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The ABB PFCL 201CE 3BSX802939-108 is a Pressductor PillowBlock Load Cell for measuring mechanical force at roll and machine support points. Its pillow-block configuration allows the sensing element to be integrated directly into machinery where the applied load is transferred through a bearing or roll support arrangement.
This type of load cell is particularly useful in rolling mills, web-processing equipment, and other continuous production lines where force measurement must be taken directly from a mechanically loaded structure. The measured force can be used by associated measurement electronics, Millmate equipment, PLCs, or process controllers.
The PFCL 201CE is suited to installations where the mechanical mounting arrangement is part of the measurement system. Proper load transfer and alignment are therefore important to achieving consistent force feedback.
| Parameter | Specification |
|---|---|
| Product Type | Pressductor PillowBlock Load Cell |
| Model | PFCL 201CE |
| ABB Part Number | 3BSX802939-108 |
| Measurement Function | Mechanical force measurement |
| Construction | PillowBlock load cell |
| Application | Roll force and industrial process force measurement |
| Dimensions | 450 × 110 × 124.6 mm |
| Weight | 10 kg |
The PFCL 201CE measures force through the mechanical load transferred into its Pressductor sensing structure. When a roll, bearing support, or machine component applies force to the PillowBlock assembly, the internal sensing element responds to the resulting mechanical stress.
The sensing response is converted into an electrical measurement signal proportional to the applied force. Associated measurement electronics then process the signal for force indication, monitoring, or control.
A typical signal path is:
Roll / Mechanical Load → PFCL 201CE → Measurement Electronics → Millmate / PLC → Process Control
The mechanical load path is critical. The load cell should be installed so that the intended force reaches the sensing element without additional mechanical constraints. Side loads, misalignment, friction, or incorrect mounting can introduce errors into the measured force.
The PFCL 201CE acts as the mechanical sensing point in a force-measurement system. It captures force directly at a machine support location and converts that mechanical load into feedback for the associated measurement and control equipment.
| System Element | Function |
|---|---|
| PFCL 201CE Load Cell | Detects mechanical force at the PillowBlock support |
| Roll / Bearing Assembly | Transfers process force into the load cell |
| Measurement Electronics | Conditions and processes the load-cell signal |
| Millmate Measurement System | Provides force measurement and process monitoring |
| PLC / Process Controller | Uses force feedback for control and supervision |
| Operator Interface | Displays force values and diagnostic information |
For rolling and web-processing machinery, the force feedback can be combined with speed, tension, position, and other process signals to maintain the required operating conditions.
| Application | Typical Use |
|---|---|
| Rolling Mills | Measurement of roll and support forces |
| Steel Processing | Monitoring mechanical forces during rolling |
| Aluminum Rolling | Force feedback for continuous material processing |
| Paper Machines | Monitoring forces around rolls and machine supports |
| Web Processing | Measurement of forces affecting continuous material handling |
| Film and Foil Lines | Roll force monitoring during production |
| Slitting and Winding Equipment | Force feedback at mechanically loaded roll positions |
When an unexpected force value appears, inspect the mechanical system before replacing the load cell. Bearing friction, roll misalignment, mechanical binding, or an incorrect load path can produce abnormal readings even when the sensor and electronics are functioning correctly.
| Component | Function |
|---|---|
| Roll / Bearing Assembly | Provides the mechanical load transferred to the PillowBlock |
| Millmate Measurement Electronics | Processes the load-cell signal |
| Signal Cabling | Carries the measurement signal |
| PLC / Process Controller | Uses force feedback for control and monitoring |
| Operator Interface | Displays force measurements and alarms |
| Rolling Mill Control System | Integrates force feedback into the overall process |
| Model / Product Family | Product Type | Typical Application |
|---|---|---|
| ABB PFCL Series | Pressductor Load Cell | Industrial force measurement |
| ABB PFTL Series | Pressductor PillowBlock Load Cell | Roll force and web tension measurement |
| ABB PFVL Series | Millmate Rectangular Load Cell | Industrial process force measurement |
| ABB PFBL Series | Millmate Load Cell | Heavy-duty force measurement |
| ABB Millmate Measurement Systems | Measurement System | Force measurement and process control |
The PFCL 201CE is a Pressductor PillowBlock Load Cell used to measure mechanical force at roll or machine support points. It is suitable for rolling and other continuous-process applications.
The mounting structure determines how process force reaches the sensing element. Incorrect alignment, side loading, bearing friction, or mechanical interference can introduce additional forces and affect the measurement.
It can be installed at mechanically loaded roll or support positions where direct force feedback is required. The resulting signal can be processed by the measurement system and used by the rolling-mill control architecture.
Start with the mechanical load path, roll alignment, bearing condition, mounting hardware, and possible side loading. Then check the signal wiring, measurement electronics, and zero value.