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The ABB TB845 (3BSE021437R1) is a robust industrial variable frequency drive (VFD) designed to deliver dependable, precise control of AC motors in demanding applications. It is part of a series of advanced motor control products engineered to support medium-to-high power operations in automated environments.
This drive combines efficient speed regulation, strong torque control, and flexible integration to meet the needs of diverse industrial systems. Its design emphasizes both operational reliability and maintainability, making it suitable for applications where continuous operation and rapid response to load changes are essential.
The TB845 is tailored for environments that demand extended service life, stable performance under fluctuating loads, and compatibility with complex control systems.
Brand: ABB
Series: TB800 Series – Industrial Drive Controllers
The TB800 Series is a family of modular, scalable drives designed for industrial automation. Models in this series provide a range of control methods, communication options, and power ratings to address a range of motor control requirements.
| Parameter | Specification |
|---|---|
| Model Number | TB845 |
| Ordering Code | 3BSE021437R1 |
| Product Type | Variable Frequency Drive (VFD) |
| Power Rating | 160 kW – 450 kW |
| Input Voltage | 380–480 VAC ±10% |
| Operating Frequency | 50/60 Hz |
| Output Current | Up to 800 A |
| Control Methods | V/f Control, Sensorless Vector, Closed-Loop Vector |
| Peak Overload Capacity | 150% for 60 seconds |
| Communication Interfaces | Modbus RTU, CANopen, Profibus DP, Ethernet/IP |
| Digital Inputs | 8 |
| Digital Outputs | 4 |
| Analog Inputs | 2 |
| Analog Outputs | 1 |
| Protection Class | IP20 |
| Cooling Method | Forced Air Cooling |
| Operating Temperature | –10°C to +50°C |
| Humidity | < 95% Non-Condensing |
| Mounting Type | Panel Mount |
| Dimensions (H × W × D) | 900 × 600 × 400 mm |
| Weight (kg) | 47.6 kg |
The TB845 is designed for reliable motor control in industrial settings where consistent speed regulation and torque management are required. It features advanced control algorithms that allow smooth acceleration and deceleration across a wide range of operating conditions. This ensures reduced mechanical stress on driven equipment and improved process stability.
Built with robust industrial hardware, the drive is capable of withstanding electrical noise, temperature fluctuations, and vibration commonly found on factory floors and processing facilities. The modular internal design simplifies component servicing, reduces maintenance time, and supports field upgrades without extensive system downtime.
The drive is equipped with an intuitive interface featuring a multi-line display and keypad. This user interface allows technicians to configure parameters, monitor real-time status, and diagnose issues efficiently. The TB845 also supports programmable logic functions, enabling reduced dependency on external controllers in simpler automation applications.
Comprehensive protection mechanisms are integrated into the drive’s configuration, protecting both the drive and the connected motor from conditions such as overcurrent, voltage anomalies, phase imbalance, and thermal stress.
The TB845 is suitable for a broad range of industrial motor control applications, including:
Large conveyor systems in material handling and logistics centers
Pumps and compressors in manufacturing, water treatment, and chemical processing plants
Industrial fans and blowers in HVAC and air distribution systems
Heavy machinery in mining, metals, cement, and bulk processing operations
Extruders, mixers, and processing equipment in plastics and materials production
Industrial cooling and refrigeration systems that require variable speed control
Marine propulsion auxiliaries and offshore power systems requiring regulated motor operation
The combination of high power capability and precise control makes the TB845 an excellent choice for systems requiring smooth start-stop behavior, energy-efficient operation, and detailed speed regulation under heavy load conditions.
The TB845 offers multiple advantages that make it desirable for industrial motor control:
Precise Motor Control: Provides accurate speed and torque regulation under varying load conditions.
Wide Power Range: Handles high-power applications without supplementary modules.
Multiple Communication Interfaces: Supports standard industrial protocols for seamless automation integration.
Integrated Protection: Built-in mechanisms safeguard against electrical and thermal faults.
Energy Efficiency: Variable speed control reduces energy consumption and mechanical wear.
Modular and Serviceable Design: Simplifies installation, maintenance, and future upgrades.
User-Friendly Interface: Clear display and keypad allow quick configuration and monitoring.
Flexible Logic Functions: Embedded logic supports localized control without external hardware in some applications.
| Model | Power Rating | Input Voltage | Control Type | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| TB801 | 3–7.5 kW | 380–480 VAC | V/f Control | 250 × 180 × 160 | 3.8 |
| TB802 | 7.5–15 kW | 380–480 VAC | Sensorless Vector | 280 × 190 × 170 | 4.1 |
| TB810 | 15–30 kW | 380–480 VAC | Advanced Vector | 320 × 210 × 180 | 5.2 |
| TB815 | 5–75 kW | 380–480 VAC | Vector + Logic | 300 × 200 × 180 | 4.7 |
| TB840 | 110–315 kW | 380–480 VAC | High Power Vector | 700 × 450 × 350 | 29.8 |
| Model | Category | Power Range | Voltage Range | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| ACS550 | General Purpose Drive | 0.75–250 kW | 380–480 VAC | 240 × 170 × 150 | 2.5–15.0 |
| ACS880 | High Performance Drive | 0.37–3150 kW | 230–690 VAC | 260 × 200 × 180 | 3.0–25.0 |
| ACH580 | HVAC Drive | 0.75–450 kW | 380–480 VAC | 250 × 180 × 160 | 3.5–18.0 |
| ACS380 | Machine Drive | 0.75–132 kW | 380–480 VAC | 260 × 190 × 170 | 3.2–12.5 |
| ACS480 | Industrial Drive | 7.5–560 kW | 380–480 VAC | 340 × 220 × 190 | 7.0–20.0 |
Q1: What types of motors can the TB845 control?
A1: It is capable of controlling three-phase AC induction motors and permanent magnet motors when feedback devices are properly integrated.
Q2: Does the TB845 support closed-loop vector control?
A2: Yes, the drive supports closed-loop vector control for high-precision torque and speed management.
Q3: What communication protocols are supported?
A3: The TB845 supports Modbus RTU, Profibus DP, CANopen, and Ethernet/IP for integration with industrial automation systems.
Q4: What is the peak overload capacity of this drive?
A4: It can provide up to 150% of rated current for around 60 seconds to accommodate high start-up loads and rapid load changes.
Q5: Is external cooling required for normal operation?
A5: No; the drive includes a built-in forced air cooling system designed to maintain stable temperature across normal operating conditions.
Q6: How are parameters configured during installation?
A6: Drive parameters are configured using the built-in keypad and display, and they can also be managed using external configuration tools if available.
Q7: What protection features are included?
A7: Protection features include overcurrent, overvoltage, undervoltage, short-circuit, phase loss, and thermal safeguards.
Q8: Can the parameters be backed up and restored?
A8: Yes, parameters can be backed up and restored for reuse on additional drives or after maintenance.
Q9: What environments are suitable for the TB845?
A9: It is designed for industrial indoor environments with ambient temperatures between –10°C and +50°C and humidity below 95% non-condensing.
Q10: What is the expected service life of this drive?
A10: With correct installation and maintenance, the TB845 is designed for long-term industrial operation with minimal unscheduled downtime.