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| Parameter | Specification |
|---|---|
| Model | SAI143‑S33 |
| Type | Analog Input Module |
| System | ProSafe‑RS Safety Instrumented System (Safety I/O) |
| Number of Channels | 16 isolated input channels |
| Input Signal Range (Rated) | 4‑20 mA |
| Permissible Input Range | 0‑25 mA |
| Input Impedance | ~ 250 Ω + voltage drop (max ~0.45 V) when powered |
| Input Impedance (Power‑OFF) | ≥ 500 kΩ |
| Accuracy | ±16 µA (for input range 1 to 23 mA) |
| Data Update / Refresh Time | ~ 40 ms |
| Transmitter Power Supply (2‑wire mode) | 16.15 V to 26.4 V permissible, supporting up to ~25 mA per channel |
| Isolation / Withstanding Voltage | 1.5 kV AC between input and system (module isolation) |
| Power Consumption | ~ 320 mA @ 5 V supply; ~ 550 mA @ 24 V supply |
| Environmental Temperature Range | ‑20 °C to +70 °C |
| Humidity | 5% to 95% RH, non‑condensing |
| External Connection Options | Pressure clamp terminal, MIL cable, dedicated signal cable |
| Additional Features | Individual 2‑wire / 4‑wire channel setting via pins; style code S3 compliance; ISA G3 environmental standard; high‑density installation support |
| Dimensions | Approximate (module form factor) – (not always fully specified in all sources but consistent sizes similar to other ProSafe‐RS analog input modules) |
| Weight | ~ 0.34 kg (when using pressure clamp terminal block or MIL cable) |
The SAI143‑S33 is a standard analog input module (no HART in “S” type), meant for the ProSafe‑RS safety I/O system. It handles 16 channels of current inputs (4‑20 mA) with module‑level isolation. Its design emphasizes stability, accuracy, and environmental tolerance. It is used to gather analog process signals (pressure, temperature, flow etc.) and feed them into safety logic and control modules. The “S33” style indicates certain environmental and performance standards: style code S3 or later typically includes compliance with ISA G3 environmental conditions, supports individual channel wiring flexibility, has specific power‑off behavior (high input impedance), etc.
The SAI143‑S33 finds its place in industrial applications where analog signals must be reliably monitored in safety or critical control loops. Typical use‑cases:
Process safety systems (SIS) in chemical, petrochemical, oil & gas plants
Fire & gas detection and interlock systems
Power generation plants (steam, turbines, boilers) monitoring temperature, pressure, flow, level
Refining operations where analog sensors feed into safety shutdown logic
Large scale manufacturing / process plants with safety nodes / safety control units that must aggregate many analog inputs
Environments subject to wide temperature and humidity variation; possibly corrosive atmospheres or high EMI, where module isolation and environmental robustness are critical
Here are the main strengths of the SAI143‑S33:
High Precision: ±16 µA accuracy over the key operating range (1‑23 mA) ensures tight measurement tolerances.
High Input Impedance When Off: ≥ 500 kΩ when unpowered — reduces loading on sensor loops in fault/off conditions.
Flexibility in Wiring: Each channel can be set to 2‑wire or 4‑wire, enabling compatibility with many field devices.
Isolation: Module isolation to 1.5 kV AC between inputs and the safety/control system protects from ground loops, noise, and electrical interference.
Environmental Robustness: Operates from ‑20 °C to +70 °C; wide humidity range; compliant with ISA G3 environmental standards.
Dense Channel Count: 16 channels per module saves rack / cabinet space.
Efficient Power Supply: Integrated transmitter power supply (in 2‑wire mode) allowing the module to provide power to sensors when needed.
Reliable & Standardized: Uses a well‑understood, proven series in safety instrumentation; reduces variation, simplifies maintenance.
Brand: Yokogawa
Series / Product Line: ProSafe‑RS Safety Instrumented System, particularly the SAI143 family of analog input modules. The “S” in S33 indicates “Standard” (i.e. no HART), “33” style code for environmental / performance standard.
Here are 5 models from the same series or very closely related, to compare or consider:
| Model | Key Differences / Function | Channels | Input Range | Weight (kg) |
|---|---|---|---|---|
| SAI143‑H33 | HART‑capable version (adds HART communication support) | 16 | 4‑20 mA (allowed up to 0‑25 mA) | ~ 0.34 kg |
| SAI143‑S53 | “S” type with additional safety / ESD / environmental enhancements; similar channel count, possibly different style code for higher temp or installation density | 16 | 4‑20 mA | ~ 0.35 kg |
| SAI143‑H63 | More robust / higher environmental spec, HART support, perhaps different terminal / wiring options | 16 | 4‑20 mA | ~ 0.34‑0.39 kg |
| AAI143‑S50 | Another analog input module with “AAI” series (slightly different module type, possibly different isolation or mounting); still within Yokogawa safety I/O family | 16 | 4‑20 mA | ~ 0.35‑0.40 kg |
| SAI143‑H53 | HART version with simpler or different environmental spec; mid‑range between “S” type and “H63” | 16 | 4‑20 mA | ~ 0.34 kg |
Here are 5 other well‑known / commonly used modules from Yokogawa that users often consider, from related series or analog / safety I/O:
| Model | Purpose / Highlights | Channels / Type | Signal Type / Range | Weight (kg) |
|---|---|---|---|---|
| SAI533‑H33 | Analog Output Module (“AO”) used to drive actuators etc.; with HART support in some versions | 8 outputs | 4‑20 mA outputs | ~ 0.34 kg |
| SAI143‑S63 | Analog input standard type, similar to S33 but higher environmental / density specification | 16 | 4‑20 mA | ~ 0.34‑0.39 kg |
| AAI143‑H50 | Analog input module (AAI series) HART capable; useful when mixing module types or for specific mounting / wiring constraints | 16 | 4‑20 mA | ~ 0.35 kg |
| SAV144‑S63 | Analog voltage input module (1‑10 V), for when sensors produce voltage rather than current | 16 channels | 1‑10 V input type | ~ 0.36 kg |
| SDV144‑S63 | Digital input module (Sequence of Events, etc.) often used in safety + control nodes in the same rack / system | 16 digital input channels | Digital signals | ~ 0.35 kg |
Here are ten likely questions users might have about the SAI143‑S33, with answers:
Q1: Does the SAI143‑S33 support HART communication?
A1: No. The S33 variant is the “Standard” type without HART. If HART is needed, one would choose an “H” variant.
Q2: What is the input signal range and what happens if the signal goes slightly above or below?
A2: Rated input is 4‑20 mA. The module allows up to 0‑25 mA in permissible input range. However, signals outside rated range may increase measurement error or risk of overstress; design must ensure sensor loops stay within permissible limits.
Q3: How accurate is the module, and over what range?
A3: Accuracy is ±16 µA for input levels from 1 mA to 23 mA. Outside those operating margins, error may increase.
Q4: What is the behaviour when module is unpowered (Power‑OFF)?
A4: The input impedance in power‑off state is very high (≥ 500 kΩ), so sensor loops are minimally loaded.
Q5: Can every channel be configured as 2‑wire or 4‑wire individually?
A5: Yes. Each channel has setting pins that let you choose between 2‑wire or 4‑wire input mode per channel.
Q6: How fast does the module update its readings?
A6: About every 40 milliseconds.
Q7: What are the operating environmental limits (temperature / humidity)?
A7: −20 °C to +70 °C; relative humidity 5% to 95% non‑condensing.
Q8: How much power does the module use?
A8: Approximately 320 mA at 5 V, or ~550 mA at 24 V. Power supply design must account for this.
Q9: What are the weight and size considerations?
A9: Weight is about 0.34 kg when using typical connection methods (pressure clamp terminal block or MIL cable). Dimensions are similar to other ProSafe‑RS analog input modules (these often occupy a standard width and depth suitable for safety node racks), so check your rack slot clearance to ensure fit.
Q10: Can this module be used in redundant safety architectures?
A10: Yes. Yokogawa’s ProSafe‑RS system supports redundant safety node/control architectures. The SAI143 family modules are designed to be compatible with such safety systems. Users should follow proper redundancy wiring, module style code & temperature / channel load guidelines specified in the module manual.
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