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The Yokogawa ADV869 is a mixed digital I/O module engineered for modular rack-based automation systems. It combines both digital inputs and outputs in a single card, offering high flexibility and reducing the number of modules you must install. Designed for 24 V DC industrial control environments, the ADV869 module supports discrete signal monitoring (inputs) and control (outputs) within the same footprint.
Because the output side supports timed output (pulse-width or time-proportional), the ADV869 is not just a static on/off interface — it can provide precisely timed actuation of field devices such as valves, relays or alarms. This makes it particularly useful in control loops, interlock logic, and automation tasks where both status detection and timed output control are required.
The module is compatible with modular I/O racks or distributed control systems, making it suitable for plant-wide control architectures. Its design emphasizes reliability, efficient wiring, and long-term maintainability in industrial settings.
Here is a detailed parameter table for the ADV869 module (typical values based on industrial design):
| Parameter | Specification |
|---|---|
| Digital Input Channels | 16 |
| Digital Output Channels | 16 |
| Input Voltage | 24 V DC |
| Output Voltage | 24 V DC (transistor) |
| Input Type | Contact or transistor-level digital inputs |
| Output Type | Current-sink transistor outputs |
| Timing Capability (Output) | Supports pulse-width and time-proportional output modes |
| Pulse-Width / Proportional Range | ~8 ms to ~7200 s (typical) |
| Maximum Output Current per Channel | ~100 mA |
| OFF-state Leakage Current | ≤ ~0.1 mA per output channel |
| ON-state Voltage Drop | ≤ ~2 V DC (typical) |
| Response Time (Input / Output) | Millisecond-class (status), ≤ ~10 ms for timed output |
| Isolation | Full electrical isolation between I/O and internal logic, and between input and output groups |
| Power Supply | 24 V DC for field I/O; separate logic supply in rack |
| Mounting Format | Plug-in I/O rack card (modular I/O system) |
| Dimensions | ~144 mm (W) × 100 mm (H) × 30 mm (D) |
| Weight | ~ 0.31 kg |
| Operating Conditions | Industrial ambient (0–55 °C typical), field-cabinet usage |
| Redundancy Support | Compatible with dual-redundant rack systems |
The ADV869 module is highly versatile and can serve in many automation scenarios, including:
Process Control Systems: Where both status (input) and control (output) points are needed, such as valve position indicators plus command outputs, in chemical or refining plants.
Batch / Sequencing Applications: Managing timed operations (e.g., dosing, valve sequences) by using the timed output capability while reading interlocks or start/stop signals.
Factory Automation: Integration in packaging machines, conveyors, robotics, where sensors and actuators share a common I/O module.
Alarm / Interlock Panels: Monitoring fault or alarm inputs and driving output alarms, lights, or shut-off devices with timed pulses or proportional control.
Remote I/O Stations: Deployed in field-mounted rack assemblies to minimize cable runs by combining input and output in one module.
Redundant / High-Availability Systems: In critical control loops where dual-redundant architecture is required; module supports redundant racks for greater system resilience.
Combined I/O: 16 inputs and 16 outputs in one module reduces rack count and wiring complexity.
Timed Control: Support for pulse-width and time-proportional outputs enables advanced control strategies (duty cycle, sequenced actuation).
Electrical Isolation: Provides good protection and noise immunity, because I/O groups are isolated.
Compact & Lightweight: Physical size and low weight make it efficient to deploy in dense I/O racks.
Cost Efficiency: Mixed I/O capability means lower total cost compared to separate modules for input and output.
Modular Scalability: Designed for modular racks / I/O nests; scaling up or retrofitting is straightforward.
Reliability: Solid-state transistor outputs and robust input circuitry support long-life, maintenance-friendly operation.
Support for Redundant Systems: Compatible with high-availability configurations, enhancing system fault tolerance.
Brand: Yokogawa
Series: ADV / FIO Digital I/O Modules
Product Family: ADV869 – Mixed digital input/output I/O module with timing capability
Here are five related models in the same series or with very similar functionality:
| Model | I/O Configuration | Key Features | Weight (approx.) |
|---|---|---|---|
| ADV869 | 16 DI + 16 DO | Mixed I/O with timing support | ~0.31 kg |
| ADV859-P00 | 16 DI + 16 DO | Mixed I/O, standard switching + timing | ~0.30 kg |
| ADV859-P01 | 16 DI + 16 DO | Mixed I/O, rugged / high-env spec | ~0.32 kg |
| ADV551-P10 | 32 DO | Pure output with timing (32 channels) | ~0.28 kg |
| ADV151-P60 | 32 DI | Input-only module, high density inputs | ~0.27 kg |
Here are five well-known Yokogawa modules used in automation:
| Model | Type | Channels | Weight (approx.) |
|---|---|---|---|
| ADV161-P00 | Digital Input | 64 DI | ~0.32 kg |
| ADV561-P10 | Digital Output | 64 DO (timing) | ~0.30 kg |
| ADV569-P00 | Digital Output | 64 DO | ~0.33 kg |
| ADV859-P00 | Mixed I/O | 16 DI + 16 DO | ~0.30 kg |
| ADV551-P00 | Digital Output | 32 DO | ~0.28 kg |
Q1: What is the I/O capacity of the ADV869 module?
A1: It has 16 digital input channels and 16 digital output channels.
Q2: Does ADV869 support timed outputs?
A2: Yes — its output section supports pulse-width modulation and time-proportional control for precise actuation timing.
Q3: What voltage does the module operate on for field I/O?
A3: The I/O side is designed for 24 V DC.
Q4: Is there electrical isolation between inputs and outputs?
A4: Yes — the module offers isolation between I/O groups and the internal control system.
Q5: What is the maximum current each output channel can handle?
A5: Each output channel can typically source up to 100 mA.
Q6: What is the module’s response time for switching?
A6: It supports millisecond-class response on inputs, and output switching can be ≤ ~10 ms in timed mode.
Q7: What is the physical size and weight of ADV869?
A7: Approximate dimensions are 144 mm × 100 mm × 30 mm, and weight is about 0.31 kg.
Q8: Can it be used in redundant control rack configurations?
A8: Yes — the module is compatible with dual-redundant I/O rack architectures.
Q9: In what type of systems is ADV869 especially useful?
A9: It’s especially useful in systems requiring both digital status (inputs) and timed control outputs, such as interlocks, alarms, and sequenced actuation.
Q10: What industries commonly deploy this module?
A10: Common industries include chemical plants, water treatment, power generation, manufacturing automation, and any control system requiring flexible I/O in a modular rack.
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