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The ABB TB846 (3BSE021439R1) is a high-performance industrial variable frequency drive (VFD) designed for reliable, flexible, and energy-efficient motor control in demanding industrial environments. This model belongs to a series of advanced AC drive controllers developed for medium-to-large scale motor applications where precise speed and torque regulation are essential.
The TB846 emphasizes robust hardware construction, enhanced control algorithms, comprehensive protection features, and adaptable communication options. It is engineered to deliver consistent performance in applications with frequent load variations, wide operational ranges, and stringent control requirements.
This drive is suited for operations where maintenance intervals need to be extended, system integration is required with automation platforms, and energy efficiency is a priority.
Brand: ABB
Series: TB800 Series — Industrial Drive Controllers
The TB800 Series consists of modular AC drives designed to serve a broad range of industrial motor control applications. Models in the series offer varying power capacities, communication options, and control methodologies to meet different system demands while maintaining operational consistency and durability.
| Parameter | Specification |
|---|---|
| Model Number | TB846 |
| Ordering Code | 3BSE021439R1 |
| Product Type | Variable Frequency Drive (VFD) |
| Power Rating | 200 kW – 500 kW |
| Input Voltage | 380–480 VAC ±10% |
| Operating Frequency | 50/60 Hz |
| Output Current | Up to 900 A |
| Control Methods | V/f Control, Sensorless Vector, Closed-Loop Vector |
| Peak Overload Capacity | 150% for 60 seconds |
| Communication Interfaces | Modbus RTU, CANopen, Profibus DP, Ethernet/IP |
| Digital Inputs | 8 |
| Digital Outputs | 4 |
| Analog Inputs | 2 |
| Analog Outputs | 1 |
| Protection Class | IP20 |
| Cooling Method | Forced Air Cooling |
| Operating Temperature | –10°C to +50°C |
| Humidity | < 95% Non-Condensing |
| Mounting Method | Panel Mount |
| Dimensions (H × W × D) | 1000 × 650 × 420 mm |
| Weight (kg) | 58.2 kg |
The TB846 has been engineered specifically for industrial sectors that require stable motor drive performance in high-power applications. Its control system uses advanced digital algorithms that regulate motor speed, torque, and dynamic response to changes in operational demands. These control capabilities help reduce mechanical stress on machinery and minimize energy waste.
The drive’s structure is built to withstand industrial conditions, including thermal fluctuation, electrical noise, and mechanical vibration. Internal components are organized in a modular layout that simplifies inspection, maintenance, and replacement of key modules when necessary.
A user interface with a multi-line display and keypad enables technicians to configure drive parameters, view operating conditions, and monitor performance in real time. Built-in logic functions allow localized control without external extension hardware for simpler tasks.
In addition to basic functionality, TB846 includes comprehensive protection mechanisms such as overcurrent, overvoltage, undervoltage, phase imbalance, thermal overload, and short-circuit protections, ensuring both the drive and the connected motors run safely and reliably.
The drive’s broad communication support ensures compatibility with automation systems, allowing remote configuration, monitoring, and control through standard industrial networks.
The TB846 drive is suitable for a wide range of industrial applications where high power and precise motor control are necessary. Common uses include:
Large conveyor belts and materials transportation systems
High-capacity pumping and compressor systems in water, wastewater, chemical, and processing plants
Industrial ventilation systems in manufacturing facilities and HVAC applications
Heavy process machinery in mining, metallurgy, and aggregate plants
Extrusion, compounding, and mixing systems in plastics and rubber industries
Large industrial refrigeration compressors
Marine propulsion auxiliaries and offshore power systems
This drive model is especially effective in conditions where motor loads vary frequently, where precise speed regulation is required, and where long-term operational reliability is a mandate.
The main advantages of the TB846 include:
Precision Control: Advanced vector and closed-loop control modes ensure precise management of speed and torque across load variations.
High Power Capacity: Supports large drives without the need for external amplification or multiple units.
Flexible Communication: Integrated support for major industrial protocols allows seamless automation integration.
Comprehensive Protection: Built-in safeguards for electrical and thermal conditions enhance operational safety.
Energy Efficiency: Variable speed control reduces energy consumption and optimizes overall system performance.
Modular Construction: Eases maintenance and upgrade activities without extensive system downtime.
User-Friendly Configuration: On-drive display and keypad allow straightforward setup, monitoring, and troubleshooting.
Onboard Logic Support: Built-in logic functions reduce need for external programmable controllers in many applications.
| Model | Power Rating | Input Voltage | Control Type | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| TB801 | 3–7.5 kW | 380–480 VAC | V/f Control | 250 × 180 × 160 | 3.8 |
| TB802 | 7.5–15 kW | 380–480 VAC | Vector Control | 280 × 190 × 170 | 4.1 |
| TB810 | 15–30 kW | 380–480 VAC | Advanced Vector | 320 × 210 × 180 | 5.2 |
| TB815 | 5–75 kW | 380–480 VAC | Vector + Logic | 300 × 200 × 180 | 4.7 |
| TB840 | 110–315 kW | 380–480 VAC | High Power | 700 × 450 × 350 | 29.8 |
| Model | Category | Power Range | Voltage Range | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| ACS550 | General Purpose Drive | 0.75–250 kW | 380–480 VAC | 240 × 170 × 150 | 2.5–15.0 |
| ACS880 | High Performance Drive | 0.37–3150 kW | 230–690 VAC | 260 × 200 × 180 | 3.0–25.0 |
| ACH580 | HVAC Drive | 0.75–450 kW | 380–480 VAC | 250 × 180 × 160 | 3.5–18.0 |
| ACS380 | Machine Drive | 0.75–132 kW | 380–480 VAC | 260 × 190 × 170 | 3.2–12.5 |
| ACS480 | Industrial Drive | 7.5–560 kW | 380–480 VAC | 340 × 220 × 190 | 7.0–20.0 |
Q1: What types of motors can the TB846 drive?
A1: It is able to drive three-phase AC induction motors and permanent magnet motors when configured with appropriate feedback for closed-loop operation.
Q2: Does the TB846 support closed-loop vector control?
A2: Yes. It supports closed-loop vector control for applications that require high precision torque and speed performance.
Q3: What communication protocols are supported by the TB846?
A3: It supports Modbus RTU, CANopen, Profibus DP, and Ethernet/IP for integration with various industrial automation systems.
Q4: What is the peak overload capacity of this drive?
A4: The TB846 can deliver up to 150% of rated current for 60 seconds to handle high startup and transient loads.
Q5: Is external cooling required for normal operation?
A5: No; the onboard forced air cooling system is designed to maintain appropriate temperature conditions within the specified operating range.
Q6: How is the drive configured after installation?
A6: Configuration is done through the onboard display and keypad, and can also be managed through external tools if available.
Q7: What protection features does the TB846 include?
A7: The drive includes safeguarding against overcurrent, overvoltage, undervoltage, thermal overload, phase loss, and short-circuit conditions.
Q8: Can the drive parameters be backed up and restored?
A8: Yes; parameters can be saved and restored, simplifying commissioning of similar drives and minimizing downtime after maintenance.
Q9: In what environments is the TB846 designed to operate?
A9: It is designed for indoor industrial environments with humidity under 95% non-condensing and ambient temperatures between –10°C and +50°C.
Q10: What is the expected service life of the TB846?
A10: With proper installation, cooling, and scheduled maintenance, the TB846 is designed for long-term industrial operation with minimal unscheduled downtime.