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The ADV157 is a high‑density digital input module designed to interface an industrial control or distributed control system (DCS) with many discrete field‑device signals. Belonging to the Yokogawa field I/O module family, it supports 24 V DC discrete ON/OFF input signals from sensors, switches and contact devices, and delivers them reliably into the control logic.
Typically used in field I/O racks, remote I/O nodes or control cabinets, the ADV157 offers a compact footprint, robust isolation, and compatibility with standard 24 V discrete wiring. The module is intended for installations needing many digital input channels, high reliability and simplified wiring.
| Parameter | Description |
|---|---|
| Model | ADV157 |
| Series | Digital Input Module Series (Yokogawa) |
| Brand | Yokogawa |
| Number of Input Channels | 32 channels |
| Rated Input Voltage | 24 V DC (sink/source compatible) |
| Input ON Voltage Range | 18.0 V to 26.4 V DC |
| Input OFF Voltage | ≤ 5.0 V DC |
| Maximum Allowable Input Voltage | 30.0 V DC |
| Input Current per Channel | Approx. 4.1 mA ±20% (at rated input) |
| Input Response Time (status) | ≤ 8 ms |
| Minimum ON Detection Time | ≥ 20 ms (push‑button edge detection mode) |
| Maximum ON/OFF Cycle (push‑button) | Approx. 25 Hz |
| Withstanding Voltage / Isolation | 2 kV AC between input signal ↔ system; 500 V AC between every 16‑channel common ↔ system (1 minute) |
| Maximum Current Consumption | Approx. 350 mA at 5 V DC (typical) |
| External Connection | Pressure‑clamp terminal; dedicated cable or MIL connector wiring supported |
| Operating Temperature Range | Typically 0 °C to +50 °C (standard variant) |
| Storage Temperature Range | –40 °C to +85 °C |
| Humidity | 5 % to 95 % RH (non‑condensing) |
| Dimensions (L × W × H) | Approx. 10.6 cm × 13.0 cm × 3.2 cm |
| Weight | Approx. 0.30 kg |
| Special Features | 32‑channel high‑density digital input; option for push‑button edge detection; strong isolation; compact design |
The ADV157 module is used in field I/O racks for DCS systems to capture discrete inputs from field devices such as limit switches, float sensors, proximity contacts, push‑buttons and relay outputs.
It is ideal for manufacturing automation environments where machine status, operator panel buttons, conveyor run/stop signals or safety interlocks need to be captured and processed by the control system.
In process industries (such as petrochemical, oil & gas, power generation, water/wastewater treatment) the module enables high‑density discrete input acquisition, reliable signal capture in noisy environments and simplified wiring in tight panel spaces.
The module also finds use in retrofits or expansions of control systems where many additional input points must be added but space, wiring cost and downtime must be minimized.
It is applicable in control architectures where standardized 24 V DC discrete inputs are used, requiring modules offering high channel count, robust isolation and compatibility with existing wiring practices.
High channel density: With 32 discrete inputs in one module, the ADV157 reduces the number of modules needed and helps conserve panel space and wiring cost.
Reliable and fast response: With response time of ≤ 8 ms and support for push‑button edge detection (≥ 20 ms ON time, up to ~25 Hz), the module can handle fast digital events and operator inputs.
Robust isolation and signal integrity: Isolation ratings of 2 kV AC input ↔ system and 500 V AC among channel commons help maintain signal integrity in electrically noisy and harsh industrial environments.
Standard discrete input interface: Accepts 24 V DC ON/OFF signals widely used in industrial automation, making field‑device wiring easier and reducing signal conversion needs.
Compact and lightweight: At approx. 0.30 kg and modest dimensions, the module is easy to install, replace or retrofit.
Wiring flexibility: Pressure‑clamp terminals and supported cable or connector options simplify field wiring and maintenance.
Scalable for different installations: Suitable for new installations or expansions where many discrete inputs are required but wiring cost and space are constrained.
Part of a proven modular I/O platform: The module integrates into Yokogawa’s modular field I/O architecture, offering long service life and system compatibility.
Brand: Yokogawa
Series: Digital Input Module Series (within Yokogawa field I/O modules)
Category: 24 V DC isolated digital input modules, 32‑channel type
Positioning: The ADV157 sits alongside other modules in the field I/O series designed to handle discrete input signals to distributed control systems. It offers a straightforward, high‑density discrete input capability optimized for 24 V field wiring.
Here are five additional models within the same family or closely related that you might consider:
| Model | Description / Notes | Key Parameters |
|---|---|---|
| ADV151‑P00 | 32‑channel digital input (24 V DC) standard type | 32 ch, ≤8 ms response, ~0.30 kg |
| ADV151‑P03 | 32‑channel digital input with push‑button/edge detection support | 32 ch, ~25 Hz cycle support, ~0.30 kg |
| ADV161‑P50 | 64‑channel digital input (higher channel count) | 64 ch, 24 V DC, ~0.45 kg |
| ADV159 | Digital input module variant (discrete input) | 32 ch, 24 V DC, isolated, ~0.30 kg |
| ADV151‑P50 | 32‑channel digital input module with enhanced wiring/adapter options | 32 ch, 24 V DC, wiring interface flex |
Here are five widely‑used modules from the same brand but covering different I/O types:
| Model | Type / Channels | Main Parameters |
|---|---|---|
| ADV551‑P50 | 32‑channel Digital Output Module | 24 V DC outputs, isolated, ~0.35 kg |
| ADV551‑P63 | 32‑channel Digital Output Module, rugged‑temp | 24 V DC outputs, –20 °C to +70 °C, ~0.35 kg |
| AAI543‑H10 | 8‑channel Analog Input Module | 4–20 mA / 1–5 V input, isolated, ~0.40 kg |
| ADR541 | 16‑channel Relay Output Module | AC/DC relay outputs, isolated, ~0.55 kg |
| ADV161‑P50 | 64‑channel Digital Input Module | 24 V DC input, 64 channels, ~0.45 kg |
Q1: How many input channels does the ADV157 provide?
A1: It provides 32 discrete digital input channels in one module.
Q2: What input voltage does each channel use?
A2: The module is designed for 24 V DC input signals. The ON range is between 18.0 V and 26.4 V and the OFF voltage is 5.0 V or less.
Q3: What is the typical response time for an input signal?
A3: For status‑type inputs the response time is ≤ 8 ms.
Q4: Does the module support push‑button or edge detection mode?
A4: Yes — the module supports push‑button edge detection with minimum ON time of ~20 ms and a maximum ON/OFF cycle rate of ~25 Hz.
Q5: What are the physical size and weight of the module?
A5: The approximate dimensions are 10.6 cm × 13.0 cm × 3.2 cm and the weight is roughly 0.30 kg.
Q6: What isolation protection does the module offer?
A6: It features 2 kV AC isolation between input signal and system, and 500 V AC between each group of 16 channels’ common and system (for one minute) — offering strong immunity to electrical noise.
Q7: Can this module be used in redundant I/O architectures?
A7: Yes — it is compatible with field I/O rack systems that support redundant module configurations and dual I/O paths for higher availability.
Q8: What wiring connection options are available?
A8: Field wiring supports pressure‑clamp terminal blocks, dedicated cable or MIL connector wiring — providing installation flexibility.
Q9: In which industries or environments is the ADV157 suitable?
A9: It is widely used in process automation (oil & gas, petrochemical), power generation, utilities (water/wastewater), manufacturing automation, and any application requiring many discrete inputs captured reliably in a compact form.
Q10: If I need higher channel density or additional capabilities (such as more channels or event capture), what should I consider?
A10: For higher density you may consider the ADV161 series (64‑channel modules). For additional functions like Sequence‑of‑Events capture or special environmental ratings, look at variants within the family or newer field‑I/O modules tailored to those needs.
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