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The ABB DAI04 (model number 0369632M) is a versatile digital input module designed for industrial control systems. Part of ABB’s comprehensive range of modular automation solutions, the DAI04 serves as a crucial interface for managing digital signals from various field devices like sensors, switches, and relays. This module is engineered to provide robust, high-performance functionality with precise real-time processing of digital inputs. It offers flexibility, ease of installation, and integration into ABB’s extensive control systems, making it an excellent choice for industrial environments that require reliable signal handling and seamless connectivity. The DAI04’s compact design ensures that it fits into most control panel configurations, saving space while delivering optimal performance.
Below are the detailed specifications for the ABB DAI04 module:
| Parameter | Details |
|---|---|
| Model Number | 0369632M |
| Power Supply | 24 V DC |
| Input Voltage Range | 18 V to 30 V DC |
| Number of Inputs | 16 Digital Inputs |
| Input Type | Digital (24 V DC) |
| Display | LED indicators for each input |
| Dimensions | 150 mm x 120 mm x 60 mm (L x W x H) |
| Weight | 0.8 kg |
| Operating Temperature | -10°C to +60°C |
| Operating Humidity | 5% to 95% RH (non-condensing) |
| Certifications | CE, UL, RoHS |
| Mounting Type | DIN Rail Mount |
The ABB DAI04 digital input module is ideal for a wide range of industrial applications that require high-speed, reliable processing of digital inputs. Some of the key applications include:
Industrial Automation: The DAI04 is used to collect signals from various industrial sensors and control devices, enabling the monitoring and control of machinery, production lines, and other automated systems.
Process Control: In industries such as chemicals, pharmaceuticals, and food production, the module is used to interface with field devices like limit switches, emergency stop buttons, and other safety-related components.
Energy Management: The DAI04 is deployed in energy management systems to monitor and control electrical equipment such as breakers, switches, and transformers, ensuring smooth and efficient operations.
Building Automation: This module is integrated into building management systems to control lighting, HVAC, and security systems, helping improve energy efficiency and operational performance.
Safety Systems: In safety-critical applications, such as fire alarm systems or emergency shutdown procedures, the DAI04 processes input signals from safety devices and helps ensure timely responses to hazardous conditions.
The ABB DAI04 offers several advantages that make it a top choice for industrial control systems:
High Input Capacity: With 16 digital inputs, the DAI04 allows for interfacing with multiple sensors and switches, making it ideal for larger control systems that require scalability.
Reliable Signal Processing: The module provides accurate, real-time processing of digital signals, ensuring that control systems respond quickly and correctly to input changes.
Compact Design: The compact size (150 x 120 x 60 mm) of the DAI04 makes it suitable for installations where space is limited, such as control panels and other confined environments.
Energy-Efficient: The module operates with minimal power consumption, helping to reduce operational costs and support sustainable practices in large-scale industrial environments.
Flexible Mounting Options: The DAI04 is designed for easy DIN rail mounting, allowing for quick and straightforward installation and integration into existing systems.
Brand: ABB
Series: DAI (Digital Input Modules)
Here are 5 similar models within the DAI series or related models from ABB, offering comparable functionality:
| Model | Power Supply | Input Voltage Range | Number of Inputs | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| DAI01 | 24 V DC | 18 V to 30 V DC | 16 Digital Inputs | 120 x 120 x 50 | 0.6 |
| DAI02 | 24 V DC | 18 V to 30 V DC | 8 Digital Inputs | 120 x 120 x 50 | 0.5 |
| DAI03 | 24 V DC | 18 V to 30 V DC | 16 Digital Inputs | 120 x 120 x 60 | 0.75 |
| DAI05 | 24 V DC | 18 V to 30 V DC | 8 Digital Inputs | 100 x 100 x 40 | 0.4 |
| DAI06 | 24 V DC | 18 V to 30 V DC | 12 Digital Inputs | 120 x 120 x 50 | 0.6 |
In addition to the DAI04, here are 5 other popular ABB models known for their reliability and performance in industrial automation:
| Model | Power Supply | Processor | I/O Ports | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| ACS880 | 400 V AC | Digital Signal Processor | 16 Digital Inputs, 16 Digital Outputs | 300 x 250 x 150 | 10 |
| PM800 | 24 V DC | ARM-based Processor | 12 Analog Inputs, 12 Analog Outputs | 200 x 150 x 80 | 1.5 |
| M510 | 24 V DC | Microcontroller-based | 8 Digital Inputs, 8 Digital Outputs | 180 x 140 x 60 | 0.8 |
| DCS900 | 24 V DC | ARM-based Processor | 24 Digital Inputs, 24 Digital Outputs | 220 x 180 x 90 | 2.0 |
| S800 | 400 V AC | Embedded Processor | 16 Digital Inputs, 16 Digital Outputs | 250 x 200 x 100 | 2.5 |
Q1: What is the ABB DAI04 module used for?
A1: The ABB DAI04 is a digital input module that is used to interface with digital sensors and switches in industrial control systems, providing reliable real-time signal processing for automated systems.
Q2: How many digital inputs does the DAI04 support?
A2: The DAI04 supports 16 digital inputs, allowing it to connect to a wide variety of devices in industrial environments.
Q3: What is the input voltage range for the DAI04?
A3: The DAI04 operates within an input voltage range of 18 V to 30 V DC, which is suitable for most industrial input devices.
Q4: How is the DAI04 mounted?
A4: The DAI04 is designed for easy DIN rail mounting, simplifying installation in control panels and other industrial environments.
Q5: What power supply does the DAI04 require?
A5: The DAI04 requires a 24 V DC power supply, which is standard for most industrial control systems.
Q6: Does the DAI04 have any certifications?
A6: Yes, the DAI04 is CE, UL, and RoHS certified, ensuring it meets international safety and environmental standards.
Q7: What is the weight of the DAI04 module?
A7: The DAI04 weighs approximately 0.8 kg, making it lightweight and easy to install in a variety of industrial settings.
Q8: Can the DAI04 be used in outdoor environments?
A8: The DAI04 is designed for industrial environments and is suitable for use in a wide range of temperatures (-10°C to +60°C). However, for outdoor use, additional environmental protections may be required.
Q9: What is the maximum operating temperature for the DAI04?
A9: The DAI04 can operate within a temperature range of -10°C to +60°C, which covers typical industrial settings.
Q10: Can the DAI04 be integrated with other ABB products?
A10: Yes, the DAI04 is part of ABB’s modular control systems and is designed to integrate seamlessly with other ABB control and automation products.