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Allen-Bradley 20G1ANE192AA0NNNNN PowerFlex 755 AC Drive

1. Product Overview

The Allen-Bradley 20G1ANE192AA0NNNNN is a high-power industrial AC variable frequency drive belonging to the PowerFlex 755 series.

It is designed for large three-phase motor applications where high output current, adjustable motor speed, controlled acceleration and deceleration, industrial networking, and flexible motor-control functions are required.

This model is rated for the 600 VAC class and provides a substantial 192 A output-current rating. It is rated for approximately 200 HP under normal-duty operation and 150 HP under heavy-duty operation.

The drive uses a Frame 7 air-cooled construction, placing it in a larger physical and electrical class than the Frame 6 models commonly used for lower-current PowerFlex 755 applications.

The model is configured with an EMC filter, CM jumper removed, and internal dynamic-braking transistor. It also has embedded EtherNet/IP, an AC input with precharge, no external DC terminals, an open-type enclosure arrangement, and a blank/no-HIM configuration.

This combination makes the drive particularly suitable for large industrial machinery where motor control needs to be integrated into a broader automation system.

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2. Brand and Product Series

Item	Specification
Brand	Allen-Bradley
Product Family	PowerFlex
Product Series	PowerFlex 755
Bulletin / Family Code	20G
Product Type	AC Variable Frequency Drive
Drive Construction	Air Cooled
Input Type	AC Input with Precharge
Input Voltage Class	600 VAC
Input Phase	Three Phase
Rated Output Current	192 A
Normal-Duty Rating	200 HP
Heavy-Duty Rating	150 HP
Frame Size	Frame 7
Dynamic Braking	Internal DB Transistor
Filtering	EMC Filter
CM Configuration	CM Jumper Removed
Communication	Embedded EtherNet/IP
HIM Configuration	Blank / No HIM
Enclosure	Open Type
Protection Class	IP20/IP00 class
Approx. Dimensions	Frame 7 class; verify exact enclosure arrangement before installation
Approx. Weight	Approximately 14.5 kg for the drive unit listing; verify actual shipping/configuration weight

The PowerFlex 755 series is intended for applications that require more flexibility than a basic variable-speed drive.

It is particularly appropriate for larger industrial motors and machines where drive control, network communication, feedback, braking, diagnostics, and integration with a plant automation system are important.

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3. Complete Model Number

The complete model number is:

20G1ANE192AA0NNNNN

The catalog number identifies the particular electrical and mechanical configuration of the drive.

Model Code Section	General Identification
20G	PowerFlex 755 family
1	Drive configuration identifier
A	600 VAC class
N	Standard configuration
E192	192 A current class
AA	Filtered / CM jumper removed / internal DB configuration
0	Configuration identifier
NNNNN	Additional option/configuration positions

The E192 portion is particularly important because it identifies the 192 A current class.

The AA configuration also matters. This model includes the internal dynamic-braking transistor and uses the filtered configuration with the CM jumper removed.

For replacement work, the complete catalog number should always be compared rather than selecting a replacement based only on voltage, horsepower, or current.

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4. Main Technical Parameters

Parameter	Specification
Model	20G1ANE192AA0NNNNN
Brand	Allen-Bradley
Series	PowerFlex 755
Product Type	AC Variable Frequency Drive
Input Voltage Class	600 VAC
Input Phase	Three Phase
Rated Output Current	192 A
Normal-Duty Rating	200 HP
Heavy-Duty Rating	150 HP
Normal-Duty Power Class	Approximately 150 kW
Heavy-Duty Power Class	Approximately 112 kW
Frame	Frame 7
Cooling	Forced Air / Air Cooled
Input Type	AC Input with Precharge
External DC Terminals	No
Dynamic Braking	Internal DB Transistor
EMC Filter	Yes
CM Jumper	Removed
Communication	Embedded EtherNet/IP
HIM	Blank / No HIM
Enclosure Type	Open Type
Protection	IP20/IP00 class
Approx. Height	Frame 7 configuration; confirm exact mechanical drawing
Approx. Width	Frame 7 configuration; confirm exact mechanical drawing
Approx. Depth	Frame 7 configuration; confirm exact mechanical drawing
Approx. Weight	Approx. 14.5 kg listed for the drive unit; verify actual configuration
Installation	Electrical cabinet / industrial enclosure

The 192 A current rating is the most important electrical characteristic of this model.

It provides a significantly higher current capacity than 144 A Frame 6 versions and moves the drive into the larger Frame 7 mechanical class.

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5. Electrical Rating

The 20G1ANE192AA0NNNNN is designed for a 600 VAC three-phase industrial power system.

Its 192 A current rating allows it to control substantially larger motors than the smaller PowerFlex 755 configurations.

The normal-duty rating is approximately 200 HP, while the heavy-duty rating is approximately 150 HP.

Electrical Parameter	Rating
Input Voltage Class	600 VAC
Input Phase	3 Phase
Rated Output Current	192 A
Normal-Duty Horsepower	200 HP
Heavy-Duty Horsepower	150 HP
Normal-Duty Power	Approx. 150 kW
Heavy-Duty Power	Approx. 112 kW
DC Bus Voltage Class	Up to approximately 810 VDC
Input Configuration	AC with Precharge
External DC Terminals	None

The 200 HP normal-duty rating makes this model suitable for large industrial motors.

For heavy-duty applications, the lower 150 HP rating should be observed because the motor and drive may experience higher overload and torque demands.

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6. Normal-Duty and Heavy-Duty Operation

The difference between normal-duty and heavy-duty ratings is important when applying the drive.

Normal-duty applications generally have moderate overload requirements.

Heavy-duty applications typically involve higher starting torque, more demanding acceleration, greater cyclic loading, or more substantial overload requirements.

Duty Category	Approx. Current / Rating	Motor Rating
Normal Duty	192 A	200 HP
Heavy Duty	150 HP class	150 HP

The correct rating should be selected according to the motor nameplate current and the actual mechanical load.

A 200 HP motor may be appropriate for a normal-duty application, but the same drive should not automatically be considered a 200 HP solution for a severe heavy-duty application.

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7. Dynamic-Braking Configuration

The 20G1ANE192AA0NNNNN includes an internal dynamic-braking transistor.

This is an important feature for applications where a large motor and mechanical load must be decelerated in a controlled manner.

During motor deceleration, energy can be returned to the drive’s DC bus.

If the connected machine has substantial inertia, this regenerated energy can raise the DC-bus voltage.

A dynamic-braking system provides a method of controlling and dissipating this energy through a suitable braking resistor.

The internal transistor provides the switching element required for such a braking arrangement.

Braking Parameter	Specification
Dynamic Braking	Supported
Internal DB Transistor	Yes
Braking Resistor	External component
Main Purpose	Dissipation of regenerative energy
Typical Application	High-inertia loads
Important Design Factor	Braking resistor size and thermal duty

The presence of the internal transistor does not mean that every braking component is built into the drive.

The external braking resistor must be selected according to the actual load inertia, stopping time, braking frequency, and energy requirements.

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8. EMC Filter Configuration

The model includes an EMC filter.

This configuration is useful in industrial environments where electrical noise and electromagnetic compatibility must be considered.

Variable frequency drives generate high-frequency switching components as part of their normal operation.

Proper filtering, grounding, cable routing, and cabinet construction can help control electrical interference.

The filter should be considered together with the complete installation rather than as an independent solution to all EMC problems.

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9. CM Jumper Removed

The CM jumper is removed in this configuration.

This is a significant distinction between the AA version and other PowerFlex 755 configurations.

The common-mode configuration affects the relationship between the drive’s internal filtering and the grounding system.

For replacement applications, the same configuration should generally be maintained unless the electrical system has been reviewed and the configuration is intentionally changed.

This is one reason why the complete catalog number should be checked when selecting a replacement.

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10. Embedded EtherNet/IP

The drive includes embedded EtherNet/IP functionality.

This allows the drive to be incorporated into an industrial network and communicate with automation equipment.

Possible applications include:

• PLC control
• Centralized speed reference
• Drive status monitoring
• Fault monitoring
• Parameter management
• Production-line coordination
• Remote diagnostics
• Motor operating-status monitoring

In a large industrial installation, multiple drives can be integrated into a common automation architecture.

This can reduce the amount of traditional point-to-point wiring and make centralized drive management easier.

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11. Blank / No HIM Configuration

The model is configured without a standard Human Interface Module.

This is commonly suitable for installations where the drive is controlled through a PLC, network, remote operator station, or other external control architecture.

Interface Characteristic	Configuration
Standard HIM	Not included
Local Drive Display	Blank / No HIM
Network Communication	Embedded EtherNet/IP
Remote Control	Supported through appropriate control architecture
PLC Integration	Suitable
Cabinet Operator Interface	External option

A no-HIM configuration can make sense when local adjustment of the drive is not part of the machine operator’s normal workflow.

Maintenance personnel should nevertheless have an appropriate method for commissioning, parameter access, diagnostics, and troubleshooting.

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12. Frame 7 Construction

The 192 A rating places this drive in the Frame 7 mechanical category.

Frame 7 provides a larger physical platform for high-current applications.

The larger frame is associated with the higher current and power capacity of the drive.

Mechanical Parameter	Specification
Model	20G1ANE192AA0NNNNN
Frame	Frame 7
Cooling	Forced Air
Installation	Cabinet / Open Type
Enclosure	Open Type
Protection	IP20/IP00 class
Approx. Weight	Approx. 14.5 kg listed for drive unit; verify final configuration
Dimensions	Frame 7; exact dimensions should be verified against the installation drawing

Because Frame 7 equipment can be supplied as part of different configurations, the final cabinet dimensions should be checked against the exact mechanical arrangement before installation.

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13. Product Introduction

The 20G1ANE192AA0NNNNN is designed for large industrial motor-control systems.

Unlike a simple fixed-speed starter, the drive can vary motor speed and provide controlled acceleration and deceleration.

This can be useful when a production machine operates at different speeds according to process conditions.

For large motors, controlled starting can also reduce mechanical shock and provide more controlled operation of the connected machinery.

The PowerFlex 755 platform also allows the drive to participate in a broader automation architecture.

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14. Large Pump Applications

Large industrial pumps are a natural application for a high-current variable frequency drive.

Pump systems may need to operate at different flow rates depending on production requirements.

With variable-speed control, motor speed can be adjusted rather than keeping the motor permanently at full speed.

Potential applications include:

• Process-water pumps
• Industrial circulation pumps
• Cooling-water pumps
• Transfer pumps
• Water-treatment systems
• Industrial fluid systems
• Large HVAC pumping systems
• Process pumping equipment

Controlled acceleration and deceleration can also help reduce mechanical stress during pump startup and shutdown.

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15. Fan Applications

Large fans and blowers can require substantial motor power.

The 200 HP normal-duty capability of this drive provides a suitable capacity range for many large fan applications.

Possible uses include:

• Industrial ventilation
• Furnace ventilation
• Process exhaust
• Large dust-collection systems
• Cooling systems
• Air-handling equipment
• Combustion-air systems
• Industrial blowers

Variable-speed control allows airflow to be adjusted according to the process.

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16. Conveyor Applications

The 20G1ANE192AA0NNNNN can be applied to large conveyor systems where controlled acceleration and deceleration are required.

Large conveyors can contain considerable mechanical inertia.

Abrupt motor starting can cause stress throughout the mechanical transmission.

A variable frequency drive allows acceleration to be controlled.

The internal dynamic-braking transistor can also support a braking system for applications that require controlled deceleration.

Potential applications include:

• Mining conveyors
• Bulk-material conveyors
• Production conveyors
• Transfer conveyors
• Industrial material handling
• Heavy-duty processing lines

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17. Material-Handling Applications

Material-handling machinery often requires careful control of acceleration and deceleration.

The drive can be used in systems such as:

• Large rollers
• Bulk conveyors
• Transfer systems
• Production material handling
• Industrial transport machinery
• Heavy mechanical handling systems

The ability to communicate over EtherNet/IP can also allow machine-level control systems to coordinate multiple drives.

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18. Mixer and Agitator Applications

Large mixers and agitators can have high starting torque requirements.

A variable frequency drive allows motor speed to be controlled according to the process.

Potential applications include:

• Large industrial mixers
• Agitators
• Blending systems
• Process tanks
• Batch-processing equipment
• Material-processing systems
• Industrial production machinery

For severe starting conditions, the heavy-duty rating should be checked carefully against the motor nameplate current and actual load characteristics.

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19. Process Machinery Applications

The PowerFlex 755 platform can be integrated into larger process machinery where motor speed is an important process variable.

Potential applications include:

• Production machinery
• Process lines
• Rollers
• Material-processing systems
• Industrial machinery
• Large rotating equipment
• Automated production equipment

The drive can provide the motor-control layer while the PLC or automation controller handles sequencing and process logic.

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20. Main Product Advantages

192 A High-Current Capacity

The 192 A output rating gives this drive substantial motor-control capability.

It is suitable for larger motors than many lower-current PowerFlex 755 configurations.

200 HP Normal-Duty Rating

The approximately 200 HP normal-duty rating allows the drive to control large industrial motors in applications with moderate overload requirements.

150 HP Heavy-Duty Rating

The approximately 150 HP heavy-duty rating makes the drive suitable for demanding applications when the motor current and overload requirements fall within the drive’s rating.

600 VAC Class

The higher-voltage configuration is appropriate for industrial motor systems operating in the 600 VAC class.

Internal Dynamic-Braking Transistor

The internal DB transistor provides an important option for applications requiring dynamic braking.

EMC Filter

The integrated filter supports electromagnetic-compatibility planning in industrial installations.

CM Jumper Removed

The specific common-mode configuration is useful where the electrical system requires the jumper-removed arrangement.

Embedded EtherNet/IP

Network connectivity supports integration into modern automation systems.

Frame 7 Construction

The larger frame provides the physical platform required for this higher-current drive class.

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21. Dimensions and Weight

Because this model is a Frame 7 drive, its mechanical arrangement is larger than the Frame 6 versions used for lower current ratings.

Mechanical Parameter	Approximate Specification
Model	20G1ANE192AA0NNNNN
Frame	Frame 7
Height	Frame 7 configuration — verify exact drawing
Width	Frame 7 configuration — verify exact drawing
Depth	Frame 7 configuration — verify exact drawing
Weight	Approx. 14.5 kg listed for drive unit
Cooling	Forced Air
Installation	Open-Type Cabinet
Protection	IP20/IP00 class

For a final cabinet design, the manufacturer’s mechanical drawing for the exact hardware revision should be used.

The approximate weight should also be treated as a planning value because shipping weight, mounting hardware, option assemblies, and enclosure arrangements can differ from the bare drive unit.

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22. Five Related PowerFlex 755 Models

The following models provide a useful comparison around the 600 VAC PowerFlex 755 range.

Model	Voltage	Current	Normal-Duty	Heavy-Duty	Frame	Braking	Approx. Dimensions	Approx. Weight
20G1ANE125AA0NNNNN	600 VAC	125 A	125 HP	100 HP	6	Internal DB	Frame 6 class	Approx. 38–40 kg
20G1ANE144AA0NNNNN	600 VAC	144 A	150 HP	125 HP	6	Internal DB	665.5 × 308 × 346.4 mm	Approx. 38.6 kg
20G1ANE192AA0NNNNN	600 VAC	192 A	200 HP	150 HP	7	Internal DB	Frame 7 class	Approx. 14.5 kg*
20G1ANE242AA0NNNNN	600 VAC	242 A	250 HP	200 HP	7	Internal DB	Frame 7 class	Approx. 15 kg class*
20G1ANE289AA0NNNNN	600 VAC	289 A	300 HP	250 HP	7	Internal DB	Frame 7 class	Approx. 15–20 kg class*

*Approximate planning values; exact mechanical and shipping weight should be confirmed for the particular configuration.

This group provides a useful progression from approximately 125 A through 289 A.

The 192 A model occupies an important position between the 144 A and 242 A versions.

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23. Five Closely Related 192 A Configurations

Several 192 A PowerFlex 755 configurations share the same basic electrical rating but differ in braking or common-mode configuration.

Model	Voltage	Current	ND Rating	HD Rating	EMC Filter	CM Configuration	Dynamic Braking	Frame
20G1ANE192AA0NNNNN	600 VAC	192 A	200 HP	150 HP	Yes	CM Jumper Removed	Internal DB	7
20G1ANE192AN0NNNNN	600 VAC	192 A	200 HP	150 HP	Yes	CM Jumper Removed	None	7
20G1ANE192JA0NNNNN	600 VAC	192 A	200 HP	150 HP	Yes	CM Jumper Installed	Internal DB	7
20G1ANE192JN0NNNNN	600 VAC	192 A	200 HP	150 HP	Yes	CM Jumper Installed	None	7
20G1ANE192 Series	600 VAC	192 A	200 HP	150 HP	Filtered	Configuration dependent	Configuration dependent	7

This comparison shows why the final letters of the catalog number matter.

The four principal configurations may have the same voltage, current, horsepower, and frame size while differing in dynamic braking and common-mode configuration.

For replacement applications, the exact suffix should therefore be checked.

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24. Five Same-Brand Popular Models

The following models provide a broader comparison across compact, medium-power, and large PowerFlex applications.

Model	Series	Voltage Class	Current / Rating	Approx. Motor Rating	Approx. Dimensions	Approx. Weight
25B-D017N104	PowerFlex 525	380–480 VAC	17 A	Approx. 10 HP	130 × 260 × 212 mm	Approx. 3.0 kg
25B-D024N114	PowerFlex 525	380–480 VAC	24 A	Approx. 15 HP	130 × 260 × 212 mm	Approx. 3.2 kg
20F11ND034JA0NNNNN	PowerFlex 753	480 VAC class	34 A	Approx. 25 HP class	Approx. 350 × 170 × 200 mm	Approx. 10 kg
20G1AND302JN0NNNNN	PowerFlex 755	480 VAC	302 A	250 HP ND / 200 HP HD	Approx. 842 × 410 × 346.4 mm	Approx. 79 kg
20G1AND477AN0NNNNN	PowerFlex 755	480 VAC	477 A	400 HP ND / 300 HP HD	Approx. 881.5 × 430 × 349.6 mm	Approx. 68 kg

These models illustrate the wide range of motor-control capacities available across the product family.

The PowerFlex 525 examples are intended for much smaller machines.

The PowerFlex 753 model represents a medium-power industrial configuration.

The PowerFlex 755 models extend into large industrial motor applications.

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25. PowerFlex 525 Compared with 20G1ANE192AA0NNNNN

The PowerFlex 525 and PowerFlex 755 platforms occupy very different power ranges.

A compact 17 A or 24 A drive may be appropriate for a smaller machine.

The 192 A PowerFlex 755 is intended for a much larger motor-control requirement.

Characteristic	PowerFlex 525	20G1ANE192AA0NNNNN
Typical Motor Size	Small / Medium	Large
Current Range	Lower	192 A
Voltage Example	380–480 VAC	600 VAC
Physical Size	Compact	Frame 7
Application	Machine-level drives	Large industrial systems
Dynamic Braking	Configuration dependent	Internal DB transistor
Network Integration	Supported	Embedded EtherNet/IP
Cabinet Requirement	Compact installation	Large industrial cabinet

The two platforms should therefore be selected according to the actual motor and machine requirements rather than simply based on brand or general drive function.

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26. PowerFlex 753 and PowerFlex 755

The PowerFlex 753 and PowerFlex 755 are both intended for industrial applications, but the PowerFlex 755 family offers a broader range of high-power configurations.

For a 192 A, 200 HP normal-duty application, the PowerFlex 755 platform is positioned for large industrial equipment.

Potential applications include:

• Large pumps
• Large fans
• Conveyors
• Process machinery
• Material handling
• Large production systems
• Heavy industrial equipment

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27. Cabinet Installation

The open-type construction means that the drive should be installed inside a suitable electrical enclosure.

The enclosure may include:

• Main disconnect
• Circuit protection
• Input protection
• Drive
• Braking components
• Control power
• PLC equipment
• Network components
• Terminal blocks
• Grounding equipment
• Cooling equipment

At 192 A, power-cable routing becomes particularly important.

The cabinet should provide sufficient room for power conductors, control wiring, grounding, communication cables, and service access.

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28. Cooling and Thermal Management

The drive is air cooled.

The cooling system should be considered during cabinet design.

Factors affecting thermal performance include:

• Motor load
• Output current
• Ambient temperature
• Carrier frequency
• Cabinet airflow
• Installation altitude
• Dust
• Humidity
• Other heat-producing equipment

A cabinet with insufficient airflow can cause the drive temperature to rise.

This may lead to thermal protection or reduced service life.

Regular inspection of cooling paths and fans is therefore important.

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29. Motor Selection

Motor selection should be based on the actual motor nameplate and machine duty.

Motor Selection Factor	Consideration
Motor Voltage	Must match drive output requirements
Motor Current	Must remain within drive capability
Motor Power	Check normal and heavy-duty ratings
Motor Frequency	Confirm application requirements
Starting Torque	Evaluate actual machine load
Acceleration	Determine required acceleration time
Deceleration	Determine braking requirements
Cable Length	Evaluate installation conditions
Grounding	Verify grounding arrangement
Feedback	Determine if feedback is required
Environment	Check temperature, humidity, dust and altitude

A motor rated at 200 HP is not automatically appropriate simply because the drive is rated 200 HP.

The motor’s full-load current and actual application duty should be checked carefully.

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30. Applications Requiring Dynamic Braking

The internal DB transistor makes the model particularly useful for applications where controlled deceleration is required.

Examples include:

• High-inertia conveyors
• Large rotating equipment
• Industrial rollers
• Material-handling machinery
• Rapid stopping applications
• Certain winding systems
• Machinery with significant stored mechanical energy

The external braking resistor should be selected according to the actual regenerated energy.

Frequent braking requires special attention to resistor thermal capacity.

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31. Large Conveyor Advantages

For a large conveyor, the drive can provide controlled acceleration rather than immediately applying full motor speed.

This can reduce mechanical stress on the drive train.

The drive can also coordinate speed with upstream and downstream machinery.

When integrated with an automation network, the conveyor drive can exchange operating information with the control system.

The internal dynamic-braking transistor can be useful when controlled deceleration is required.

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32. Large Pump Advantages

For pumping applications, variable-speed control allows the motor speed to be adjusted according to process demand.

This is useful when the required flow varies.

Potential benefits include:

• Adjustable flow
• Controlled startup
• Controlled stopping
• Process flexibility
• Network monitoring
• Centralized control
• Reduced dependence on mechanical speed-control methods

The 200 HP normal-duty capacity makes the drive suitable for substantial pumping systems.

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33. Large Fan and Blower Advantages

Large fans and blowers frequently require variable airflow.

The drive can adjust motor speed to suit process conditions.

This can be particularly useful in:

• Industrial ventilation
• Dust collection
• Furnace systems
• Process exhaust
• Cooling systems
• Air-handling machinery

The drive can also be coordinated with other equipment through the automation network.

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34. Process Machinery Advantages

Industrial processing equipment can require multiple motor speeds.

A variable frequency drive allows speed references to be changed electronically.

This can simplify machine operation where the process requires different speeds for:

• Startup
• Production
• Mixing
• Processing
• Cleaning
• Shutdown

The drive can be incorporated into a larger PLC-controlled machine.

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35. Maintenance Considerations

A high-power drive should be included in a preventive-maintenance program.

Important maintenance activities include:

• Inspecting cooling fans
• Cleaning ventilation passages
• Checking power connections
• Checking grounding
• Inspecting motor cables
• Checking braking components
• Reviewing drive faults
• Inspecting communication connections
• Checking cabinet temperature
• Looking for signs of overheating
• Checking dust accumulation

Maintenance frequency should reflect the environment in which the equipment operates.

A clean indoor electrical room and a dusty industrial process area will generally require different maintenance intervals.

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36. Troubleshooting Considerations

Troubleshooting should begin by separating electrical, mechanical, motor, drive, and control-system causes.

Important checks include:

1. Incoming voltage.
2. Phase condition.
3. Motor nameplate data.
4. Motor cable condition.
5. Grounding.
6. Motor current.
7. Acceleration parameters.
8. Deceleration parameters.
9. Mechanical load.
10. Cooling airflow.
11. Cabinet temperature.
12. Braking resistor condition.
13. Network communication.
14. Control commands.
15. Drive fault history.

A drive alarm does not necessarily mean that the drive itself has failed.

The motor, mechanical load, power supply, wiring, braking circuit, or control system can also produce drive faults.

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37. Replacement Selection

When replacing a 20G1ANE192AA0NNNNN, the following specifications should be checked carefully.

Replacement Parameter	Importance
Voltage	Critical
Output Current	Critical
Normal-Duty Rating	Critical
Heavy-Duty Rating	Critical
Frame Size	Critical
Dynamic Braking	Critical for braking applications
CM Jumper	Important
EMC Filter	Important
Communication	Important
HIM Configuration	Important
Cooling	Important
Cabinet Dimensions	Important
Weight	Important
Motor Compatibility	Critical
Braking Resistor	Important

The closest replacement should not be selected only by matching the 192 A rating.

The suffix configuration also needs to match the machine’s electrical requirements.

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38. Why the Exact Catalog Number Matters

The model number 20G1ANE192AA0NNNNN identifies a particular configuration.

Another 192 A PowerFlex 755 model may have the same:

• Voltage
• Current
• Horsepower
• Frame size

while having a different:

• Dynamic-braking configuration
• CM jumper configuration
• Filtering arrangement
• Option configuration

For example, 20G1ANE192AN0NNNNN is another 192 A configuration, but it does not have the same dynamic-braking arrangement.

Similarly, 20G1ANE192JA0NNNNN changes the CM-jumper configuration.

Therefore, the complete model number should be preserved when purchasing or replacing the drive.

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39. Five Related Models for Power Comparison

Model	Voltage	Current	ND Rating	HD Rating	Frame	Dynamic Braking	Approx. Dimensions	Approx. Weight
20G1ANE125AA0NNNNN	600 VAC	125 A	125 HP	100 HP	6	Internal DB	Frame 6 class	Approx. 38–40 kg
20G1ANE144AA0NNNNN	600 VAC	144 A	150 HP	125 HP	6	Internal DB	665.5 × 308 × 346.4 mm	Approx. 38.6 kg
20G1ANE192AA0NNNNN	600 VAC	192 A	200 HP	150 HP	7	Internal DB	Frame 7 class	Approx. 14.5 kg*
20G1ANE242AA0NNNNN	600 VAC	242 A	250 HP	200 HP	7	Internal DB	Frame 7 class	Approx. 15 kg class*
20G1ANE289AA0NNNNN	600 VAC	289 A	300 HP	250 HP	7	Internal DB	Frame 7 class	Approx. 15–20 kg class*

*Approximate planning figures; verify the exact mechanical arrangement and actual equipment weight before installation.

This group provides a convenient progression for applications from approximately 125 A through nearly 300 A.

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40. Five Same-Brand Popular Models

Model	Series	Voltage	Current / Power	Approx. Motor Rating	Approx. Dimensions	Approx. Weight
25B-D017N104	PowerFlex 525	380–480 VAC	17 A	Approx. 10 HP	130 × 260 × 212 mm	Approx. 3.0 kg
25B-D024N114	PowerFlex 525	380–480 VAC	24 A	Approx. 15 HP	130 × 260 × 212 mm	Approx. 3.2 kg
20F11ND034JA0NNNNN	PowerFlex 753	480 VAC class	34 A	Approx. 25 HP class	Approx. 350 × 170 × 200 mm	Approx. 10 kg
20G1AND302JN0NNNNN	PowerFlex 755	480 VAC	302 A	250 HP ND / 200 HP HD	Approx. 842 × 410 × 346.4 mm	Approx. 79 kg
20G1AND477AN0NNNNN	PowerFlex 755	480 VAC	477 A	400 HP ND / 300 HP HD	Approx. 881.5 × 430 × 349.6 mm	Approx. 68 kg

These models represent substantially different drive sizes and applications.

The smaller PowerFlex 525 models are suited to compact equipment.

The PowerFlex 753 is positioned toward medium-power industrial machinery.

The larger PowerFlex 755 models provide significantly higher current capacity for large industrial motors.

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41. Product Selection Checklist

Before selecting the 20G1ANE192AA0NNNNN for a new application, the following items should be reviewed.

Selection Item	Requirement
Supply Voltage	600 VAC class
Supply Phase	Three phase
Motor Current	Within drive rating
Normal Duty	Up to approximately 200 HP class
Heavy Duty	Up to approximately 150 HP class
Dynamic Braking	Available through internal DB transistor
EMC	Filtered configuration
CM Configuration	Jumper removed
Communication	Embedded EtherNet/IP
Cooling	Forced Air
Frame	7
Cabinet	Suitable open-type installation
Weight	Verify mounting structure
Dimensions	Verify exact mechanical drawing
Environment	Confirm temperature and humidity
Motor Cable	Evaluate length and routing
Grounding	Confirm electrical system
Braking Resistor	Size if dynamic braking is used

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42. Overall Product Advantages

The 20G1ANE192AA0NNNNN combines high current capacity with the flexible architecture of the PowerFlex 755 series.

Its main advantages can be summarized as follows:

High power capacity: The 192 A output rating allows the drive to handle large industrial motors.

200 HP normal-duty rating: This provides substantial capacity for pumps, fans, conveyors, and other moderate-duty industrial machinery.

150 HP heavy-duty rating: The drive can also be used for demanding applications when the motor and load remain within the heavy-duty rating.

600 VAC operation: The voltage class is appropriate for higher-voltage industrial motor systems.

Internal dynamic braking: The built-in DB transistor provides an important hardware option for controlled deceleration.

EMC filtering: The integrated filter supports electromagnetic compatibility planning.

CM jumper removed: The specific common-mode configuration provides a defined electrical arrangement for compatible systems.

Embedded EtherNet/IP: Network communication supports integration into larger automation architectures.

Frame 7 construction: The larger frame supports the higher current and power class.

Flexible industrial control: The PowerFlex 755 architecture can be integrated into complex industrial machinery.

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43. Final Technical Summary

The Allen-Bradley 20G1ANE192AA0NNNNN is a high-power PowerFlex 755 AC variable frequency drive designed for large three-phase industrial motor applications.

It is rated for the 600 VAC class and provides 192 A output current, with approximately 200 HP normal-duty and 150 HP heavy-duty capability.

The drive uses a Frame 7 air-cooled construction, making it a larger physical configuration than the lower-current Frame 6 models in the same series.

The model includes an internal dynamic-braking transistor, which makes it useful for applications where the motor and load require controlled deceleration.

It also includes an EMC filter and is configured with the CM jumper removed.

The embedded EtherNet/IP interface makes the drive suitable for networked automation systems where speed commands, status, diagnostics, and other drive information need to be exchanged with the control system.

Typical applications include large pumps, fans, blowers, conveyors, material-handling equipment, mixers, agitators, process machinery, production equipment, and other high-power industrial machines.

The drive’s approximate weight and mechanical dimensions should be treated as installation-planning information, with the exact Frame 7 mechanical drawing used for final cabinet design.

For replacement applications, the complete catalog number 20G1ANE192AA0NNNNN is particularly important.

Other 192 A PowerFlex 755 models can have similar voltage, horsepower, current, and frame ratings while using different dynamic-braking or CM-jumper configurations.

Therefore, the catalog-number suffix should be checked carefully before selecting a replacement.

The 20G1ANE192AA0NNNNN is best suited to applications where a large motor requires controlled variable-speed operation together with industrial networking, dynamic-braking capability, EMC filtering, and integration into a larger automation system.

44. Final Product Description

The 20G1ANE192AA0NNNNN is a substantial industrial AC drive in the PowerFlex 755 family, combining a 192 A output rating, 600 VAC-class operation, 200 HP normal-duty capability, 150 HP heavy-duty capability, Frame 7 construction, internal dynamic braking, EMC filtering, and embedded EtherNet/IP.

Its configuration makes it particularly suitable for large industrial motor systems where conventional fixed-speed motor starting is insufficient and where controlled acceleration, variable speed, controlled deceleration, network communication, and centralized automation are required.

For large pumps, fans, conveyors, blowers, mixers, process machinery, and material-handling systems, the drive provides a flexible high-power platform.

The internal dynamic-braking transistor is especially useful in applications involving substantial mechanical inertia, while the EMC filter and CM-jumper configuration provide a defined electrical configuration for appropriate industrial installations.

When installing, replacing, or specifying this drive, attention should be given to the motor nameplate current, normal-duty or heavy-duty requirements, supply voltage, braking requirements, cabinet ventilation, grounding, EMC practices, physical installation space, and communication architecture.

The complete catalog number should remain part of the equipment identification because the suffix distinguishes this configuration from other 192 A PowerFlex 755 versions.

Overall, 20G1ANE192AA0NNNNN is a high-current, high-power industrial variable frequency drive intended for demanding motor-control applications where electrical capacity, dynamic braking, network integration, and flexible automation control are important.