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The SDCS‑FEP‑1 (3BSE006309R0001) is a field‑protection and fault‑trigger module designed for ABB’s DCS (Drive Control System) series. This board functions as an over‑voltage and fault protection interface within high‑voltage drive control systems. Specifically, the FEP‑1 variant is suited for systems with line voltages up to 500 V (IEC) and is equipped with a 1,400 V trigger diode for fault detection and tripping.
The module is intended for installation in the power‑electronics domain of a drive control rack where protection of converters, field exciters, or DC drives is critical. It monitors system‑line conditions, triggers protection relays upon over‑voltage or transient events, and works in conjunction with main drive modules to safeguard the drive train.
Built with rugged industrial components and designed for integration with modular DCS drive systems, the SDCS‑FEP‑1 supports reliability, fast fault response, and reduced downtime in heavy‑duty industrial automation applications.
| Parameter | Description |
|---|---|
| Model | SDCS‑FEP‑1 (3BSE006309R0001) |
| Brand | ABB |
| Series | DCS Drive Control Protection Modules |
| Function | Field Excitation / Over‑Voltage Protection Board |
| Line Voltage Rating | Up to ~ 500 V (IEC) for FEP‑1 variant |
| Trigger Diode Rating | 1,400 V (for the FEP‑1 version) |
| Operating Temperature | Approx. 0 °C to +55 °C |
| Storage Temperature | Approx. ‑25 °C to +70 °C |
| Humidity | 5%–95% non‑condensing |
| Mounting | Module/board mounted within drive rack |
| Protection Class | IP20 (for internal cabinet installation) |
| Dimensions (L × W × H) | Approx. 342 mm × 16 mm × 75 mm |
| Weight | Approx. 0.008 kg (8 kg for entire unit in some documentation) |
| Typical Use | Protection interface in DC/drive control systems – over‑voltage/fault trigger |
Note: Some technical manuals list the board assembly (including housing) at ~8 kg for certain drive units. For the board itself the approximate weight is extremely light.
The SDCS‑FEP‑1 board is used in industrial applications that require robust fault and over‑voltage protection within drive systems. Typical application scenarios include:
Large DC or AC‑drives in heavy industry (steel mills, rolling mills) where the protection board monitors line voltage and triggers in event of fault.
Field exciter control for synchronous machines in power‑generation plants, where the FEP module safeguards excitation power supply and drive interface.
Modular drive racks in automation plants that include redundant fault‑protection modules to ensure high system availability.
Marine propulsion and offshore auxiliary drives where robust protection and fast fault isolation are required under harsh environmental conditions.
Retrofit or upgrade installations of legacy DCS systems, where adding a modern protection board can improve reliability and maintenance response.
In all these environments the SDCS‑FEP‑1 offers fast fault detection, robust protection, minimal system interruption and enhanced drive system safety.
Dedicated Drive‑Protection Design: Built specifically for drive systems with over‑voltage and fault‑trigger capability, tailored for drive racks rather than generic modules.
Fast Response & Fault Isolation: Equipped with a high‑voltage trigger diode (1,400 V) and designed for rapid fault detection to limit damage to converters and field circuits.
Compact and Lightweight Board: The board itself occupies modest space in the rack, simplifying installation and service access.
Modular Integration: Designed for plug‑in or rack‑mount placement within ABB DCS systems, making upgrade and replacement simpler.
High Reliability Components: Industrial‑grade construction ensures stability in harsh environments, reducing unscheduled downtime.
System Compatibility: Fully compatible with ABB DCS series modular racks, facilitate consistent maintenance and spare‑parts strategy.
Reduced Maintenance Overhead: By detecting and isolating faults early, the board contributes to lower lifecycle cost and improved uptime.
Enhanced Safety & Protection: Ensures critical drive modules are safeguarded — important in heavy industrial operations where drive failure is costly.
Brand: ABB
ABB is a global leader in automation and drive technologies, offering advanced solutions for industrial motor control, power conversion, and drive systems. The SDCS‑FEP‑1 board reflects ABB’s commitment to extending system life, enhancing reliability, and simplifying maintenance through modular drive‑control hardware.
Series Name: DCS Drive Control Protection Modules
This series includes protection and fault‑handling boards (such as FEP, FEX series), as well as logic control modules, I/O modules and communication modules for ABB’s DCS drive platform. The SDCS‑FEP‑1 sits within the protection segment of the series, being specifically engineered for over‑voltage/fault detection and termination functions in drive systems.
| Model | Description | Typical Voltage/System | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|
| SDCS‑FEP‑2 | Variant board for systems up to ~690 V line voltage | ~690 V systems | ~342×16×75 | ~20 kg (unit) |
| SDCS‑FEX‑1 | Field Excitation Board for synchronous machines | 24 V DC logic supply | ~83×44×133 mm | ~0.1 kg |
| SDCS‑FEX‑2A | Power‑supply/Excitation board variant | Higher voltage variants | ~380×250×180 mm | ~5.8 kg |
| SDCS‑POW‑1 | Power supply board in DCS rack | 24 V logic & drive supply | ~215×150×35 | ~0.34 kg |
| SDCS‑CON‑2B | Control logic module in same DCS series | 24 V logic supply | ~215×150×35 | ~0.49 kg |
| Model | Product Type | Application Area | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|
| ACS880‑01‑07A6‑3 | AC Drive | Industrial automation, heavy‑duty motor drives | 390×260×160 | ~5.2 |
| DCS800‑S01‑0045‑05 | DC Drive Controller | Large DC motor drive systems | 480×300×200 | ~7.6 |
| ACS580‑01‑025A‑4 | Variable Frequency Drive | HVAC, pump stations, conveyor systems | 380×250×180 | ~5.8 |
| ACS355‑03E‑04A7‑2 | Compact AC Drive | Light automation, packaging machinery | 200×90×180 | ~2.5 |
| ACS150‑03E‑07A5‑4 | Micro AC Drive | Small motors, OEM applications, fans | 180×75×160 | ~2.1 |
Q1: What is the main function of the SDCS‑FEP‑1 board?
A1: It serves as a dedicated protection and trigger module in drive systems, monitoring over‑voltage or fault conditions and initiating protective response.
Q2: Which voltage level is this board designed for?
A2: It is designed for drive systems up to approximately 500 V line‑voltage (IEC), as indicated by the FEP‑1 variant.
Q3: Where is this board typically installed?
A3: It is mounted inside the drive control rack, often adjacent to converter modules or field‑exciter boards, as part of the protection subsystem.
Q4: What are typical environmental conditions for installation?
A4: It is suitable for operating temperatures around 0 °C to +55 °C, and storage temperatures down to ‑25 °C up to +70 °C, with humidity tolerance of 5%–95% non‑condensing.
Q5: What is the size and weight of the board?
A5: The board dimensions are approximately 342 mm × 16 mm × 75 mm in some configurations, and weight is nominally very low, though full assemblies may show ~8 kg in documentation.
Q6: Can this board be used for higher voltage systems?
A6: For higher voltage drive systems (e.g., up to ~690 V), the variant SDCS‑FEP‑2 is recommended instead of FEP‑1.
Q7: What are the advantages of using this protection board?
A7: It offers fast fault detection, modular installation, high reliability and integration with the DCS drive platform, reducing downtime and improving system safety.
Q8: Is this board compatible with other modules in the DCS series?
A8: Yes, it integrates with the drive‑control rack of the DCS series and is designed to work alongside other modules like control logic, excitation boards and communication boards.
Q9: How does the board contribute to drive system maintenance?
A9: By offering built‑in fault‑trigger capability and modular replacement ability, the board simplifies maintenance, improves fault localization and reduces lifecycle cost.
Q10: What industries commonly use this board?
A10: It is used in heavy‑industry sectors such as steel, mining, process plants, marine propulsion, power generation and large‑scale automation where modular drive protection is required.
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