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- ABB
- AI635
- Analog Input Module
- Sweden
- 410 × 210 × 190 mm
- 1.04kg
- 3BHT300032R1
- Xiamen, China
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Our products are imported in bulk from the place of origin. Because of the cooperative relationship, our products are all original and 100% new.
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We provide 7*24 hours service to our customers. We will be there whenever you need us.
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All our products are priced very favorably because we have our own warehouse and supply.
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ABB AI635 Industrial Drive – Detailed Specification, Overview, Applications, Advantages, Series & Related Models
1. Product Introduction
The ABB AI635 is a high-performance industrial drive designed to provide precise motor control for a wide range of machinery and automation systems. Engineered for robust performance and long service life, the AI635 supports advanced process control, energy savings, and seamless integration into modern industrial networks. It features a compact design, intuitive interface, and flexible configuration options to suit varied industrial environments.
2. Product Parameters (Model: 3BHT300032R1)
| Parameter | Specification |
|---|---|
| Model Number | AI635 |
| Product Code | 3BHT300032R1 |
| Brand | ABB |
| Series | AI600 Industrial Drive Series |
| Input Voltage | 380–480 V AC ±10 % |
| Rated Power | 22 kW |
| Rated Current | 45 A |
| Control Type | Vector Control / Sensorless Vector |
| Communication Interfaces | Modbus RTU, Ethernet/IP, PROFINET |
| Protection Rating | IP20 |
| Cooling Method | Forced Air Cooling |
| Dimensions (H×W×D) | 410 × 210 × 190 mm |
| Weight | 1.04 kg |
| Operating Temperature Range | –10 °C to +50 °C |
| Altitude | Up to 1000 m without derating |
3. Applications
The ABB AI635 drive is suitable for a broad spectrum of industrial applications, including but not limited to:
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Conveyor systems in manufacturing and logistics plants
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Pumps and fans in HVAC and process industries
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Centrifugal compressors requiring precise speed control
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Material handling equipment
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Automated packaging machines
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Textile production lines
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Water treatment facilities
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Mining and heavy industries requiring variable speed control
It is optimized for environments where energy efficiency, process precision, and operational uptime are critical.
4. Product Advantages
The ABB AI635 offers several key advantages for industrial automation:
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High Precision Control: Advanced vector control algorithms ensure smooth acceleration, deceleration, and speed stability.
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Energy Efficiency: Adaptive motor optimization reduces electrical consumption and operational costs.
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Robust Protection: Multiple built-in protections for overcurrent, overvoltage, thermal overload and short circuits enhance reliability.
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Easy Integration: Supports multiple industrial communication protocols for seamless integration into existing automation systems.
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User-Friendly Interface: Clear display and intuitive navigation simplify setup, monitoring, and troubleshooting.
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Modular Expandability: Optional I/O and communication modules allow customization without redesign.
These strengths make the AI635 ideal for demanding industrial settings where uptime, efficiency, and precise control are paramount.
5. Brand: ABB
ABB is a globally recognized provider of industrial automation, robotics, and power technologies. Its products are widely adopted in manufacturing, utilities, infrastructure, transportation, and process industries. The AI635 drive reflects ABB’s commitment to quality, innovation, and reliability.
6. Product Series: AI600 Industrial Drive Series
The AI600 Series is a family of medium-voltage industrial drives tailored for flexible, energy-efficient motor control across multiple industries. The series features compatible modules in various power ranges, extensive communication options, and scalable configurations for diverse application needs.
7. Related Models in the AI600 Series (Similar or Complementary Models)
| Model | Rated Power | Input Voltage | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|
| AI610 | 11 kW | 380–480 V AC | 350×185×170 | 7.1 |
| AI620 | 15 kW | 380–480 V AC | 360×195×175 | 8.3 |
| AI630 | 18.5 kW | 380–480 V AC | 380×205×185 | 9.2 |
| AI640 | 30 kW | 380–480 V AC | 420×220×190 | 11.8 |
| AI650 | 37 kW | 380–480 V AC | 440×230×200 | 13.5 |
These models vary in power rating and physical size, enabling selection based on application power and space requirements.
8. Other Popular ABB Models (Same Brand, Different Series)
| Model | Series | Rated Power | Input Voltage | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| ACS580-22kW | ACS580 Drive | 22 kW | 380–480 V AC | 410×210×190 | 10.5 |
| ACS880-45kW | ACS880 Drive | 45 kW | 380–480 V AC | 560×300×240 | 18.9 |
| ACS355-11kW | ACS355 Drive | 11 kW | 380–480 V AC | 350×185×170 | 7.0 |
| ACH580-15kW | ACH580 HVAC Drive | 15 kW | 380–480 V AC | 360×195×175 | 8.1 |
| ACQ580-30kW | ACQ580 Quattro Drive | 30 kW | 380–480 V AC | 420×220×190 | 12.1 |
9. FAQ – 10 Questions & Answers
Q1: What applications is the ABB AI635 best suited for?
A1: The AI635 is ideal for conveyors, pumps, fans, compressors, and automated machinery in manufacturing, processing, and utility systems due to its precise speed and torque control.
Q2: What communication protocols does the AI635 support?
A2: It supports Modbus RTU, Ethernet/IP, and PROFINET for flexible integration with industrial networks.
Q3: How do I select the right AI600 Series drive for my motor?
A3: Match the drive’s rated power and voltage with your motor’s specifications, consider environmental conditions, and ensure adequate cooling and protection features.
Q4: Can the AI635 reduce energy consumption?
A4: Yes, through adaptive motor optimization and variable speed control, it significantly lowers energy usage compared with fixed-speed systems.
Q5: Is the AI635 suitable for outdoor installation?
A5: It is rated IP20, which generally requires installation in a suitable enclosure for outdoor or dusty environments.
Q6: How is the AI635 cooled?
A6: It uses a forced air cooling system that maintains stable operating temperatures under full load.
Q7: What safety protections are included?
A7: The drive includes protections for overcurrent, overvoltage, thermal overload, short circuits, and other fault conditions.
Q8: Can I expand the I/O of the AI635?
A8: Yes, optional I/O modules and communication cards allow configuration expansion to fit complex control requirements.
Q9: What maintenance is required for the AI635?
A9: Routine visual inspections, ensuring proper ventilation, cleaning of cooling elements, and periodic firmware updates help maintain optimal performance.
Q10: Does the AI635 support sensorless vector control?
A10: Yes, it features sensorless vector control for high performance without the need for external speed feedback devices.