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Allen-Bradley 20G1ALC460AN0NNNNN PowerFlex 755 AC Drive

1. Product Overview

The Allen-Bradley 20G1ALC460AN0NNNNN is a high-power PowerFlex 755 AC Drive designed for large industrial motor-control applications requiring substantial current capacity, three-phase 400 VAC operation, variable-speed control, network integration, and cabinet-mounted installation.

This model belongs to the PowerFlex 750-Series and specifically to the PowerFlex 755 product family.

The drive is configured for 400 VAC, three-phase input power and provides a nominal output current of 460 A.

Its rated motor-power capability is approximately:

• 315 kW Light Duty
• 250 kW Normal Duty
• 200 kW Heavy Duty

The product uses Frame 8 construction and an IP20 / NEMA Type 1, 800 mm deep MCC-style cabinet arrangement.

The configuration includes embedded EtherNet/IP, forced-air cooling, AC input with precharge, no DC terminals, filtered input, CM jumper removed, no dynamic braking, and no local HIM.

This combination makes the model particularly suitable for large pumps, fans, blowers, conveyors, process equipment, material-handling systems, and other industrial machinery using 400 VAC three-phase motors.

The catalog configuration is a high-capacity PowerFlex 755 packaged drive and was positioned for large industrial motor-control applications rather than compact machine-level applications.

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2. Brand, Product Family, and Series

Category	Specification
Brand	Allen-Bradley
Product Family	PowerFlex
Product Series	PowerFlex 750-Series
Drive Series	PowerFlex 755
Product Type	Air-Cooled AC Drive
Catalog Number	20G1ALC460AN0NNNNN
Voltage Class	400 VAC
Phase	Three Phase
Nominal Output Current	460 A
Light-Duty Rating	315 kW
Normal-Duty Rating	250 kW
Heavy-Duty Rating	200 kW
Frame Size	Frame 8
Cooling	Forced Air
Enclosure	IP20 / NEMA Type 1
Cabinet Style	MCC Style
Cabinet Depth	800 mm
Input Type	AC Input with Precharge
DC Terminals	None
Filtering	Filtered
CM Jumper	Removed
Dynamic Braking	None
HIM	Blank / No HIM
Communication	Embedded EtherNet/IP

The PowerFlex 755 series is designed for applications where a conventional compact VFD does not provide enough motor power, control flexibility, or system-level integration capability.

The 20G1ALC460AN0NNNNN represents a large Frame 8 configuration within the 400 VAC class.

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3. Main Technical Parameters

Parameter	Specification
Catalog Number	20G1ALC460AN0NNNNN
Brand	Allen-Bradley
Product Family	PowerFlex
Product Series	PowerFlex 750-Series
Drive Series	PowerFlex 755
Drive Type	Air-Cooled AC Drive
Input Voltage	400 VAC
Input Phase	Three Phase
Nominal Current	460 A
Light-Duty Motor Rating	315 kW
Normal-Duty Motor Rating	250 kW
Heavy-Duty Motor Rating	200 kW
Frame Size	8
Cooling Method	Forced Air
Enclosure	IP20 / NEMA Type 1
Cabinet Style	MCC Style
Cabinet Depth	800 mm
Input Configuration	AC Input with Precharge
DC Terminals	None
Input Filter	Filtered
CM Jumper	Removed
Dynamic Braking	None
Local HIM	Blank / No HIM
Communication	Embedded EtherNet/IP
Approx. Height	2453 mm
Approx. Width	600 mm
Approx. Depth	800 mm maximum cabinet-depth configuration
Approx. Basic Weight	623 kg
Mounting Style	Floor-Mounted MCC-Style Cabinet
Cooling	Forced Air
Main Application	Large Industrial Motor Control

The Frame 8 IP20 MCC-style configuration is approximately 2453 mm high, 600 mm wide, and 600 or 800 mm deep, with an approximate weight of 623 kg. These are frame-level mechanical reference values and should be treated as approximate rather than as a substitute for the final dimensional drawing of a configured installation.

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4. Product Configuration

The catalog number 20G1ALC460AN0NNNNN represents a specific PowerFlex 755 configuration.

Its principal configuration can be summarized as follows:

Configuration Item	Specification
Product	PowerFlex 755 AC Drive
Voltage	400 VAC
Phase	Three Phase
Current	460 A
Light Duty	315 kW
Normal Duty	250 kW
Heavy Duty	200 kW
Cooling	Air Cooled / Forced Air
Input	AC Input with Precharge
DC Terminals	None
Enclosure	IP20 / NEMA Type 1
Cabinet	800 mm MCC Style
Frame	8
Filtering	Filtered
CM Jumper	Removed
Dynamic Braking	None
HIM	Blank / No HIM
Communication	Embedded EtherNet/IP

The configuration is designed for permanent industrial installations where the drive is normally installed in an electrical room, MCC area, process-control room, or other controlled industrial environment.

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5. PowerFlex 755 Series Position

The PowerFlex 755 occupies the high-power section of the PowerFlex 750-Series.

Compared with smaller general-purpose drives, the PowerFlex 755 architecture is better suited to:

• Large motors.
• High-current applications.
• Large pumps.
• Large fans.
• Heavy conveyors.
• Industrial process machinery.
• Mining equipment.
• Material-handling systems.
• Centralized plant automation.
• Large variable-speed motor systems.

The 20G1ALC460AN0NNNNN is therefore more appropriately viewed as a large industrial drive cabinet than as a compact standalone VFD.

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6. 400 VAC Three-Phase Operation

The model is designed for a 400 VAC three-phase system.

This voltage class is widely used in industrial power-distribution systems.

The 400 VAC class is suitable for many large industrial motors while maintaining compatibility with common low-voltage industrial distribution architectures.

Typical systems can include:

• Industrial pumps.
• Process fans.
• Blowers.
• Conveyors.
• Compressors.
• Material-handling systems.
• Manufacturing equipment.
• Utility machinery.

The final motor selection must always be based on the motor nameplate voltage and current rather than the motor’s nominal kW value alone.

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7. 460 A Output Capability

The drive provides a nominal output current rating of 460 A.

This is a substantial current rating and places the model firmly in the large industrial drive category.

A 460 A drive should be selected according to the actual motor operating conditions.

Important factors include:

• Motor full-load current.
• Motor voltage.
• Motor power.
• Motor service factor.
• Load torque.
• Starting torque.
• Acceleration time.
• Deceleration time.
• Overload requirements.
• Operating cycle.
• Ambient temperature.
• Installation altitude.
• Motor cable length.
• Braking requirements.

The motor’s nameplate current is particularly important.

A motor rated at a particular kW value can have different current requirements depending on its design, efficiency, power factor, and operating conditions.

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8. Light-Duty Rating — 315 kW

The model provides a 315 kW Light-Duty rating.

This is the highest stated motor-power rating for this configuration.

Light-Duty operation is generally associated with applications where the load has a variable-torque characteristic.

Typical examples include:

• Centrifugal pumps.
• Centrifugal fans.
• Cooling-water pumps.
• Large ventilation fans.
• Circulation pumps.
• Large blowers.

For these applications, the 315 kW rating provides substantial motor-control capability.

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9. Normal-Duty Rating — 250 kW

The 250 kW Normal-Duty rating provides a practical capacity for general industrial machinery.

Typical applications include:

• Process pumps.
• Conveyors.
• Fans.
• Blowers.
• Material-handling machinery.
• General process equipment.
• Industrial utility systems.
• Manufacturing machinery.

The actual motor full-load current should be compared with the drive current rating before the final selection is made.

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10. Heavy-Duty Rating — 200 kW

The 200 kW Heavy-Duty rating is intended for applications where the motor experiences greater torque demand or a more demanding overload profile.

Potential applications include:

• Heavy conveyors.
• High-inertia machinery.
• Material-handling equipment.
• Process machinery.
• Machinery with frequent acceleration.
• Machinery with high starting torque.

The distinction between Light Duty, Normal Duty, and Heavy Duty is important.

A 200 kW heavy-duty motor application can place a much greater demand on the drive than a 200 kW variable-torque fan.

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11. Duty Classification

Duty Class	Continuous Output	1-Minute Overload	3-Second Overload	Motor Rating
Light Duty	460 A	506 A	Not normally applicable	315 kW
Normal Duty	435 A	479 A	639 A	250 kW
Heavy Duty	355 A	533 A	639 A	200 kW

The duty ratings illustrate why drive selection should be based on the actual load profile.

For example, a 250 kW centrifugal pump and a 250 kW high-inertia conveyor do not necessarily impose the same electrical requirements on the drive.

The motor current, torque profile, acceleration requirement, and overload cycle must all be considered.

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12. Embedded EtherNet/IP

The PowerFlex 755 architecture incorporates embedded EtherNet/IP communication.

For a large industrial drive, network integration is highly valuable.

The drive can become part of the plant automation network and exchange operating information with the control system.

Typical information can include:

• Start command.
• Stop command.
• Speed reference.
• Frequency reference.
• Drive status.
• Output current.
• Output frequency.
• Fault information.
• Alarm information.
• Diagnostic information.

A typical control structure can be:

PLC / DCS

↓

Industrial Ethernet

↓

PowerFlex 755

↓

400 VAC Motor

↓

Pump / Fan / Conveyor / Process Equipment

This architecture is suitable for centralized plant automation.

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13. Blank / No HIM Configuration

The model is configured as Blank / No HIM.

This means the drive does not include a local operator interface as part of the specified catalog configuration.

This configuration is particularly suitable when the drive is intended to be operated and monitored through:

• PLC.
• DCS.
• SCADA.
• Remote HMI.
• Industrial Ethernet.
• Plant automation software.

The absence of a standard HIM can also be useful in installations where the drive cabinet is not intended to be used as the primary operator station.

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14. Remote-Control Architecture

Because the model has embedded EtherNet/IP and no standard HIM, a centralized control architecture is a natural application.

A typical system can use:

Operator Station

↓

SCADA / HMI

↓

PLC

↓

EtherNet/IP

↓

20G1ALC460AN0NNNNN

↓

400 VAC Motor

This arrangement is especially useful for large plants containing multiple motors.

Operators can manage several drives from a centralized control room rather than standing beside each individual drive.

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15. Filtered Input Configuration

The drive uses a filtered configuration.

Filtering is important in large variable-frequency-drive installations because the switching process produces high-frequency electrical components.

Overall electromagnetic compatibility depends on the complete installation.

Important considerations include:

• Power-system grounding.
• Motor-cable construction.
• Motor-cable length.
• Shielding.
• Cable routing.
• Control-cable routing.
• Cabinet grounding.
• Motor-frame grounding.
• Separation of power and control cables.
• Installation practices.

The drive’s filter is therefore one part of the complete EMC design.

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16. CM Jumper Removed

The model uses the CM jumper removed configuration.

This is an important distinction from related JN configurations.

The common-mode configuration influences the electrical relationship between the drive’s internal circuitry and ground.

The correct configuration should be selected according to:

• Power-system grounding.
• Distribution-system design.
• EMC requirements.
• Motor insulation.
• Cable length.
• Grounding system.
• Plant electrical standards.

The CM configuration should not be changed casually after installation.

It should be evaluated as part of the complete electrical-system design.

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17. AC Input with Precharge

The drive uses AC input with precharge.

The precharge system is important because a large variable-frequency drive contains a substantial DC-link capacitor system.

When power is first applied, the DC bus must be charged in a controlled manner.

Precharge helps manage this initial charging process.

For a large Frame 8 drive, this is a significant part of the overall power-conversion architecture.

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18. No DC Terminals

The model is configured with no DC terminals.

It is therefore primarily intended for conventional AC-fed applications.

Typical installations include:

• Pump systems.
• Fan systems.
• Blower systems.
• Conveyor systems.
• Process machinery.
• Material handling.
• Industrial utility systems.
• Manufacturing equipment.

The configuration is different from applications designed around an external common DC bus.

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19. Dynamic Braking — None

The model has no dynamic braking in its standard configuration.

This should be considered carefully for applications involving rapid deceleration or large regenerative energy.

During deceleration, a motor can return mechanical energy to the drive.

This energy can increase the DC-bus voltage.

Applications with significant regenerative energy should therefore be evaluated for:

• Load inertia.
• Motor inertia.
• Operating speed.
• Deceleration time.
• Stopping frequency.
• Regenerative power.
• Braking resistor requirements.
• Regenerative-drive requirements.

The absence of standard dynamic braking is not a limitation for many pumps and fans.

It becomes more important when the load has substantial stored mechanical energy.

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20. Forced-Air Cooling

The model uses forced-air cooling.

At a power level of hundreds of kilowatts, the drive generates significant heat.

Correct airflow is therefore important.

The installation should provide:

• Adequate ventilation.
• Correct cabinet clearances.
• Suitable room temperature.
• Proper HVAC capacity.
• Clean airflow paths.
• Cooling-fan maintenance.
• Environmental control.

When several Frame 8 drives are installed together, the combined heat output can become a major electrical-room HVAC consideration.

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21. Frame 8 Construction

The drive uses Frame 8 construction.

Frame 8 is a large industrial cabinet format.

It is considerably larger than compact VFDs used for small motors.

The physical installation therefore requires planning for:

• Floor space.
• Cabinet height.
• Cabinet width.
• Cabinet depth.
• Cable entry.
• Maintenance access.
• Door clearance.
• Transportation.
• Lifting.
• Floor loading.

For the IP20 MCC-style configuration, the standard Frame 8 reference is approximately 2453 mm high × 600 mm wide × 600 or 800 mm deep, with an approximate weight of 623 kg.

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22. Mechanical Parameters

Mechanical Parameter	Approximate Specification
Model	20G1ALC460AN0NNNNN
Frame	8
Enclosure	IP20 / NEMA Type 1
Cabinet Style	MCC Style
Height	2453 mm
Width	600 mm
Depth	600 mm or 800 mm
Weight	623 kg
Cooling	Forced Air
Mounting	Floor-Mounted Cabinet
HIM	None
Filter	Integrated / Filtered Configuration

The 623 kg figure is an approximate Frame 8 IP20 MCC-style reference value.

For final equipment handling, foundation, transportation, and cabinet-layout work, the actual configured dimensional and weight documentation should be used.

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23. IP20 / NEMA Type 1 Protection

The model is configured as an IP20 / NEMA Type 1 MCC-style drive.

This is a significant distinction from IP54 / Type 12 versions of the PowerFlex 755.

The IP20 configuration is generally intended for a controlled electrical environment.

Typical installation locations include:

• Electrical rooms.
• MCC rooms.
• Drive rooms.
• Control rooms.
• Industrial switchgear rooms.
• Protected equipment cabinets.

It is not the preferred configuration for exposed outdoor environments or areas subject to direct water spray.

Environmental conditions should be reviewed before installation.

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24. Large Pump Applications

Large pumps are one of the strongest application areas for this drive.

Potential applications include:

• Industrial water pumps.
• Raw-water pumps.
• Cooling-water pumps.
• Process-water pumps.
• Transfer pumps.
• High-volume circulation pumps.
• Wastewater pumps.
• Utility pumps.

Variable-speed control allows the motor speed to be adjusted according to process demand.

A typical control arrangement can use:

Pressure Sensor

↓

PLC

↓

EtherNet/IP

↓

PowerFlex 755

↓

Pump Motor

This provides an effective architecture for automated pump control.

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25. Fan Applications

Large fans can also benefit significantly from variable-speed control.

Potential applications include:

• Factory ventilation.
• Process exhaust.
• Dust collection.
• Cooling systems.
• Furnace ventilation.
• Industrial HVAC.
• Air-handling systems.
• Combustion-air systems.

For variable-torque fan loads, the Light-Duty rating can be particularly useful.

The drive can adjust the fan speed according to the required airflow.

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26. Blower Applications

Industrial blowers can require substantial motor power.

Potential applications include:

• Aeration blowers.
• Process-air blowers.
• Combustion-air blowers.
• Pneumatic conveying.
• Industrial ventilation.
• Dust-control systems.
• Process-air systems.

The drive can provide variable-speed control while communicating operating information to the plant control system.

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27. Conveyor Applications

The PowerFlex 755 platform is also suitable for large conveyor systems.

Potential applications include:

• Aggregate conveyors.
• Cement conveyors.
• Bulk-material conveyors.
• Mining conveyors.
• Warehouse conveyors.
• Port material handling.
• Industrial production conveyors.

Variable-speed control can provide controlled acceleration and deceleration.

This can reduce sudden mechanical stress on:

• Gearboxes.
• Couplings.
• Shafts.
• Bearings.
• Belts.
• Pulleys.

For conveyors with downhill movement or high regenerative energy, braking requirements should be evaluated separately.

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28. Mining Applications

The model can be considered for various mining applications where a 400 VAC industrial motor system is used.

Potential applications include:

• Mine ventilation.
• Water pumping.
• Material handling.
• Conveyor systems.
• Processing equipment.
• Crushing auxiliaries.
• Large fans.
• Large pumps.

The high-current Frame 8 architecture makes it suitable for large motors that exceed the practical range of compact industrial drives.

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29. Cement Industry Applications

Cement plants use many large variable-speed motors.

Potential applications include:

• Process fans.
• Exhaust fans.
• Conveyors.
• Dust-collection systems.
• Cooling equipment.
• Material handling.
• Large pumps.
• Blowers.

The PowerFlex 755 architecture provides a standardized drive platform for these applications.

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30. Water and Wastewater Applications

The drive can be used in large water-treatment and wastewater systems.

Potential applications include:

• Raw-water pumping.
• Process-water pumping.
• High-lift pumping.
• Transfer pumping.
• Cooling-water systems.
• Industrial wastewater.
• Large aeration blowers.
• Circulation systems.

A PLC can adjust the drive speed according to:

• Flow.
• Pressure.
• Tank level.
• Process demand.

This makes the drive suitable for automated water systems.

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31. Material-Handling Applications

Large material-handling machinery often requires controlled speed and substantial motor current.

Potential applications include:

• Conveyors.
• Transfer systems.
• Bulk-material equipment.
• Hoisting-related auxiliary systems.
• Industrial handling machinery.
• Processing lines.

The drive can provide variable-speed operation while integrating status and fault information into the plant control network.

---

32. Process Machinery

The 20G1ALC460AN0NNNNN can be applied to large process machinery where variable-speed control is required.

Potential examples include:

• Mixing equipment.
• Process pumps.
• Fans.
• Blowers.
• Conveyors.
• Large rotating equipment.
• Industrial production machinery.

Final selection should always be based on the actual motor current and mechanical load characteristics.

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33. Major Product Advantages

33.1 High Current Capacity

The 460 A output capability provides substantial motor-control capacity.

This makes the drive suitable for large industrial motors.

---

33.2 Large Motor-Power Capability

The drive provides approximately:

• 315 kW Light Duty.
• 250 kW Normal Duty.
• 200 kW Heavy Duty.

This gives the same drive platform flexibility across different load types.

---

33.3 PowerFlex 755 Architecture

The PowerFlex 755 architecture is intended for large industrial applications requiring flexible control and automation integration.

---

33.4 Embedded EtherNet/IP

Embedded EtherNet/IP allows the drive to become part of a centralized plant automation system.

This can simplify communication between:

• PLCs.
• HMIs.
• SCADA.
• DCS.
• Drives.
• Other networked equipment.

---

33.5 Frame 8 Construction

Frame 8 provides a large physical and electrical platform suitable for high-power motors.

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33.6 Forced-Air Cooling

Forced-air cooling provides a practical thermal-management arrangement for high-power industrial applications.

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33.7 Filtered Configuration

The filtered configuration provides an integrated approach to input-side electrical noise management.

The final EMC performance still depends on installation practices.

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33.8 No HIM for Centralized Control

The absence of a local HIM can be an advantage where operation is intended to be centralized.

It prevents the local keypad from becoming the primary operator interface and encourages integration with the plant automation system.

---

33.9 AC Input with Precharge

The AC-input/precharge architecture is appropriate for conventional industrial variable-frequency-drive installations.

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33.10 Large Industrial Application Range

The model can serve:

• Pumps.
• Fans.
• Blowers.
• Conveyors.
• Mining equipment.
• Cement equipment.
• Water systems.
• Process machinery.
• Material-handling systems.

---

34. AN0 Configuration Characteristics

The AN0 configuration is particularly important because it identifies a specific configuration within the PowerFlex 755 family.

Important characteristics include:

Configuration	AN0 Specification
Voltage Class	400 VAC
Current	460 A
Light Duty	315 kW
Normal Duty	250 kW
Heavy Duty	200 kW
Frame	8
Enclosure	IP20 / Type 1
Filtering	Filtered
CM Jumper	Removed
Dynamic Braking	None
HIM	Blank / No HIM
Cooling	Forced Air
Input	AC with Precharge
DC Terminals	None
Network	Embedded EtherNet/IP

This configuration should not be confused with the similarly numbered 690 VAC 20G1ALF460 family.

The letter position in the catalog number identifies an important voltage/configuration distinction.

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35. Difference Between 20G1ALC460 and 20G1ALE460

This distinction is useful when selecting related products.

Parameter	20G1ALC460AN0NNNNN	20G1ALE460AN0NNNNN
Voltage Class	400 VAC	600 VAC
Current	460 A	460 A
Light Duty	315 kW	Approx. 500 HP
Normal Duty	250 kW	Approx. 500 HP
Heavy Duty	200 kW	Approx. 400 HP
Frame	8	8
Product	PowerFlex 755	PowerFlex 755
Cooling	Forced Air	Forced Air
Typical System	400 VAC	600 VAC

The two models have the same nominal current but are designed for different voltage systems.

They should not be treated as interchangeable.

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36. Difference Between 20G1ALC460AN0 and 20G1ALC460JN0

The 20G1ALC460JN0NNNNN is a closely related configuration.

Parameter	20G1ALC460AN0NNNNN	20G1ALC460JN0NNNNN
Voltage	400 VAC	400 VAC
Current	460 A	460 A
Light Duty	315 kW	315 kW
Normal Duty	250 kW	250 kW
Heavy Duty	200 kW	200 kW
Frame	8	8
Enclosure	IP20 / Type 1	IP20 / Type 1
Filtering	Filtered	Filtered
CM Jumper	Removed	Installed
Dynamic Braking	None	None
HIM	No HIM	No HIM
Cooling	Forced Air	Forced Air

The principal configuration difference is the CM jumper arrangement.

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37. Product Lifecycle

The 20G1ALC460AN0NNNNN is a discontinued catalog configuration.

Its listed discontinuation date is June 30, 2024.

The identified direct replacement is 20G1ALC460JN0NNNNN.

This is an important consideration for new projects.

For existing installations, however, the discontinued model can remain relevant for:

• Maintenance.
• Retrofit.
• Replacement planning.
• Spare inventory.
• Legacy equipment documentation.
• Existing plant standardization.
• Troubleshooting.

The availability of replacement hardware and compatible accessories should be evaluated when maintaining an existing installation.

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38. Five Recommended Related Models

The following models are closely related PowerFlex 755 configurations and can be considered depending on voltage, current, and application requirements.

Model	Voltage	Current	LD Rating	ND Rating	HD Rating	Frame	HIM / Configuration
20G1ALC460JN0NNNNN	400 VAC	460 A	315 kW	250 kW	200 kW	8	No HIM, CM Jumper Installed
20G1ALC460JN4NNNNN	400 VAC	460 A	315 kW	250 kW	200 kW	8	Enhanced LCD / Full Numeric
20G1ALC540AN0NNNNN	400 VAC	540 A	315 kW	315 kW	250 kW	8	No HIM
20G1ALC567AN0NNNNN	400 VAC	567 A	355 kW	315 kW	250 kW	8	No HIM
20G1ALE460AN0NNNNN	600 VAC	460 A	500 HP	500 HP	400 HP	8	No HIM

The first two models are the closest alternatives because they retain the same 400 VAC / 460 A / 315-250-200 kW power class.

The 540 A and 567 A versions provide additional current and power capacity.

The 600 VAC 20G1ALE460 model is useful when the motor system operates at the higher voltage class.

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39. Related Model Selection Table

Model	Main Difference	Recommended Use
20G1ALC460JN0NNNNN	Same power class, CM jumper installed	Replacement and new applications requiring JN configuration
20G1ALC460JN4NNNNN	Same power class with enhanced local HIM	Applications requiring local operation and diagnostics
20G1ALC540AN0NNNNN	Higher current and larger ND capacity	Larger 400 VAC motors
20G1ALC567AN0NNNNN	Higher current and 355 kW LD	Higher-power variable-torque loads
20G1ALE460AN0NNNNN	600 VAC voltage class	Large 600 VAC motor systems

The catalog family includes 400 VAC configurations ranging upward from the 460 A class into larger current ratings.

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40. Five Popular Allen-Bradley Models

Model	Product Series	Voltage	Current / Capacity	Motor Rating	Frame	Protection	Typical Application
25B-D030N114	PowerFlex 525	380–480 VAC	30 A	Approx. 15 kW ND / 11 kW HD	D	IP20	Compact industrial machinery
25C-D030N114	PowerFlex 527	380–480 VAC	30 A	Approx. 15 kW ND / 11 kW HD	D	IP20	Networked machine control
20F1AND302JA0NNNNN	PowerFlex 753	480 VAC	302 A	Approx. 250 HP ND / 200 HP HD	7	IP20/IP00	Large industrial equipment
20G1AJE460JN4NNNNN	PowerFlex 755	600 VAC	460 A	Approx. 500 HP LD / 500 HP ND / 400 HP HD	8	IP54	Large 600 VAC motors
20G1AJF415JN4NNNNN	PowerFlex 755	690 VAC	415 A	450 kW LD / 400 kW ND / 355 kW HD	8	IP54	Large 690 VAC motors

These models cover several different sections of the Allen-Bradley drive range.

The PowerFlex 525 and 527 are much smaller drives intended for machine-level applications.

The PowerFlex 753 provides a larger industrial-drive platform.

The PowerFlex 755 models are intended for substantially larger motor systems and more demanding industrial applications.

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41. 25B-D030N114

The 25B-D030N114 is a PowerFlex 525 drive for compact industrial applications.

It is considerably smaller than the 460 A PowerFlex 755.

Typical applications include:

• Small pumps.
• Fans.
• Conveyors.
• Packaging equipment.
• Small processing machinery.
• Machine tools.

Its primary advantage is compact installation and straightforward machine integration.

It is not a direct electrical replacement for the 20G1ALC460AN0NNNNN.

---

42. 25C-D030N114

The 25C-D030N114 is a PowerFlex 527 model designed for networked machine applications.

Typical applications include:

• Automated conveyors.
• Packaging systems.
• Machine automation.
• Production machinery.
• Material-handling systems.

It provides a useful lower-power alternative when the motor is far smaller than the 460 A class.

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43. 20F1AND302JA0NNNNN

The 20F1AND302JA0NNNNN belongs to the PowerFlex 753 family.

It is designed for large 480 VAC industrial motor applications.

Potential applications include:

• Pumps.
• Fans.
• Conveyors.
• Process machinery.
• Material handling.
• Industrial utilities.

It occupies an intermediate position between compact drives and the very large PowerFlex 755 Frame 8 systems.

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44. 20G1AJE460JN4NNNNN

The 20G1AJE460JN4NNNNN is a PowerFlex 755 model designed for a 600 VAC system.

It is a useful alternative when the motor system uses 600 VAC rather than 400 VAC.

Its large Frame 8 construction and enhanced local interface make it appropriate for major industrial equipment.

Potential applications include:

• Large pumps.
• Fans.
• Blowers.
• Conveyors.
• Mining equipment.
• Industrial process systems.

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45. 20G1AJF415JN4NNNNN

The 20G1AJF415JN4NNNNN belongs to the 690 VAC PowerFlex 755 family.

Its approximate power ratings are:

• 450 kW Light Duty.
• 400 kW Normal Duty.
• 355 kW Heavy Duty.

It is appropriate for large 690 VAC motors.

This model is useful when a project requires a high-voltage PowerFlex 755 rather than the 400 VAC class represented by the target model.

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46. Application Selection Table

Application	Typical Duty	Suitability
Large Centrifugal Pump	Light Duty	Excellent
Industrial Water Pump	Light / Normal	Excellent
Cooling-Water Pump	Light / Normal	Excellent
Process Pump	Normal Duty	Excellent
Large Centrifugal Fan	Light Duty	Excellent
Industrial Ventilation Fan	Light / Normal	Excellent
Large Blower	Light / Normal	Excellent
Aeration Blower	Light / Normal	Very Good
Large Conveyor	Normal / Heavy	Very Good
Bulk-Material Conveyor	Normal / Heavy	Very Good
Mining Conveyor	Normal / Heavy	Very Good
Cement Conveyor	Normal / Heavy	Very Good
Material-Handling System	Normal	Very Good
Wastewater Pump	Light / Normal	Excellent
Process Machinery	Normal / Heavy	Very Good
High-Inertia Machinery	Heavy	Requires Engineering Review
Rapid-Deceleration Machinery	Special	Braking Review Required
Regenerative Load	Special	Braking / Regeneration Review Required

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47. Pump-System Advantages

Large pumps are among the most practical applications for this drive.

A variable-frequency drive can adjust pump speed according to process requirements.

This can provide:

• Flexible flow control.
• Pressure control.
• Smooth acceleration.
• Smooth stopping.
• Reduced mechanical shock.
• Improved process response.
• Centralized control.
• Network monitoring.

For large water and process systems, the drive can receive a speed reference from a PLC based on pressure or flow.

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48. Fan-System Advantages

Variable-speed control is particularly useful for centrifugal fans.

Instead of operating continuously at full speed, the drive can adjust fan speed according to ventilation demand.

Potential benefits include:

• Flexible airflow control.
• Reduced mechanical stress.
• Controlled starting.
• Controlled stopping.
• Centralized monitoring.
• Process-based speed control.

The 315 kW Light-Duty capability is particularly relevant for large variable-torque fan systems.

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49. Conveyor-System Advantages

Large conveyor systems can benefit from controlled acceleration.

A controlled acceleration profile can reduce mechanical shock.

This can help reduce stress on:

• Gearboxes.
• Couplings.
• Drive shafts.
• Bearings.
• Conveyor belts.
• Pulleys.

Speed control can also allow the conveyor to operate according to production demand.

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50. Mining Applications

Mining equipment can impose demanding operating conditions.

The PowerFlex 755 platform provides a large-drive architecture suitable for:

• Large conveyors.
• Dewatering pumps.
• Ventilation fans.
• Processing equipment.
• Material handling.
• Utility systems.

Where the environment is dusty, wet, corrosive, or exposed to severe temperature variation, the IP20 configuration should be installed inside a suitable protected electrical environment.

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51. Cement Industry Applications

The model can be considered for:

• Cement conveyors.
• Process fans.
• Dust-collection fans.
• Cooling systems.
• Large pumps.
• Blowers.
• Material-handling equipment.
• Plant utility systems.

The PowerFlex 755 platform allows different drive ratings to be standardized across a large industrial facility.

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52. Water Treatment Applications

Large water-treatment systems often contain multiple high-power motors.

The 20G1ALC460AN0NNNNN can be considered for:

• Raw-water pumping.
• Transfer pumping.
• Process-water pumping.
• Cooling-water circulation.
• Wastewater pumping.
• Aeration equipment.
• Utility pumping.

The embedded network capability allows the drive to exchange operating data with the central control system.

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53. Industrial Utility Applications

Industrial utility systems often require large motors for:

• Cooling.
• Water circulation.
• Ventilation.
• Compressed-air auxiliary equipment.
• Material transfer.
• Wastewater.
• Process support.

A Frame 8 drive can provide a centralized, cabinet-mounted solution for these large motors.

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54. Centralized Automation

The model is well suited to a centralized automation strategy.

A typical plant architecture can be:

Level	Equipment
Supervisory Level	SCADA / Plant HMI
Control Level	PLC / DCS
Network Level	Industrial Ethernet
Drive Level	PowerFlex 755
Motor Level	400 VAC Motor
Mechanical Level	Pump / Fan / Conveyor / Process Equipment

This structure allows the drive to become part of the overall automation system rather than operating as an isolated motor controller.

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55. Local Versus Remote Control

Because the catalog configuration has no HIM, remote control is especially important.

The drive can be operated through:

• PLC.
• DCS.
• SCADA.
• Remote HMI.
• Industrial Ethernet.

For a plant with many large motors, centralized control can be more practical than installing an operator keypad on every drive.

The trade-off is that maintenance personnel may require a separate engineering or operator interface when performing local commissioning or troubleshooting.

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56. Installation Environment

The IP20 / NEMA Type 1 configuration is intended for a controlled installation environment.

Recommended locations include:

• Electrical rooms.
• MCC rooms.
• Drive rooms.
• Protected industrial cabinets.
• Control rooms.

The equipment should not be treated as an outdoor weatherproof cabinet.

For outdoor installations or areas with water spray, additional enclosure protection would normally be required.

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57. Heat Management

Large variable-frequency drives generate heat.

The electrical room should be designed to handle the heat generated by:

• Power modules.
• Switching devices.
• Internal electronics.
• Cooling fans.
• Auxiliary components.

When several Frame 8 drives are installed together, the total heat load can become significant.

The HVAC system should therefore be sized according to the total installed drive capacity.

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58. Cabinet Space

The approximate Frame 8 IP20 cabinet dimensions are:

2453 mm high × 600 mm wide × 600 or 800 mm deep

with an approximate weight of:

623 kg.

This means that the drive requires significantly more floor space and handling capability than a compact VFD.

The installation should allow adequate space for:

• Front-door access.
• Cable installation.
• Maintenance.
• Cooling airflow.
• Lifting and transportation.
• Electrical inspection.

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59. Transportation and Handling

A cabinet weighing approximately 623 kg requires suitable handling equipment.

Before delivery, the installation team should verify:

• Building entrance dimensions.
• Door height.
• Corridor width.
• Elevator capacity.
• Forklift capacity.
• Lifting points.
• Floor loading.
• Final installation location.

The cabinet height of approximately 2453 mm should receive particular attention during transportation.

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60. Maintenance Considerations

A large Frame 8 drive requires a structured maintenance program.

Typical inspection activities can include:

• Cooling-fan inspection.
• Airflow inspection.
• Cabinet cleanliness.
• Electrical connection inspection.
• Grounding inspection.
• Network communication checks.
• Motor-current checks.
• Drive-status checks.
• Fault-history review.
• Environmental-condition checks.

Because the AN0 configuration has no HIM, maintenance personnel may rely more heavily on the plant control system or external engineering interface for diagnostics.

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61. Electrical-System Considerations

The following factors should be evaluated before installation:

Engineering Factor	Required Evaluation
Supply Voltage	400 VAC
Supply Phase	Three Phase
Motor Voltage	Must Match
Motor Current	Must Match Drive Capability
Motor Power	Must Match Duty Rating
Duty Type	LD / ND / HD
Starting Torque	Verify
Continuous Torque	Verify
Acceleration	Verify
Deceleration	Verify
Regeneration	Evaluate
Braking	Evaluate
Ambient Temperature	Verify
Installation Altitude	Verify
Motor Cable Length	Verify
EMC	Verify
Grounding	Verify
CM Configuration	Jumper Removed
Cooling	Forced Air
Enclosure	IP20 / Type 1
Communication	Embedded EtherNet/IP

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62. Braking Considerations

The model does not include standard dynamic braking.

Applications requiring rapid stopping should be reviewed carefully.

Particular attention should be paid to:

• High-inertia loads.
• Large rotating equipment.
• Long conveyors.
• Downhill conveyors.
• High-speed fans.
• Rapid stop sequences.
• Frequent acceleration/deceleration.
• Regenerative loads.

If the application returns substantial energy to the drive during deceleration, an appropriate braking or regenerative solution may be necessary.

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63. Advantages for Plant Standardization

The PowerFlex 755 family provides a consistent architecture across multiple power ratings.

For example, a large facility can standardize on related PowerFlex 755 configurations for:

• Pump stations.
• Fan systems.
• Conveyor systems.
• Utility systems.
• Process machinery.

This can simplify:

• Engineering.
• Commissioning.
• Operator training.
• Maintenance training.
• Spare-parts management.
• Troubleshooting.
• Network integration.

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64. Recommended 400 VAC Family

A useful progression of related 400 VAC models is shown below.

Model	Current	LD	ND	HD	Frame
20G1ALC460AN0NNNNN	460 A	315 kW	250 kW	200 kW	8
20G1ALC540AN0NNNNN	540 A	315 kW	315 kW	250 kW	8
20G1ALC567AN0NNNNN	567 A	355 kW	315 kW	250 kW	8
20G1ALC650AN0NNNNN	650 A	400 kW	355 kW	315 kW	8
20G1ALC750AN0NNNNN	750 A	450 kW	400 kW	315 kW	8

This group is useful when selecting a drive according to motor current and duty requirements rather than simply selecting by nominal motor horsepower.

The related 400 VAC family includes these larger current configurations in the PowerFlex 755 architecture.

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65. Comparison of the Five Closest Related Models

Model	Voltage	Current	LD	ND	HD	Main Advantage
20G1ALC460JN0NNNNN	400 VAC	460 A	315 kW	250 kW	200 kW	Direct replacement direction
20G1ALC460JN4NNNNN	400 VAC	460 A	315 kW	250 kW	200 kW	Local enhanced interface
20G1ALC540AN0NNNNN	400 VAC	540 A	315 kW	315 kW	250 kW	Higher ND capacity
20G1ALC567AN0NNNNN	400 VAC	567 A	355 kW	315 kW	250 kW	Higher LD capacity
20G1ALE460AN0NNNNN	600 VAC	460 A	500 HP	500 HP	400 HP	Higher system voltage

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66. Product Selection Recommendations

For a 400 VAC, 460 A application where the plant uses centralized PLC or DCS control, the original 20G1ALC460AN0NNNNN configuration is technically well aligned with that architecture.

For a replacement project involving the same basic electrical class, the 20G1ALC460JN0NNNNN is the most directly related successor configuration.

For applications requiring local operator access, the 20G1ALC460JN4NNNNN is more attractive because of its enhanced operator-interface configuration.

For motors requiring more current or higher normal-duty capacity, the 20G1ALC540 and 20G1ALC567 configurations provide higher-capacity alternatives.

For a 600 VAC motor system, the 20G1ALE460 family is the more appropriate voltage class.

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67. Key Advantages Summary

The main advantages of the 20G1ALC460AN0NNNNN can be summarized as follows:

Advantage	Description
High Current	460 A output capability
High Power	Up to 315 kW Light Duty
Industrial Platform	PowerFlex 755 architecture
Network Integration	Embedded EtherNet/IP
Large Frame	Frame 8
Forced-Air Cooling	Suitable for high-power operation
Filtered Input	Integrated filtered configuration
AC Precharge	Conventional AC-fed architecture
No DC Terminals	Straightforward AC-input application
No Dynamic Braking	Simple configuration for non-regenerative loads
No HIM	Suitable for centralized control
MCC Cabinet	Designed for industrial electrical-room installation
400 VAC	Suitable for common industrial three-phase systems

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68. Final Technical Summary

Item	Specification
Brand	Allen-Bradley
Product Family	PowerFlex
Product Series	PowerFlex 750-Series
Drive Series	PowerFlex 755
Model	20G1ALC460AN0NNNNN
Lifecycle	Discontinued
Direct Replacement	20G1ALC460JN0NNNNN
Input Voltage	400 VAC
Phase	Three Phase
Current	460 A
Light Duty	315 kW
Normal Duty	250 kW
Heavy Duty	200 kW
Frame	8
Cooling	Forced Air
Enclosure	IP20 / NEMA Type 1
Cabinet Style	MCC Style
Cabinet Depth	600 or 800 mm
Approx. Height	2453 mm
Approx. Width	600 mm
Approx. Weight	623 kg
Input	AC Input with Precharge
DC Terminals	None
Filtering	Filtered
CM Jumper	Removed
Dynamic Braking	None
HIM	Blank / No HIM
Communication	Embedded EtherNet/IP
Primary Application	Large Industrial Motor Control

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69. Overall Product Assessment

The Allen-Bradley 20G1ALC460AN0NNNNN is a large-capacity PowerFlex 755 AC drive intended for industrial motor systems operating at 400 VAC three phase.

Its 460 A nominal current capability, combined with 315 kW Light-Duty, 250 kW Normal-Duty, and 200 kW Heavy-Duty ratings, gives the model a broad range of applications.

The Frame 8 MCC-style cabinet places the product firmly in the large industrial-drive category.

The approximate 2453 mm height, 600 mm width, 600 or 800 mm depth, and 623 kg basic frame-level weight should be taken into account during electrical-room planning, transportation, lifting, and maintenance access.

The embedded EtherNet/IP capability makes the drive well suited to centralized automation.

The Blank / No HIM configuration is particularly suitable for applications where operation is handled by a PLC, DCS, SCADA system, or remote HMI.

The filtered input and CM jumper removed configuration provides a defined electrical arrangement that should be matched to the plant grounding and EMC design.

The absence of standard dynamic braking means that high-inertia and regenerative applications should receive additional braking analysis before final selection.

From an application standpoint, the model is particularly suitable for:

• Large industrial pumps.
• Process-water pumps.
• Cooling-water pumps.
• Large centrifugal fans.
• Industrial ventilation.
• Blowers.
• Conveyors.
• Mining equipment.
• Cement equipment.
• Material-handling systems.
• Industrial process machinery.
• Large utility systems.

For an existing installation, the model remains relevant for maintenance, retrofit, spare-parts planning, and replacement evaluation even though its catalog lifecycle has ended.

For new installations, the related 20G1ALC460JN0NNNNN is the most direct replacement configuration identified for this catalog number, while the 20G1ALC460JN4NNNNN is a useful alternative when local operator access is required.

Overall, the 20G1ALC460AN0NNNNN can be characterized as a high-current, 400 VAC, three-phase, Frame 8 PowerFlex 755 industrial AC drive with 460 A output capability, up to 315 kW Light-Duty capacity, embedded EtherNet/IP, forced-air cooling, filtered input, CM jumper removed, no dynamic braking, no local HIM, and an IP20 / NEMA Type 1 MCC-style cabinet configuration.

Its strongest application area is large, centrally controlled industrial motor systems where the motor is too large for compact VFDs and where a cabinet-mounted, network-integrated drive architecture is preferred.