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Brand: ABB
Series: S800 / AC 800M / 800xA Automation Accessories
Product Type: Termination & Coupling Module for S800 I/O Systems
The TC512 (3BSE006383R1) is a termination and coupling module designed for ABB’s S800 series I/O systems. It is primarily used to manage signal routing and provide isolation between different segments of the I/O bus, ensuring reliable communication between controllers and distributed I/O modules.
The module is compact, lightweight, and DIN-rail mountable, designed for industrial environments with temperature and humidity variations. Its passive design ensures low maintenance and robust long-term operation, while providing enhanced signal integrity for S800 modules in AC 800M and 800xA control systems.
| Parameter | Specification |
|---|---|
| Model | TC512 |
| Part Number | 3BSE006383R1 |
| Function | Termination and coupling module |
| Bus Compatibility | S800 I/O bus |
| Voltage Requirement | Passive, no external power required |
| Bus Connector | 25‑pin DB25 female / S800 bus compatible |
| Mounting Type | DIN rail / Panel mount |
| Dimensions (H×W×D) | 60 × 18 × 48 mm |
| Weight (kg) | 0.05 |
| Operating Temperature | 0–55 °C |
| Storage Temperature | −40–+70 °C |
| Humidity | 5–95 % non-condensing |
| Environmental Compliance | RoHS, CE, UL |
| Compatibility | S800 I/O, AC 800M, 800xA systems |
The TC512 module is used in industrial automation where reliable communication and signal isolation are required:
Termination and coupling of S800 I/O buses
Process automation in chemical, petrochemical, and pharmaceutical plants
Power generation and distribution monitoring
Water and wastewater treatment systems
Manufacturing production line automation
Mining and material processing automation
The module prevents signal degradation, minimizes reflection, and ensures proper bus segmentation for extended control networks.
Signal Integrity: Maintains clean, error-free communication across the S800 bus.
Compact & Lightweight: Small footprint and weight (0.05 kg) for easy installation.
Passive & Maintenance-Free: No external power or servicing required.
Flexible Installation: Supports DIN rail or panel mounting.
Industrial Compatibility: Fully compatible with AC 800M and 800xA distributed control systems.
Robust & Reliable: Suitable for harsh industrial conditions with wide temperature and humidity tolerance.
| Model | Description | Basic Parameters |
|---|---|---|
| TC511 | Termination & coupling module | 60×18×48 mm, Weight 0.05 kg, passive |
| TC513 | S800 I/O bus coupler | DIN rail mount, passive, similar function |
| TU810V1 | Compact termination module | S800 compatible, 55×16×45 mm, Weight 0.04 kg |
| TU845 | S800 I/O termination unit | DIN rail mount, passive, signal integrity |
| CI872K01 | AC 800M communication interface | Interface module for distributed bus networks |
| Model | Category | Key Features |
|---|---|---|
| PM861AK01 | AC 800M CPU module | Central controller CPU for AC 800M |
| PM867 | High-end processor | Redundant CPU, advanced computing |
| AI810 | Analog Input Module | 8-channel AI for S800 systems |
| DP840 | Pulse Counter Module | Specialty I/O for counting and measurement |
| CI840A | Profibus DP Interface | Communication interface for Profibus networks |
Q1: What is the primary function of TC512?
A1: It provides termination and coupling for S800 I/O buses, maintaining signal integrity and isolating bus segments.
Q2: Does TC512 require external power?
A2: No, it is a passive module and does not require power.
Q3: Where should TC512 be installed?
A3: On DIN rails or panel mounts within the control system cabinet, in S800 I/O networks.
Q4: Which systems is TC512 compatible with?
A4: S800 I/O modules in AC 800M and 800xA distributed control systems.
Q5: Can TC512 be reused in another project?
A5: Yes, if it remains functional and installed correctly.
Q6: What happens if a termination module is missing?
A6: Signal degradation, reflections, or communication errors may occur.
Q7: What environmental conditions can TC512 handle?
A7: Operating temperature 0–55 °C, storage −40–+70 °C, humidity 5–95 % non-condensing.
Q8: How is TC512 mounted?
A8: It is mounted on DIN rails or panels using standard screws.
Q9: Does TC512 provide diagnostic feedback?
A9: No, status is monitored indirectly through bus performance.
Q10: Is TC512 compliant with environmental standards?
A10: Yes, it meets RoHS, CE, and UL standards for industrial safety and environmental compliance.