration before selecting the replacement carrier. When a barrier-style local carrier is specifically required, the GE IC200CHS001 provides the appropriate platform for integrating compatible VersaMax I/O modules into an industrial automation system.