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- C40HF-30PB-1
- Cable Assembly for Terminal Board
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- 3 kg
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Product Overview
The Honeywell C40HF-30PB-1 is a 40-pin cable assembly for connecting a terminal board to the corresponding digital I/O interface in a MasterLogic-200 PLC system. It belongs to Honeywell’s Smart Link connection accessories and is intended for applications using connector-type digital I/O modules.
The cable uses a 40-pin to 40-pin connection arrangement and has a specified cable length of 3.0 meters. It provides a grouped connection between the PLC-side I/O connector and the terminal board, avoiding the need to route individual signal conductors separately between these components.
In a typical MasterLogic-200 control cabinet, the terminal board serves as an interface for organizing field signal connections. The C40HF-30PB-1 carries the associated electrical connections between the terminal board and the designated I/O module interface.
The 3-meter cable length allows the terminal board and PLC hardware to be positioned at different locations within the control cabinet. This can be useful when arranging field wiring, maintaining access to terminal connections, or separating I/O interface components within an existing cabinet layout.
The C40HF-30PB-1 is particularly relevant to installations using the TG7-1H40S 40-pin terminal board. When selecting a replacement, engineers should verify the connector pin configuration and the intended terminal board arrangement rather than relying on connector appearance alone.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Honeywell |
| Model | C40HF-30PB-1 |
| Product Series | MasterLogic-200 |
| Product Type | Cable Assembly for Terminal Board |
| Connector Configuration | 40-Pin to 40-Pin |
| Cable Length | 3 meters |
| Compatible Terminal Board | TG7-1H40S |
| Application | Smart Link Digital I/O Connection |
| Shipping Weight | 3 kg |
Product Features
- 40-Pin Connection: Provides a 40-pin interface at both ends for compatible terminal board connections.
- 3-Meter Cable Length: Allows flexible positioning of the terminal board and PLC-side I/O interface.
- Terminal Board Connectivity: Supports the connection arrangement used with compatible Honeywell 40-pin terminal boards.
- MasterLogic-200 Integration: Belongs to the connection accessories used in Honeywell MasterLogic-200 digital I/O systems.
- Preassembled Cable Design: Reduces the need for individual signal conductor termination between the connected components.
- Grouped Signal Connection: Transfers multiple I/O connections through one cable assembly.
- Cabinet Wiring Organization: Helps maintain an organized connection layout between PLC modules and terminal boards.
- Replacement Convenience: Allows an existing cable assembly to be replaced without rebuilding individual signal connections.
Product Working Principle
The C40HF-30PB-1 functions as a passive electrical connection between the MasterLogic-200 digital I/O interface and a compatible terminal board.
The PLC digital I/O module handles the acquisition or generation of discrete signals. These electrical connections are routed through the 40-pin interface and transferred along the cable to the terminal board.
The terminal board provides the corresponding connection points for the external field wiring. Depending on the I/O configuration, these connections may be used for sensor signals, switching commands, and other discrete control circuits.
A simplified connection arrangement is:
MasterLogic-200 Digital I/O Module → 40-Pin Interface → C40HF-30PB-1 Cable → TG7-1H40S Terminal Board → Field Devices
The cable does not perform signal processing, voltage conversion, or switching operations. Its function is to maintain the electrical paths between the connected hardware components.
Because the cable carries multiple signal connections through one connector assembly, the pin arrangement must match the designated I/O module and terminal board configuration. Incorrect connection or pin alignment can interrupt multiple I/O channels simultaneously.
The 3-meter cable provides additional routing flexibility compared with shorter cable variants. However, the cable should be routed carefully to prevent mechanical damage and unnecessary exposure to electrical interference.
Role in Honeywell MasterLogic-200 Control Architecture
Within the MasterLogic-200 architecture, the C40HF-30PB-1 serves as part of the Smart Link connection arrangement for digital I/O modules.
The cable connects the PLC-side 40-pin interface with the terminal board, allowing multiple signal connections to be transferred through a single preassembled cable.
A typical connection arrangement is:
Honeywell MasterLogic-200 PLC → Digital I/O Module → C40HF-30PB-1 → TG7-1H40S Terminal Board → External Field Wiring
| System Component | Function |
|---|---|
| Honeywell MasterLogic-200 PLC | Executes application logic and controls digital I/O operations |
| Honeywell Digital I/O Module | Acquires input signals or generates output signals |
| Honeywell C40HF-30PB-1 | Provides the 40-pin terminal board connection |
| Honeywell TG7-1H40S | Provides a 40-pin terminal strip interface |
| Field Sensors | Supply discrete signals to the PLC input channels |
| Interface Devices | Connect PLC output signals to external control circuits |
| External Control Equipment | Performs the required machine or process operations |
Industrial Applications
The C40HF-30PB-1 is used in industrial control cabinets where connector-based digital I/O modules are connected to terminal boards for field signal distribution.
| Industrial Application | Typical Use |
|---|---|
| Process Automation | Connecting PLC digital I/O modules with field terminal boards |
| Chemical Processing | Organizing discrete control signal connections |
| Power Generation | Supporting digital I/O wiring in control cabinets |
| Water Treatment | Connecting PLC interfaces with sensor and actuator wiring |
| Manufacturing Lines | Routing grouped I/O signals between control components |
| Packaging Machinery | Connecting digital I/O interfaces to machine field wiring |
| Material Handling | Supporting conveyor and equipment signal connections |
| Industrial Utilities | Organizing discrete signal distribution |
| Equipment Monitoring | Connecting field status signals to PLC interfaces |
| Distributed Control Cabinets | Providing a grouped connection between I/O modules and terminal boards |
Installation and Maintenance
- Verify Hardware Compatibility: Confirm that the C40HF-30PB-1 is suitable for the installed MasterLogic-200 I/O module and TG7-1H40S terminal board configuration.
- Inspect the Cable Assembly: Check the cable jacket, connector housings, and contact surfaces for visible damage before installation.
- Verify Connector Configuration: Confirm that both connection points use the designated 40-pin interface.
- Isolate the Equipment: Disconnect the relevant control power and follow the site’s electrical isolation procedures before connecting or removing the cable.
- Identify Connection Points: Locate the designated PLC-side connector and terminal board connection using the system wiring documentation.
- Check Connector Orientation: Align the 40-pin connector correctly with its socket to prevent bent contacts or damaged connector housings.
- Connect Both Ends: Insert the connectors fully and secure them using their designated locking arrangements.
- Plan Cable Routing: Route the 3-meter cable without interfering with other cabinet components or obstructing access to terminal connections.
- Avoid Mechanical Stress: Do not pull, twist, crush, or sharply bend the cable during installation.
- Check Signal Assignments: Verify the connector pin arrangement and corresponding I/O channel assignments before restoring power.
- Test I/O Connections: Restore power according to the commissioning procedure and verify that the connected input and output channels operate correctly.
- Perform Routine Inspection: Inspect connector engagement, cable insulation, contact condition, and routing during scheduled control cabinet maintenance.
If multiple I/O channels become unavailable simultaneously, inspect the cable connectors and pin contacts before troubleshooting individual field devices. Also check the terminal board connection and the corresponding PLC module interface.
Compatible System Components
| Component | Function |
|---|---|
| Honeywell MasterLogic-200 PLC | Main programmable logic controller |
| Honeywell TG7-1H40S | 40-pin Smart Link terminal board |
| Honeywell C40HF-30PB-1 | 3-meter 40-pin terminal board cable assembly |
| Honeywell C40HF-15PB-1 | 1.5-meter terminal board cable assembly |
| Honeywell Digital Input Modules | Acquire discrete field signals |
| Honeywell Digital Output Modules | Generate discrete control signals |
| Industrial Sensors | Provide machine and process status signals |
| Field Terminal Wiring | Connects external devices to the terminal board |
Recommended Related Models
| Model / Product | Product Type | Typical Application |
|---|---|---|
| Honeywell C40HF-15PB-1 | MasterLogic-200 Cable Assembly for Terminal Board | 1.5-meter terminal board connection |
| Honeywell C40HF-20PB-1 | MasterLogic-200 Cable Assembly | 2.0-meter connection cable |
| Honeywell C40HF-10PB-1 | MasterLogic-200 Cable Assembly | 1.0-meter connection cable |
| Honeywell C40HF-05PB-1 | MasterLogic-200 Cable Assembly | 0.5-meter connection cable |
| Honeywell TG7-1H40S | MasterLogic-200 40-Pin Terminal Strip Board | Digital I/O field wiring interface |
| Honeywell R32C-NS5A-40P | MasterLogic-200 40-Point Relay Board | Sink-type digital output interface |
Key Advantages
- 40-pin to 40-pin connection arrangement.
- 3-meter cable length.
- Supports MasterLogic-200 Smart Link configurations.
- Compatible with designated 40-pin terminal board arrangements.
- Transfers multiple I/O connections through one cable.
- Reduces individual signal wiring between components.
- Simplifies terminal board installation and replacement.
- Supports organized PLC cabinet wiring.
Technical FAQs
1. What is the function of the C40HF-30PB-1 in a MasterLogic-200 system?
It connects a compatible 40-pin digital I/O interface with a terminal board, allowing multiple electrical signal connections to be transferred through one cable assembly. It does not perform independent signal processing or switching.
2. Which terminal board is associated with the C40HF-30PB-1?
The Honeywell TG7-1H40S is the 40-pin terminal strip board listed alongside this cable assembly in the MasterLogic-200 documentation. The connector configuration should be checked before replacing an existing cable.
3. What is the difference between C40HF-30PB-1 and C40HF-15PB-1?
Both models are 40-pin to 40-pin cable assemblies for terminal board connections. The C40HF-30PB-1 has a cable length of 3 meters, while the C40HF-15PB-1 has a cable length of 1.5 meters.
4. Can the C40HF-30PB-1 be used with a relay board?
The C40HF-30PB-1 is identified as a cable assembly for terminal board connections in Honeywell’s MasterLogic-200 specifications. Relay board applications should be checked against the corresponding Smart Link wiring documentation to confirm the intended cable and connection arrangement.