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- Bently Nevada
- 3500/92 136188-02
- Ethernet/RS232 Modbus I/O Module
- USA
- 150 mm × 100 mm × 25 mm
- 0.22kg
- Xiamen, China
- New & In Stock
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1. Product Overview: Bently Nevada 3500/92 136188-02
Product Description
The Bently Nevada 3500/92 136188-02 is a Communication Gateway Module in the 3500 Series, designed to integrate machine condition monitoring systems with external control platforms such as Distributed Control Systems (DCS), Supervisory Control and Data Acquisition (SCADA) systems, and Programmable Logic Controllers (PLC). This module facilitates seamless communication between the 3500 monitoring rack and external devices, providing vital data from critical machinery to improve real-time monitoring and predictive maintenance capabilities.
Supporting multiple communication protocols such as Modbus TCP/IP, Modbus RTU, and Bently Nevada’s proprietary protocols, the module offers Ethernet and serial communication (RS-232, RS-422, RS-485) for flexible and reliable data transmission. The 136188-02 version is designed to cater to high-performance applications, ensuring that the data from machinery protection systems is efficiently routed to external control systems for better operational control and safety.
The module’s compact design and ease of integration make it an ideal solution for industrial environments where real-time machine health monitoring is critical to maintaining operational uptime and preventing unexpected failures.
Brand and Series Information
| Category | Details |
|---|---|
| Brand | Bently Nevada |
| Series | 3500 Series |
| Product Type | Communication Gateway Module |
| Model Number | 3500/92 136188-02 |
Technical Specifications
| Parameter | Value |
|---|---|
| Model | 3500/92 136188-02 |
| Function | Communication Gateway Module |
| Power Supply | 24 VDC (Nominal) |
| Communication Interfaces | Ethernet TCP/IP, RS-232, RS-422, RS-485 |
| Supported Protocols | Modbus RTU, Modbus TCP/IP, Proprietary 3500 protocols |
| Operating Temperature | -40°C to +85°C |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5% to 95% (non-condensing) |
| Dimensions (L × W × H) | 150 mm × 100 mm × 25 mm |
| Weight | 0.22 kg |
| Mounting | Rack Mount, Compatible with 3500 Rack |
| Hot-Swappable | No, requires power-down for installation/removal |
Key Advantages
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Reliable Multi-Protocol Support: The 3500/92 136188-02 supports Modbus TCP/IP, Modbus RTU, and proprietary communication protocols, ensuring flexible integration with different control systems.
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Multiple Communication Interfaces: It supports both Ethernet and serial communication (RS-232/RS-422/RS-485), making it versatile for different industrial environments.
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Compact and Efficient Design: The small form factor and light weight (0.22 kg) allow for easy installation and efficient use of space in control panels.
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Wide Operational Range: With an operational temperature range of -40°C to +85°C and tolerance for 95% humidity, the module is built for robust industrial applications.
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Real-Time Data Transmission: The module ensures timely and reliable transmission of critical machine data, enabling efficient predictive maintenance, reducing unplanned downtime, and optimizing machine performance.
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Cost-Effective Solution: By providing enhanced connectivity and communication without complex hardware, this module is a cost-effective solution for upgrading existing machinery monitoring systems.
Applications
The 3500/92 136188-02 module is ideally suited for industries that require continuous monitoring of machine health and performance in harsh and dynamic environments. Key applications include:
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Power Generation: Monitoring turbines, generators, and associated equipment.
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Oil & Gas: Real-time data transmission from compressors, pumps, and other rotating machinery, both onshore and offshore.
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Petrochemical and Chemical Plants: Ensuring optimal performance of critical processing equipment and preventing system failures.
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Mining & Metals: Machinery protection for crushers, mills, and conveyors in demanding mining environments.
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Water Treatment Facilities: Continuous monitoring of pumps and motors to prevent unanticipated failures.
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Manufacturing Plants: Machinery monitoring in automated and heavy-duty manufacturing environments.
2. Related Models – Same Series or Similar Modules
| Model | Function/Type | Key Specs (Size/Voltage/Weight) | Description/Use Case |
|---|---|---|---|
| 3500/91 | Communication Gateway Module | 150 mm × 100 mm × 25 mm / 24 VDC / 0.20 kg | Alternative gateway with similar capabilities, providing Ethernet and serial communication. |
| 3500/22-01-01-00 (TDI) | Transient Data Interface Module | 241.3 × 24.4 × 241.8 mm / 24 VDC / 0.9 kg | Designed for capturing transient data from machinery. |
| 3500/33 16-Channel Relay | Relay Output Module | Rack size / 24 VDC / ~0.7 kg | Provides 16 relay outputs for triggering alarms or shutdowns. |
| 3500/15 125840-02 | Low Voltage Power Module | 85–265 VAC / Rack size / ~0.4 kg | Powers the entire 3500 rack and its connected modules. |
| 3500/50 133442-01 | Overspeed Protection Module | 24 VDC input / Standard size / ~1.0 kg | Protects against overspeed conditions in rotating machinery. |
3. Popular Models from the Same Brand (Bently Nevada)
| Model | Type/Function | Key Specs (Size/Voltage/Weight) | Description/Application |
|---|---|---|---|
| 3500/93 135785-01 | System Display Module | 150 × 120 × 30 mm / 12 VDC / 0.2 kg | Provides real-time data visualization and alarm monitoring. |
| 3500/22M 288055-01 | Transient Data Interface Module | 241.3 × 24.4 × 241.8 mm / 24 VDC / 0.9 kg | Enhanced transient data capture and analysis. |
| 3500/40M (e.g., 176449-01) | Proximitor/Position Monitoring Module | Standard rack size / 24 VDC / ~0.8 kg | Monitors shaft position and runout for critical machine safety. |
| 3500/20 Series | I/O Interface Modules | Rack size / 24 VDC / ~0.7 kg | Interfaces sensors and control systems for process automation. |
| 3300 XL Series | Proximity Probes & Sensors | Compact / Lightweight / Varies per model | Precision monitoring of machinery shafts and rotating elements. |
4. FAQ – Top 10 Questions About 3500/92 136188-02
Q1: What does the 3500/92 136188-02 module do?
A1: The module serves as a communication interface, transferring data from the 3500 machinery protection system to external control systems like DCS, SCADA, or PLC.
Q2: What communication interfaces are available on this model?
A2: It supports Ethernet TCP/IP and serial interfaces (RS-232, RS-422, RS-485).
Q3: What protocols does the module support?
A3: The module supports Modbus RTU, Modbus TCP/IP, and proprietary Bently Nevada protocols for data transmission.
Q4: How is this module powered?
A4: It operates with a 24 VDC power supply.
Q5: What are the physical dimensions and weight of the module?
A5: The dimensions are 150 mm × 100 mm × 25 mm, and the weight is approximately 0.22 kg.
Q6: Can the module be installed without shutting down the system?
A6: No, the module is not hot-swappable. It requires a power-down state before installation or removal.
Q7: What is the temperature range for operation?
A7: The module can operate in environments ranging from -40°C to +85°C.
Q8: How is the configuration done?
A8: Configuration is carried out through software tools that connect to the module via Ethernet or serial communication. These tools allow users to define communication settings, data mapping, and protocol parameters to fit specific control system requirements.
Q9: Can this module integrate with existing SCADA or DCS systems?
A9: Yes, the 3500/92 136188-02 is specifically designed for seamless integration with SCADA, DCS, and PLC systems using standard industrial communication protocols.
Q10: What types of data does the module transmit?
A10: The module transmits real-time machine condition data such as vibration levels, temperature readings, alarm statuses, and other critical operational parameters to enable proactive maintenance and safety management.
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