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The SDCS‑FEX‑2 (model number 3ADT306311P2103) is a field‑excitation control module designed for integration into large industrial DC motor drive systems under the ABB DCS platform (notably DCS 500 and DCS 600 series). Its core role is to regulate the field (rotor) current of DC machines, enabling stable and precise machine operation, by controlling the excitation circuit inside the armature converter assembly.
This board is engineered for demanding industrial settings: it supports high‑field voltages (up to ~500 V DC), field current up to 40 A (depending on cooling and configuration) and incorporates both analog and digital signal processing, along with protection features such as over‑current, field loss detection and temperature monitoring. According to vendor specification sheet: dimensions ~14 cm × 20.5 cm × 3.8 cm, weight ~0.32 kg (≈0.71 lbs). Power DCS Parts Limited+2Topbrands PLC Limited+2
The SDCS‑FEX‑2 module is typically mounted as a plug‑in open‑frame PCB inside the converter cabinet, adjacent to the power supply and control boards (such as SDCS‑POW‑1 and SDCS‑CON modules). This arrangement enables tight integration of excitation regulation, monitoring, and control logic.
By enabling fine‑tuned control of field current, the board helps improve motor stability, reduce vibration, optimise machine performance under variable loads, and simplify maintenance via modular replacement.
| Parameter | Description |
|---|---|
| Model | SDCS‑FEX‑2 (3ADT306311P2103) |
| Brand | ABB |
| Series | DCS Drive Control / Field‑Excitation Module |
| Function | Field excitation board: regulates rotor field current in DC motor drives |
| Field Voltage Range | Up to ~ 500 V DC (depending on system) |
| Field Current Range | Up to ~ 40 A (subject to cooling/setup) |
| Input/Control Voltage | Logic/control 24 V DC typical (internal supply) |
| Signal Processing | Analog + digital regulation for precise field control |
| Cooling Type | Air‑cooled inside converter cabinet |
| Protection Features | Overcurrent protection, field loss detection, temperature monitoring |
| Dimensions (L×W×H) | ~ 205 mm × 140 mm × 38 mm (approx) (vendor: 14 cm × 20.5 cm × 3.8 cm) |
| Weight | ~ 0.32 kg (approx) |
| Mounting Type | Plug‑in PCB module (open‑frame) |
| Protection Class | IP20 (internal cabinet use) |
| Typical Application | Field excitation regulation in DC drives of DCS 500 / DCS 600 systems |
The SDCS‑FEX‑2 board is used in a wide range of industrial automation scenarios where DC motors or generators require reliable, modular excitation control. Some examples:
In large steel‑mill or mining installations, where DC motors drive conveyors, rolling mills or port equipment, the FEX board provides the necessary field current regulation.
In power‑generation plants where synchronous machines or DC drives are used (for example in auxiliary drives), the board ensures stable rotor excitation and system performance.
In process automation lines (such as pulp & paper, chemical plants) where DC drives are used and precision of motor control under varying loads is needed.
In retrofit or modernization of legacy drive cabinets: inserting a modern FEX board enables improved maintainability, serviceability and integration into modern diagnostics network.
In marine/offshore applications, where efficient and compact excitation modules are needed inside converter racks for propulsion or auxiliary drives.
In these contexts, the SDCS‑FEX‑2 helps reduce downtime, improve control accuracy, simplify module replacement, and support system diagnostics and monitoring.
High precision field current control: Ensures that DC machines receive stable, accurate rotor excitation, improving performance and reducing mechanical stress.
Compact and lightweight design: With weight around 0.32 kg and modest size (≈14 × 20.5 × 3.8 cm), it occupies minimal rack space while delivering full functionality.
Modular integration: Plug‑in design means fast installation and replacement, reducing downtime and maintenance complexity.
Enhanced protection features: Built‑in monitoring of overcurrent, field loss, temperature ensures increased reliability and protection of costly drive components.
Compatibility with DCS platform: Designed to work flawlessly with the DCS 500 / DCS 600 series and their associated control and power boards, simplifying system design.
Improved maintenance and serviceability: Modular board approach means easier spares management, faster swap‑out and less service time.
Optimised machine stability: By ensuring correct field current, it helps maintain constant motor performance under varying load, reducing vibration, enhancing lifetime.
Reduced lifecycle cost: With better control, lower downtime, modular swap‑ability and protection features, total cost of ownership is improved.
Brand: ABB
ABB is a leading global provider of industrial automation and drive systems. With decades of experience in motor control, power conversion and drive systems, ABB’s modular hardware is widely used across heavy industry, marine, mining, utilities and manufacturing. The SDCS‑FEX‑2 board is part of ABB’s extensive modular control ecosystem, reflecting the brand’s commitment to reliability, serviceability and performance.
Series Name: DCS Drive Control / Field‑Excitation Module Series
This series covers modular boards for drive systems, including control logic (CON series), communication/adapter boards (COM/BAB series), I/O and measurement modules (IOB/AMC series), and field/excitation modules (FEX/FEP series). The FEX‑2 belongs to the field‑excitation subset, dedicated to managing the rotor excitation circuits of DC motors or generators within the DCS rack architecture.
| Model | Description | Typical System | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|
| SDCS‑FEX‑1 | Earlier generation field‑excitation board | DCS 500 / DCS 600 | ~210×140×35 | ~0.30 |
| SDCS‑FEX‑2A | Variant of field exciter with higher capacity | Higher current field systems | ~380×250×180 | ~5.80 |
| SDCS‑FEP‑1 | Field excitation & protection interface board | Conversion/protection systems | ~342×16×75 | ~0.08–8 (assembly) |
| SDCS‑POW‑1 | Power supply module for drive control rack | DCS control rack | ~215×150×35 | ~0.34 |
| SDCS‑CON‑2B | Control logic board in the same DCS modular rack | DCS 500 / DCS 600 | ~215×150×35 | ~0.49 |
| Model | Product Type | Application Area | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|
| ACS880‑01‑07A6‑3 | AC Drive | Industrial automation, heavy‑duty motor drives | 390×260×160 | ~5.2 |
| DCS800‑S01‑0045‑05 | DC Drive Controller | Large DC drive systems | 480×300×200 | ~7.6 |
| ACS580‑01‑025A‑4 | Variable Frequency Drive | HVAC, pump stations, conveyors | 380×250×180 | ~5.8 |
| ACS355‑03E‑04A7‑2 | Compact AC Drive | Light automation, OEM machinery | 200×90×180 | ~2.5 |
| ACS150‑03E‑07A5‑4 | Micro AC Drive | Small motors, fans, OEM applications | 180×75×160 | ~2.1 |
Q1: What is the main role of the SDCS‑FEX‑2 board?
A1: The board regulates the field (rotor) current of DC motors or synchronous machines within the DCS drive system, ensuring stable excitation and motor performance.
Q2: Which drive systems is it designed for?
A2: It is designed for ABB’s DCS 500 and DCS 600 DC drive systems (and related architectures) where field excitation modules are required.
Q3: What is the maximum field voltage rating?
A3: It supports field voltages up to approximately 500 V DC, as indicated by vendor specification sheets.
Q4: What is the approximate field current capability?
A4: The specification lists up to ~40 A depending on cabinet cooling and configuration.
Q5: What are its physical dimensions and weight?
A5: Dimensions are approximately 14 cm × 20.5 cm × 3.8 cm and weight roughly 0.32 kg (≈0.71 lbs).
Q6: How is it installed into the drive system?
A6: It is a plug‑in PCB module designed for mounting within the armature converter module or control rack of the DCS drive system.
Q7: What built‑in protection does it have?
A7: It includes over‑current protection, field loss detection, temperature monitoring and conforms to industrial usage standards (e.g., conformal coating, air‑cooling).
Q8: Can this board be used for retrofitting older drives?
A8: Yes, the modular board design and series compatibility make it suitable for drive upgrades and retrofits, improving serviceability and performance.
Q9: How does it benefit motor performance and system uptime?
A9: By delivering consistent, accurate field current regulation, it improves motor stability, reduces vibrations or load transients, enhances fault monitoring and minimizes downtime.
Q10: What should I check when replacing this board?
A10: Ensure compatibility with the DCS system rack, correct slot allocation, cooling conditions are met, field voltage/current rating matches your motor, and firmware/integration with the control logic boards (e.g., SDCS‑CON modules) is configured correctly.
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