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The ABB CP610 (1SAP510100R0001) is a high-performance programmable control and interface module designed for industrial automation and process control. It provides precise monitoring and control capabilities for mid-to-large-scale automation systems, integrating analog and digital I/O with advanced logic processing and communication interfaces.
CP610 is built for robust operation in demanding industrial environments, ensuring reliable execution of complex control algorithms, seamless integration with field devices, and compatibility with supervisory systems like SCADA, DCS, and PLCs. Its design emphasizes modularity, enabling flexible deployment and future scalability without extensive reconfiguration.
This module is ideal for applications requiring high reliability, real-time processing, and deterministic control, while maintaining a compact footprint suitable for panel or DIN-rail mounting.
Brand: ABB
Product Series: CP Control & Processing Modules Series
The CP series is engineered for industrial automation and control, providing a range of modules with flexible I/O configurations, onboard logic processing, and communication capabilities. CP610 is one of the higher-capacity modules in this series, supporting complex automation requirements and integration with other CP modules or field devices.
The ABB CP610 functions as an intelligent control processor, consolidating signal acquisition, control logic execution, and communication within a single modular unit. It simplifies automation designs by centralizing I/O handling, signal processing, and system communication.
Physically, CP610 is constructed for industrial-grade durability, with protection against vibration, electrical interference, and temperature fluctuations. The module features clear status LEDs for power, communication, error, and activity indication, aiding in rapid commissioning and troubleshooting.
CP610 supports real-time processing with high determinism, ensuring that logic execution and signal responses occur predictably, which is critical for processes requiring precise timing and control.
Process Manufacturing Control
CP610 is ideal for chemical, pharmaceutical, food, and material processing industries where it can acquire sensor data, execute complex control logic, and regulate actuators.
Machine Automation and Sequencing
It orchestrates manufacturing machinery, including motion control, conveyor coordination, robotic systems, and automated assembly processes.
Energy and Utility Monitoring
CP610 serves as a local control unit in energy systems, collecting input from meters and sensors, performing control logic, and communicating with centralized energy management systems.
Building Automation
It controls HVAC, lighting, and security systems, integrating multiple building subsystems into a unified control platform for efficiency and monitoring.
Laboratory and Test Automation
CP610 is used in automated test rigs, acquiring data from sensors, coordinating actuators, and logging results for analysis.
High Integration Flexibility
Supports multiple digital and analog I/O types, allowing direct connection to a variety of sensors and actuators without additional converters.
Reliable Real-Time Processing
Ensures deterministic execution of complex control logic, making it suitable for precision-dependent industrial tasks.
Industrial-Grade Durability
Engineered for harsh environments, providing resistance to temperature extremes, vibration, electrical noise, and transient events.
Scalable and Modular Design
Supports expansion through additional I/O modules or communication interfaces, accommodating growing system requirements.
Clear Diagnostics and Maintenance Support
Integrated LEDs indicate power, communication, and error status for simplified troubleshooting and maintenance planning.
| Specification | Details |
|---|---|
| Model | CP610 (1SAP510100R0001) |
| Module Type | Programmable Control & Interface Module |
| Digital Inputs | 40 inputs |
| Digital Outputs | 32 outputs |
| Analog Inputs | 20 channels |
| Analog Outputs | 10 channels |
| Communication Ports | RS-485, Ethernet, Fieldbus (configurable) |
| Processor Type | Industrial-grade PLC processor core |
| Memory | 1 MB–4 MB application / data (configurable) |
| Execution Cycle | ~1 ms per 1000 instructions (typical) |
| Power Supply | 24 V DC |
| Power Consumption | 18 W |
| Operating Temperature | –20°C to +60°C |
| Storage Temperature | –40°C to +85°C |
| Isolation | Field-to-logic isolation |
| Dimensions (H×W×D) | 150 mm × 110 mm × 75 mm |
| Weight (kg) | 1.50 kg |
| Mounting Method | Panel/DIN Rail |
| Status Indicators | Power, Comm, Error, I/O Activity LEDs |
| Model | Digital Inputs | Digital Outputs | Analog Inputs | Analog Outputs | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|
| CP601 | 32 | 24 | 16 | 8 | 15 W | 140 × 100 × 70 | 1.25 |
| CP602 | 36 | 28 | 18 | 9 | 16 W | 145 × 105 × 70 | 1.35 |
| CP605 | 48 | 32 | 24 | 12 | 20 W | 160 × 110 × 75 | 1.60 |
| CP620 | 56 | 40 | 32 | 16 | 22 W | 180 × 120 × 85 | 2.10 |
| CP630 | 64 | 48 | 40 | 20 | 25 W | 200 × 130 × 90 | 2.80 |
| Model | Function | Channels / Type | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| DI810 | Digital Input Module | 16 digital inputs | 2.0 | 90 × 120 × 25 | 0.32 |
| DO810 | Digital Output Module | 16 digital outputs | 2.0 | 90 × 120 × 25 | 0.33 |
| AI820 | Analog Input Module | 12 analog inputs | 3.0 | 90 × 120 × 40 | 0.50 |
| AO820 | Analog Output Module | 12 analog outputs | 3.0 | 90 × 120 × 40 | 0.50 |
| CP602 | Programmable Control Module | 36 DI / 28 DO / 18 AI | 16 W | 145 × 105 × 70 | 1.35 |
Q1: What is the primary function of CP610?
A1: CP610 serves as a central programmable control module, acquiring I/O signals, executing logic, and communicating with supervisory systems.
Q2: How many digital inputs are available on CP610?
A2: The module supports 40 digital input points.
Q3: How many analog input channels does CP610 have?
A3: CP610 provides 20 analog input channels for continuous measurement signals.
Q4: What communication interfaces are built into CP610?
A4: CP610 includes RS-485, Ethernet, and Fieldbus interfaces for flexible integration with industrial networks.
Q5: What is the operating temperature range of CP610?
A5: CP610 operates reliably between –20°C and +60°C.
Q6: What is the weight of CP610?
A6: The module weighs approximately 1.50 kg.
Q7: What are the dimensions of CP610?
A7: Dimensions are 150 mm (H) × 110 mm (W) × 75 mm (D).
Q8: Can CP610 expand with additional I/O modules?
A8: Yes, it can integrate with additional I/O modules for scalable system expansion.
Q9: Is CP610 suitable for industrial environments?
A9: Yes, it is designed to withstand vibration, electrical noise, and temperature fluctuations typical in industrial settings.
Q10: How does CP610 indicate its operational status?
A10: The module has LED indicators for power, communication, errors, and I/O activity for easy monitoring and troubleshooting.