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Product Model: ABB SB512
Part Number: 3BSE002098R1
Brand: ABB
Series: SB Analog Signal Conditioning & Transducer Family
Product Type: Analog Signal Conditioner / Transducer Module
Category: Industrial Signal Processing and Measurement Module
The ABB SB512 is an industrial analog signal transducer engineered to condition, scale, isolate, and transmit measurement signals from field‑mounted sensors into standardized outputs usable by control systems and monitoring equipment. It represents a versatile and dependable module within industrial automation and process control ecosystems.
The ABB SB512 3BSE002098R1 serves as a precision analog signal conditioner and transducer designed to support a wide range of industrial instrumentation and control applications. This module accepts raw analog inputs from field devices such as thermocouples, resistance temperature detectors (RTDs), voltage sources, or current loops. It then conditions, filters, linearizes, and scales those signals before converting them into standardized analog outputs such as 4–20 mA or 0–10 V.
SB512’s core function is to preserve signal integrity through galvanic isolation, ensuring that upstream noise or electrical disturbances do not affect the downstream controller or recorder input. The device is built for continuous operation within industrial environments and offers reliable performance under typical temperature and humidity conditions associated with factory floors, utility systems, and distributed control cabinets.
Its compact DIN‑rail mount form factor allows space‑efficient installation within control cabinets and electrical racks, and its screw terminal connections enable straightforward field wiring. SB512 plays a critical role in guaranteeing accurate process feedback, stable measurement transmission, and seamless integration with PLCs, DCS, data acquisition systems, and operator interfaces.
| Parameter | Specification |
|---|---|
| Model | SB512 |
| Part Number | 3BSE002098R1 |
| Series | SB Analog Signal Transducers |
| Product Type | Analog Signal Conditioner / Transducer |
| Supported Input Types | Voltage, Current, Thermocouple, RTD |
| Output Signal Types | 4–20 mA and/or 0–10 V |
| Input Impedance | High (signal dependent) |
| Output Load Capability | Suitable for industrial automation loads |
| Isolation | Galvanic isolation between input and output |
| Accuracy | ±0.1% of full scale (typical) |
| Response Time | < 100 ms |
| Supply Voltage | 24 V DC |
| Power Consumption | < 5 W |
| Operating Temperature Range | –10 °C to +55 °C |
| Storage Temperature Range | –20 °C to +70 °C |
| Relative Humidity | 5% to 95% non‑condensing |
| Protection Rating | IP20 |
| Mounting Type | DIN‑Rail Mount |
| Connection Type | Screw Terminal |
| Dimensions (W × H × D) | 17.5 × 100 × 110 mm |
| Weight (kg) | Approx. 0.17 kg |
The SB512 is designed for use in industrial automation and process control environments that require accurate, isolated analog signal conditioning and transmission.
Typical application scenarios include:
• Conditioning temperature signals from thermocouples and RTDs for controllers.
• Scaling and linearizing sensor outputs from pressure, level, or flow transmitters.
• Providing clean analog signal feeds to PLC or DCS analog input modules.
• Reducing electrical noise and ground loop effects in measurement circuits.
• Preparing signals for data acquisition systems, historical data recorders, and operator stations.
• Instrumentation front‑end for PID control loops in process industries.
• Analog signal processing in utility control centers and manufacturing lines.
• Signal conversion for environmental monitoring and diagnostics systems.
In these use cases, SB512 ensures high‑fidelity signal delivery to control hardware, minimizing errors that could affect system precision or operational decisions.
SB512 provides accurate linearization and scaling of analog inputs, ensuring that control systems receive reliable measurement data.
Galvanic isolation protects signal paths, reducing interference from electrical noise and preventing ground loop problems.
The module accepts a variety of input signal types, including voltage, current, RTD, and thermocouple, allowing broad applicability.
Standardized output signals such as 4–20 mA and 0–10 V enable seamless interfacing with PLCs, DCS, and data acquisition hardware.
Efficient DIN‑rail mounting supports flexible and space‑saving installation in control cabinets and electrical racks.
Designed for continuous operation in industrial environments, with broad temperature and humidity tolerance.
Operates on 24 V DC with a low power draw, compatible with modern industrial power distributions.
Screw terminal connections and clear engineering design facilitate simple wiring and ease of service.
Below are five related analog signal conditioning or transducer modules from the same family or with similar functional roles.
| Model | Supported Inputs | Output Type | Supply Voltage | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| SB170 | Voltage / Current | 4–20 mA | 24 V DC | 17.5×100×110 | 0.15 kg |
| SB171 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 17.5×100×110 | 0.15 kg |
| SB172 | Thermocouple | 4–20 mA | 24 V DC | 17.5×100×110 | 0.15 kg |
| SB175 | RTD Only | 0–10 V | 24 V DC | 17.5×100×110 | 0.15 kg |
| SB512 | Voltage / Current / Thermocouple / RTD | 4–20 mA / 0–10 V | 24 V DC | 17.5×100×110 | 0.17 kg |
Below are five widely used automation hardware modules from ABB that are commonly paired with signal conditioners like the SB512 in industrial systems.
| Model | Device Type | Supply Voltage | Dimensions (mm) | Weight (kg) | Application |
|---|---|---|---|---|---|
| AC800M | Modular Controller | 24 V DC | 140×180×120 | 1.2 kg | Core process control CPU |
| PM856 | Processor Module | 24 V DC | 120×150×90 | 0.9 kg | Automation logic processor |
| CI870 | Communication Interface | 24 V DC | 120×150×90 | 0.8 kg | Fieldbus connection module |
| AI820 | Analog Input Module | 24 V DC | 120×150×80 | 0.6 kg | Multi‑channel analog input |
| DI820 | Digital Input Module | 24 V DC | 120×150×80 | 0.6 kg | Digital signal input unit |
Q1: What is the main function of the SB512?
A: The SB512 conditions, isolates, and scales raw analog signals from sensors for control system use.
Q2: What types of analog inputs does the SB512 support?
A: It supports voltage, current, thermocouple, and RTD inputs.
Q3: What output signals does the module provide?
A: Standard outputs such as 4–20 mA and 0–10 V.
Q4: What power supply does it use?
A: It operates on a 24 V DC industrial power supply.
Q5: How much does the SB512 weigh?
A: The approximate weight is 0.17 kg.
Q6: What are the physical dimensions of the module?
A: Approximately 17.5 × 100 × 110 mm.
Q7: Where is the SB512 typically installed?
A: It is usually mounted on DIN rails inside control cabinets.
Q8: Why is galvanic isolation important in signal conditioning?
A: Galvanic isolation reduces noise and prevents ground loop interference, improving signal fidelity.
Q9: In which industries is the SB512 commonly used?
A: It is used in manufacturing, utilities, environmental monitoring, and process control systems.
Q10: Can the SB512 operate continuously under industrial conditions?
A: Yes, it is built to operate continuously within industrial temperature and humidity ranges.