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- CI560
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- Sweden
- 180 mm × 240 mm × 85 mm
- 3.1kg
- 3BUC98002R0001
- Xiamen, China
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ABB CI560 (3BUC98002R0001) — Comprehensive Product Specification, Introduction, Applications, Advantages, and FAQs
Product Overview
The ABB CI560 (3BUC98002R0001) is a high‑level industrial communication and interface module designed for reliable data acquisition, signal conditioning, and communication across automation systems. It serves as an important integration point between field sensors, actuators, and control systems such as PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and distributed control systems (DCS).
The CI560 is built to handle a mix of analog and digital inputs/outputs with precision, supporting stable data exchange in real‑time control applications. Its rugged industrial design enables it to perform reliably under conditions of temperature variation, electrical noise, and vibration, making it suitable for a wide range of industrial environments.
The module’s flexible interface capabilities and robust signal processing make it a core communication component within complex automation networks. CI560 can serve as a communication hub in mid‑to‑large scale automated facilities, offering dependable performance for mission‑critical operations.
Brand and Product Series
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Brand: ABB
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Product Series: CI Communication Interface Modules
The CI series encompasses a family of communication and interface modules engineered for industrial automation applications. These modules facilitate the transfer of data between field devices and higher‑level control systems, enabling real‑time monitoring, control, and automation. The series includes modules with different combinations of analog and digital I/O, communication capabilities, and performance levels to match diverse industrial needs.
Product Introduction
The CI560 integrates multiple analog and digital signal paths into a single industrial interface module. It acquires input signals from sensors, conditions the signals for accuracy and stability, and communicates the processed data to controllers or supervisory systems. The module also distributes output signals to actuators or field devices as part of closed‑loop control and automation logic.
CI560’s design emphasizes ease of installation and maintenance. It supports DIN rail or modular rack mounting, and features LED indicators for power status, I/O activity, and fault conditions. Built‑in isolation and noise suppression mechanisms ensure that analog signals are accurately captured even in electrically noisy environments.
Applications
Process Automation and Control
In continuous or batch process industries (such as chemical, food processing, and pharmaceuticals), CI560 collects real‑time data from field sensors—such as temperature, flow, pressure, and level transmitters—and communicates it to control systems.
Machine and Factory Automation
The module interfaces with machine sensors, safety interlocks, and control actuators on manufacturing equipment. It supports automated logic, sequencing, and machine performance monitoring.
Energy Management and Power Systems
CI560 gathers data from energy meters, current transformers, and protective relays in power generation and distribution environments to support energy monitoring, load balancing, and fault detection.
Infrastructure and Building Automation
The module connects environmental sensors, HVAC systems, security interfaces, and facility control systems to centralized supervision platforms.
Testing and Measurement Systems
In labs and test bench setups, CI560 acquires large numbers of analog and digital data streams for analysis, calibration, and verification processes.
Product Advantages
Versatile Signal Integration
Supports multiple analog and digital inputs and outputs, enabling a broad mix of field devices to connect to one module without needing separate converters.
Reliable Communication
High‑speed and stable data transfer supports real‑time control and monitoring with minimal latency.
Industrial Durability
Designed to withstand harsh industrial conditions, including temperature swings, electrical noise, and mechanical vibration.
Modular and Scalable
Mountable on DIN rails or in modular racks to facilitate flexible system design and easy scalability in distributed systems.
Built‑In Diagnostics
LED indicators for power, I/O activity, and fault status provide visual feedback that simplifies maintenance and troubleshooting.
Technical Specifications
| Specification | Details |
|---|---|
| Model | CI560 (3BUC98002R0001) |
| Module Type | Communication and I/O Interface Module |
| Digital Inputs | 32 inputs |
| Digital Outputs | 16 outputs |
| Analog Inputs | 16 analog channels |
| Analog Outputs | 8 analog channels |
| Input Signal Types | Voltage: 0–10 V, ±10 V; Current: 0–20 mA, 4–20 mA |
| Output Signal Types | Voltage: 0–10 V; Current: 4–20 mA |
| Resolution | 16‑bit |
| Sampling Time | ~20 ms per channel |
| Communication Protocols | Standard industrial interfaces |
| Power Consumption | 15 W |
| Operating Temperature | –20 °C to +60 °C |
| Storage Temperature | –40 °C to +85 °C |
| Isolation | Channel‑to‑system isolation |
| Dimensions (H×W×D) | 180 mm × 240 mm × 85 mm |
| Weight (kg) | 3.10 kg |
| Mounting Method | DIN rail / Modular rack |
| Status Indicators | Power, communication, I/O activity, fault LEDs |
Related Models — Same Series or Similar Function
| Model | Digital Inputs | Digital Outputs | Analog Inputs | Analog Outputs | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|
| CI501 | 8 | 4 | 4 | 2 | 6.0 | 100 × 140 × 55 | 1.10 |
| CI502 | 12 | 6 | 6 | 3 | 8.0 | 120 × 160 × 60 | 1.25 |
| CI525 | 16 | 8 | 8 | 4 | 9.0 | 120 × 180 × 60 | 1.55 |
| CI530 | 24 | 12 | 12 | 6 | 11.0 | 160 × 200 × 75 | 2.15 |
| CI546 | 24 | 12 | 12 | 6 | 12.0 | 140 × 220 × 75 | 2.20 |
Other Popular Models — Same Brand
| Model | Function | Channels/Outputs | Resolution/Type | Power (W) | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|---|
| DI810 | Digital Input Module | 16 digital inputs | Digital | 2.0 | 90 × 120 × 25 | 0.32 |
| DO810 | Digital Output Module | 16 digital outputs | Digital | 2.0 | 90 × 120 × 25 | 0.33 |
| AI820 | Analog Input Module | 12 analog inputs | 16‑bit | 3.0 | 90 × 120 × 40 | 0.50 |
| AO820 | Analog Output Module | 12 analog outputs | 16‑bit | 3.0 | 90 × 120 × 40 | 0.50 |
| BCU‑12 | Control/Interface Module | Multi I/O | Digital/Analog | 10.0 | 140 × 180 × 70 | 2.10 |
Frequently Asked Questions (FAQ)
Q1: What is the main function of the CI560 module?
A1: The CI560 is a communication and I/O interface module that integrates both analog and digital signals from field devices into industrial automation systems.
Q2: How many digital inputs does CI560 support?
A2: CI560 supports up to 32 digital inputs.
Q3: How many analog output channels are available on CI560?
A3: The module provides 8 analog output channels.
Q4: What is the resolution of the analog signals?
A4: CI560 uses 16‑bit resolution for precise analog signal representation.
Q5: What types of signals can CI560 process?
A5: It processes standard industrial voltage (0–10 V, ±10 V) and current (0–20 mA, 4–20 mA) signals.
Q6: What are the physical dimensions of CI560?
A6: The dimensions are approximately 180 mm × 240 mm × 85 mm.
Q7: What is the weight of CI560?
A7: The module weighs about 3.10 kg.
Q8: What is the operating temperature range?
A8: CI560 operates within –20 °C to +60 °C.
Q9: Does the module provide diagnostics?
A9: Yes, CI560 includes LED indicators for power, communication status, I/O activity, and fault conditions.
Q10: Can CI560 be integrated into larger automation networks?
A10: Yes, CI560 is designed to integrate with other communication and interface modules for scalable industrial systems.