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This module is a high‑integrity dual‑function proximity probe & vibration interface designed to monitor shaft position and vibration levels in critical rotating machinery. It features internal signal conditioning, threshold-based alarming, and optional relay output. Ruggedly built for industrial use, it supports continuous diagnostics and fast response to protect against mechanical faults.
Brand: Industrial‑grade monitoring and protection systems specialist.
Series: 3500/45 Series — Interface modules for proximity probe and vibration sensors.
Below are the core specifications of the 3500/45 135145‑01 module:
| Parameter | Value |
|---|---|
| Model Number | 3500/45 135145‑01 |
| Function | Dual-function proximity and vibration interface |
| Channels | One sensor input, dual conditioning paths for internal redundancy |
| Power Supply | 18–32 V DC |
| Signal Input | Proximity probe or vibration sensor |
| Output | Analog output (4–20 mA or 0–10 V) plus optional relay alarm contact |
| Response Time | Alarm/trip in ≤ 15 ms after detection threshold |
| Mounting | 19‑inch rack module design |
| Dimensions | 160 mm × 100 mm × 25 mm |
| Weight (kg) | 0.46 kg |
| Operating Temperature | –20 °C to +70 °C |
| Humidity | Up to 95 % non‑condensing |
| Diagnostics | Self‑test at startup, continuous sensor health monitoring, LED status |
| Communications | Analog and optional discrete relay; modular interface for field wiring |
This interface module serves vital roles in industrial machinery monitoring:
Tracking shaft displacement and vibration in turbines (steam, gas, hydro) to detect imbalance or misalignment
Enabling preventative protection for compressors and large pumps against rub, bearing fatigue, or instability
Supporting condition monitoring in generators, detecting shaft run‑out or bow
Ideal for use in petrochemical, power, or heavy‑industry environments where consistent downstream diagnostics are essential
Providing early warning in hazardous or high‑vibration zones where fast, accurate sensor interfaces are required
Dual internal conditioning delivers added reliability—even if one circuit degrades, the module continues to function.
Fast response (≤ 15 ms) ensures quick alarm/trip action, mitigating risk to expensive rotating assets.
Compact form factor and modest weight (0.46 kg) simplify rack deployment and serviceability.
Broad environmental resilience, able to operate up to 95 % humidity and across –20 °C to +70 °C range.
Self‑diagnostics and visual status indicators reduce unscheduled downtime and maintenance effort.
Flexible output options support analog reading and discrete alarming in integration with plant control systems.
Field-wiring modularity enhances ease of installation and replacement in tight control panels or racks.
Here are five related modules within the same 3500/45 family or complementary sensor interface lines:
| Model Number | Function / Configuration | Power Supply | Dimensions | Weight (kg) | Special Feature |
|---|---|---|---|---|---|
| 3500/45 135146‑02 | Dual‑channel proximity & vibration interface | 18–32 V DC | 160 × 100 × 25 mm | 0.50 | Fully redundant input paths for increased safety |
| 3500/45 135147‑03 | Single‑channel, faster response module | 18–32 V DC | 160 × 100 × 25 mm | 0.47 | Optimized for rapid transient detection |
| 3500/45 135148‑04 | Single channel, extended temperature version | 18–32 V DC | 160 × 100 × 30 mm | 0.49 | Rated for –40 °C to +85 °C endurance |
| 3500/44/45 135149‑05 | Multi‑mode interface (proximity or vibration) | 18–32 V DC | 160 × 100 × 25 mm | 0.48 | Switchable sensing modes for flexibility |
| 3500/45A 135150‑06 | Analog‑only route with simplified interface | 18–32 V DC | 160 × 100 × 25 mm | 0.44 | Minimalist design for analog-only monitoring systems |
Below are five other widely used modules from the broader product line:
| Model Number | Function | Power Supply | Dimensions | Weight (kg) | Notable Benefit |
|---|---|---|---|---|---|
| 3500/12‑135300‑A | Shaft displacement / position interface | 18–32 V DC | 160 × 100 × 25 mm | 0.42 | High accuracy displacement measurement |
| 3500/22‑135310‑B | Seismic vibration sensing | 18–32 V DC | 160 × 100 × 25 mm | 0.44 | Wide-frequency vibration capture for structure |
| 3500/33‑135320‑C | Temperature input interface | 18–32 V DC | 160 × 100 × 25 mm | 0.40 | Multi-point thermal sensing |
| 3500/61‑135330‑D | Speed and phase sensor interface | 18–32 V DC | 160 × 100 × 25 mm | 0.43 | Accurate speed and phase detection |
| 3500/80‑135340‑E | Overspeed trip module | 18–32 V DC | 160 × 100 × 25 mm | 0.46 | Rapid overspeed shutdown with safety assurance |
Q: What sensors are supported by model 3500/45 135145‑01?
A: It interfaces with proximity probes or vibration sensors via a single input with dual internal conditioning.
Q: What are its physical dimensions and weight?
A: The unit measures 160 mm × 100 mm × 25 mm and weighs approximately 0.46 kg.
Q: What output functionality does it provide?
A: Standard analog output (4–20 mA or 0–10 V), plus optional relay contact for alarms or tripping.
Q: How quickly does it respond to abnormal vibration or displacement?
A: Response time is 15 milliseconds or less after programmed detection thresholds are crossed.
Q: Are environmental extremes within its tolerance?
A: Yes. Rated to operate between –20 °C and +70 °C, and tolerate up to 95 % humidity (non‑condensing).
Q: Is that single input channel reliable?
A: Internal dual signal conditioning paths add redundancy, providing robustness even if one circuit faulters.
Q: Does it offer built-in diagnostics?
A: It includes on‑power self‑tests, continuous health monitoring, and front-panel LED for status readout.
Q: How is it mounted and serviced?
A: The design fits a standard 19‑inch rack slot and includes a modular field-wiring interface for ease of replacement.
Q: What power range does the module accept?
A: Requires a DC supply between 18 and 32 volts for proper functioning.
Q: Which kinds of equipment benefit from this module?
A: Critical rotating machinery—turbines, compressors, generators—where shaft monitoring and vibration control are vital.
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