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- Soft Starter
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Product Overview
The Schneider ATS490C14Y Soft Starter is an industrial three-phase motor-control device from the Altivar Soft Starter ATS490 family. It is designed for controlled starting and stopping of asynchronous AC motors in industrial automation, process equipment, infrastructure systems, and heavy-duty motor applications.
The ATS490C14Y is rated at 140 A and is designed for 208–690 V AC motor supplies, with a 110–230 V AC control supply. Schneider’s product information also identifies integrated bypass functionality and Safe Torque Off (STO), while the ATS490 platform provides motor, application, power, and energy monitoring capabilities.
The unit supports industrial communication through Modbus serial, Modbus TCP, and EtherNet/IP, allowing it to be integrated into PLC, HMI, SCADA, and plant-level automation architectures.
The physical specifications supplied for this product are 356 × 160 × 235 mm, with a listed weight of 10 kg. Schneider’s dimensional documentation identifies the ATS490C14Y and ATS490C17Y as the larger physical frame compared with the ATS490C11Y, with a front width of 160 mm and a depth of approximately 235 mm.
The ATS490C14Y is suitable for applications including pumps, fans, compressors, conveyors, mixers, cutters, grinders, and crushers.
Product Identification
| Parameter | Specification |
|---|---|
| Manufacturer | Schneider Electric |
| Model | ATS490C14Y |
| Product Family | Altivar Soft Starter ATS490 |
| Product Type | Soft Starter |
| Rated Current | 140 A |
| Motor Supply Voltage | 208–690 V AC |
| Control Supply | 110–230 V AC |
| Motor Type | Three-Phase Asynchronous AC Motor |
| Starting Method | Torque-Controlled Start |
| Bypass | Integrated |
| Dimensions | 356 × 160 × 235 mm |
| Weight | 10 kg |
| Mounting Position | Vertical |
| Communication | Modbus Serial, Modbus TCP, EtherNet/IP |
| Typical Applications | Pumps, Fans, Compressors, Conveyors, Mixers, Crushers |
| Safety Function | Safe Torque Off (STO) |
| Installation | Electrical Control Cabinet |
Technical Specifications
| Technical Item | ATS490C14Y |
|---|---|
| Brand | Schneider Electric |
| Model Number | ATS490C14Y |
| Series | ATS490 |
| Rated Current | 140 A |
| Supply Voltage Range | 208–690 V AC |
| Control Voltage | 110–230 V AC |
| Phase | Three-Phase |
| Motor Type | AC Asynchronous Motor |
| Product Function | Soft Start / Soft Stop |
| Bypass | Integrated |
| Start Type | Torque Control Start |
| Dimensions | 356 × 160 × 235 mm |
| Weight | 10 kg |
| Operating Position | Vertical |
| Communication Ports | Modbus Serial / Modbus TCP / EtherNet/IP |
| Analog Inputs | 1 |
| Analog Outputs | 1 |
| Digital Inputs | 5 |
| Digital Outputs | 2 |
| Relay Outputs | 3 |
| Installation | Panel / Enclosure |
| Main Application Areas | Process and Infrastructure |
The 140 A rating, 208–690 V AC range, control-supply range, communication capabilities, and I/O information are supported by current product documentation and product listings.
What Is the Schneider ATS490C14Y?
The ATS490C14Y is a high-current soft starter used to control the acceleration and stopping of three-phase AC motors.
A conventional direct-on-line motor start can produce a substantial current surge and an immediate torque increase. For machines with large mechanical inertia, this sudden acceleration can stress:
- Motor shafts
- Gearboxes
- Couplings
- Conveyor belts
- Pumps
- Fans
- Compressors
- Process equipment
The ATS490C14Y provides controlled motor starting so that the motor can accelerate according to the requirements of the application.
A simplified power arrangement is:
Three-Phase AC Supply
↓
Circuit Protection / Isolation
↓
ATS490C14Y
↓
AC Motor
↓
Mechanical Load
The soft starter can simultaneously form part of a larger automation architecture:
PLC / HMI / SCADA
↓
Industrial Communication or Control Signals
↓
ATS490C14Y
↓
Motor
ATS490C14Y Motor Rating
The ATS490C14Y is identified as a 140 A ATS490 model for 208–690 V AC applications. Schneider’s selection data places the C14Y model at 140 A, following the C11Y 110 A model and preceding the C17Y 170 A model in the ATS490 range.
When selecting a soft starter, the motor’s actual nominal current must be considered rather than selecting solely according to motor horsepower.
Important selection factors include:
- Motor nominal current
- Supply voltage
- Starting duty
- Load type
- Starting frequency
- Ambient temperature
- Motor thermal characteristics
- Acceleration requirements
- Mechanical load inertia
The motor current should remain within the applicable operational rating of the selected starter.
How the ATS490C14Y Works
A soft starter manages the electrical conditions applied to the motor during acceleration.
The basic process is:
Start Command
↓
Controlled Voltage / Torque Development
↓
Motor Acceleration
↓
Normal Operating Speed
↓
Bypass / Normal Running Condition
The ATS490 platform incorporates an internal bypass function, which helps reduce losses associated with the power semiconductor stage once the motor has reached normal operating conditions.
The actual acceleration behavior depends on motor characteristics and the mechanical load.
Main Functions
Controlled Motor Starting
The ATS490C14Y provides controlled starting for three-phase AC motors.
This can help reduce the abrupt electrical and mechanical effects associated with direct starting.
Torque-Controlled Starting
The product is specified with a torque-control starting method, allowing the acceleration process to be adapted to the mechanical requirements of the application.
Soft Stopping
Where appropriate, controlled stopping can reduce abrupt changes in motor speed.
This can be useful in applications where sudden stopping creates mechanical or process disturbances.
Integrated Bypass
The ATS490C14Y includes an internal bypass function.
Motor and Application Monitoring
The ATS490 platform provides monitoring capabilities covering areas such as:
- Motor condition
- Application behavior
- Power
- Energy
This makes the starter more than a simple motor-starting device and allows it to participate in broader equipment-monitoring strategies.
Industrial Communications
The ATS490C14Y supports:
- Modbus Serial
- Modbus TCP
- EtherNet/IP
These interfaces can be used for integration with industrial controllers and supervisory systems.
Industrial Applications
Pump Systems
The ATS490C14Y can be used in industrial pump applications where controlled acceleration and stopping are beneficial.
Potential applications include:
- Process pumps
- Water circulation
- Cooling systems
- Industrial water treatment
- Infrastructure pumping
- Borehole pumping
Controlled starting can help reduce sudden pressure changes and mechanical stress.
Conveyor Systems
Conveyors often have substantial inertia, particularly when transporting heavy materials.
The ATS490C14Y can help provide a smoother acceleration profile for:
- Belt conveyors
- Bulk-material handling
- Production conveyors
- Mining-related material handling
- Processing systems
Fans and Blowers
Large fans can require substantial acceleration torque because of their rotating mass.
A controlled start can reduce the mechanical impact associated with rapid acceleration.
Compressors
The ATS490C14Y can be applied to suitable compressor motor systems where controlled starting is appropriate.
The actual application must consider compressor characteristics, starting torque requirements, and process conditions.
Mixers
Mixers may have high inertia or variable mechanical loading.
A controlled motor-starting process can help reduce mechanical shock during startup.
Crushers and Grinders
Heavy industrial machines such as crushers and grinders can place substantial starting demands on motors.
The ATS490 family is designed for demanding applications of this type.
Installation Guide
1. Confirm Product Selection
Before installation, verify that the selected starter is appropriate for the motor.
For the ATS490C14Y, confirm:
- 140 A rated current
- 208–690 V AC motor supply
- Motor nominal current
- Motor connection
- Application duty
- Starting frequency
- Load characteristics
Do not select a starter based only on physical dimensions.
2. Inspect the ATS490C14Y
Confirm the product identification:
Schneider ATS490C14Y
Inspect the unit for:
- Physical damage
- Cracked housing
- Damaged terminals
- Loose parts
- Corrosion
- Contamination
- Signs of overheating
Supplied physical information:
Height: 356 mm
Width: 160 mm
Depth: 235 mm
Weight: 10 kg
The manufacturer documentation also specifies vertical installation for the ATS490 platform.
3. Prepare the Electrical Cabinet
The ATS490C14Y should be installed in a suitable enclosure with sufficient space for:
- Air circulation
- Heat dissipation
- Power cables
- Control cables
- Communication cables
- Terminal access
- Maintenance
Avoid installing the starter immediately next to components that generate substantial heat without considering the cabinet thermal balance.
4. Verify Mounting Support
The supplied weight is 10 kg, so the cabinet mounting arrangement must provide adequate mechanical support.
Verify:
- Mounting surface
- Mounting hardware
- Vertical orientation
- Mechanical stability
- Cable strain
- Clearance around the starter
The ATS490 dimensional documentation identifies M6 mounting screws for the relevant ATS490C14Y/C17Y frame.
5. Isolate Electrical Power
Before wiring:
- Disconnect the incoming power supply.
- Isolate control power where applicable.
- Apply lockout/tagout procedures.
- Verify absence of hazardous voltage.
- Ensure the motor cannot start unexpectedly.
Only appropriately qualified personnel should perform the electrical installation.
6. Connect the Power Circuit
Connect the incoming three-phase supply according to the approved electrical schematic.
Verify:
- Phase conductors
- Circuit protection
- Cable sizing
- Terminal connections
- Grounding
- Insulation
- Motor-side wiring
All connections should be checked before energizing the system.
7. Connect the Motor
Connect the motor according to the approved application schematic.
Verify:
- Motor terminals
- Motor cable
- Ground connection
- Motor connection
- Phase sequence
- Cable insulation
A controlled rotation test should be performed before placing the machine into production service.
8. Connect Control Signals
The ATS490C14Y can be integrated into external control systems using appropriate control signals and communication interfaces.
Depending on the installation, the system may include:
- Start command
- Stop command
- Fault status
- Ready status
- PLC signals
- External interlocks
- Emergency-stop architecture
- Analog signals
- Communication network
The ATS490C14Y provides Ethernet-based communication capabilities through Modbus TCP and EtherNet/IP, as well as Modbus serial communication.
9. Configure the Motor
Enter or verify the motor information required by the application.
Important information can include:
- Motor nominal current
- Motor voltage
- Motor characteristics
- Starting requirements
- Acceleration behavior
- Stopping behavior
- Protection settings
Correct motor information is essential for reliable protection and starting performance.
10. Configure Communication
If the ATS490C14Y is connected to a PLC or supervisory system, verify:
- Communication protocol
- IP configuration
- Network addressing
- Modbus parameters
- PLC mapping
- Control words
- Status information
- Fault information
Test communication before depending on network-based control for production operation.
11. Perform Initial Start
Start the motor under controlled conditions.
Observe:
- Start command
- Motor acceleration
- Current
- Rotation direction
- Mechanical vibration
- Abnormal noise
- Starter status
- Fault indications
If abnormal behavior occurs, stop the test and investigate before continuing.
12. Perform Full-Load Commissioning
Once the initial test is successful:
- Apply the normal load.
- Start the motor.
- Monitor motor current.
- Observe acceleration.
- Monitor temperature.
- Verify process performance.
- Check communication status.
- Record commissioning data.
Commissioning Checklist
| Item | Verification |
|---|---|
| ATS490C14Y Model Confirmed | Confirmed |
| 140 A Rating Verified | Confirmed |
| Motor Voltage Verified | Confirmed |
| Motor Current Verified | Confirmed |
| Application Load Confirmed | Confirmed |
| Cabinet Space Checked | Confirmed |
| Vertical Mounting Verified | Confirmed |
| Ventilation Checked | Confirmed |
| Mounting Support Verified | Confirmed |
| Power Wiring Checked | Confirmed |
| Motor Wiring Checked | Confirmed |
| Grounding Checked | Confirmed |
| Control Wiring Checked | Confirmed |
| Communication Tested | Confirmed |
| Motor Parameters Configured | Confirmed |
| Initial Start Completed | Confirmed |
| Rotation Verified | Confirmed |
| Full-Load Test Completed | Confirmed |
| Diagnostics Checked | Confirmed |
Troubleshooting Guide
Motor Does Not Start
Start with the basic electrical and control path.
Check:
- Incoming power
- Control supply
- Start command
- Stop command
- External interlocks
- Motor wiring
- Protection devices
- Starter status
- Active fault conditions
If the PLC indicates a start command but the starter does not respond, check the control interface and starter status before replacing hardware.
ATS490C14Y Reports a Fault
When a fault appears:
- Record the fault information.
- Identify when the fault occurs.
- Avoid repeated resets.
- Inspect incoming power.
- Check motor wiring.
- Inspect the motor.
- Review configuration.
- Check thermal conditions.
- Correct the underlying problem.
Fault history can provide valuable information about whether the problem is electrical, mechanical, thermal, or control-related.
Motor Trips During Acceleration
Possible causes include:
- Excessive mechanical load
- Incorrect motor current configuration
- Insufficient starting torque
- Motor fault
- Supply problem
- Phase loss
- Protection activation
- Excessive acceleration demand
Measure the motor current during acceleration and compare it with expected application behavior.
Motor Accelerates Too Slowly
Investigate:
- Acceleration settings
- Load inertia
- Mechanical resistance
- Motor condition
- Starting torque requirements
- Motor configuration
A conveyor carrying an unusually heavy load, for example, may require different starting conditions from an unloaded conveyor.
Motor Accelerates Too Quickly
If the machine experiences excessive mechanical impact, review:
- Starting configuration
- Torque-control settings
- Acceleration profile
- Load characteristics
The objective is not simply to make acceleration as slow as possible. The starting profile should provide sufficient acceleration while minimizing unnecessary mechanical stress.
Motor Fails to Reach Normal Operating Speed
Check:
- Motor load
- Motor current
- Supply voltage
- Motor connection
- Mechanical obstruction
- Motor condition
- Starter configuration
If the motor reaches a stable but abnormally low speed, inspect the mechanical load and electrical conditions before assuming the soft starter has failed.
ATS490C14Y Overheats
Potential causes include:
- Excessive starting frequency
- High ambient temperature
- Poor cabinet ventilation
- Blocked airflow
- Excessive motor current
- Loose connections
- Incorrect application sizing
- Excessive mechanical loading
Check both the starter and the cabinet environment.
Motor Overheats
Possible causes include:
- Excessive load
- Frequent starts
- Long acceleration
- Poor motor cooling
- Supply imbalance
- Incorrect motor configuration
- Mechanical problems
Measure actual motor current and compare it with the expected operating condition.
Excessive Starting Current
If starting current is higher than expected, investigate:
- Motor configuration
- Starting settings
- Load inertia
- Motor condition
- Supply voltage
- Mechanical load
A soft starter controls the starting process, but it cannot eliminate the current required to produce the torque needed to accelerate the motor.
Motor Vibrates During Startup
Inspect:
- Motor alignment
- Coupling
- Bearings
- Mechanical imbalance
- Gearbox
- Load
- Starting configuration
A vibration problem should not automatically be attributed to the soft starter.
Motor Stops Unexpectedly
Check:
- Stop command
- Fault status
- Protection functions
- Motor current
- Supply voltage
- Thermal condition
- PLC logic
- Communication status
- External interlocks
Determine whether the stop originated from the starter, PLC, safety system, or driven machine.
Communication Failure
Because the ATS490C14Y supports Modbus serial, Modbus TCP, and EtherNet/IP, communication problems should be diagnosed systematically.
Check:
- Network cable
- Connector condition
- IP address
- Network configuration
- PLC settings
- Modbus parameters
- Device address
- Communication status
- Control-system mapping
If local starter control works but network control fails, focus first on the communication layer rather than the motor power circuit.
Unexpected Starter Reset
Investigate:
- Control supply stability
- Incoming power
- Electrical connections
- Grounding
- Thermal conditions
- Control wiring
- Communication-related control logic
Record exactly when the reset occurs.
A reset during startup may indicate a different problem from a reset during steady-state operation.
Preventive Maintenance
Monthly Inspection
Inspect:
- Starter operating status
- Motor current
- Cabinet temperature
- Cooling conditions
- Visible contamination
- Cable condition
- Abnormal vibration
- Abnormal noise
Quarterly Inspection
Check:
- Power connections
- Control connections
- Grounding
- Cooling paths
- Motor terminals
- Cabinet ventilation
- Communication connections
Annual Inspection
Perform:
- Detailed electrical inspection
- Thermal inspection
- Motor-current verification
- Configuration backup
- Terminal inspection
- Cabinet cleaning
- Motor inspection
- Mechanical-system inspection
- Communication-system verification
Maintenance intervals should be adjusted according to operating hours, environmental conditions, starting frequency, and machine criticality.
Thermal Management
The ATS490C14Y should be installed in an enclosure designed to manage the heat generated by the complete electrical system.
Consider:
- Ambient temperature
- Motor load
- Starting frequency
- Cabinet dimensions
- Ventilation
- Cooling equipment
- Heat from neighboring devices
The supplied physical dimensions are:
356 × 160 × 235 mm
The listed weight is:
10 kg
The unit should be mounted vertically with adequate airflow around the equipment. Schneider’s ATS490 documentation specifies vertical installation.
Motor Starting Optimization
A good starting configuration balances electrical performance, mechanical requirements, and process behavior.
| Parameter | Objective |
|---|---|
| Starting Current | Limit unnecessary electrical stress |
| Starting Torque | Provide sufficient motor acceleration |
| Acceleration Time | Match machine requirements |
| Motor Temperature | Prevent excessive thermal loading |
| Mechanical Stress | Protect shafts, couplings, and gearboxes |
| Process Response | Maintain stable production |
| Starting Frequency | Prevent excessive thermal loading |
A pump may require smooth acceleration to minimize hydraulic disturbances, while a crusher or heavily loaded conveyor may require sufficient starting torque to overcome high mechanical resistance.
Replacement Considerations
Before replacing an existing starter with an ATS490C14Y, verify:
| Check Item | Purpose |
|---|---|
| Model Number | Confirms product identity |
| Rated Current | Confirms application suitability |
| Motor Voltage | Confirms electrical compatibility |
| Motor Current | Confirms correct sizing |
| Load Type | Confirms starting requirements |
| Control Wiring | Prevents wiring errors |
| Communication | Preserves PLC integration |
| Protection | Maintains system protection |
| Cabinet Cooling | Prevents thermal problems |
| Mounting Space | Confirms physical compatibility |
| Configuration | Preserves machine behavior |
A replacement should not be considered electrically equivalent merely because the physical dimensions appear similar.
Compatible System Components
The ATS490C14Y is normally part of a complete motor-control system.
| Component | Function |
|---|---|
| Three-Phase Power Supply | Provides Motor Power |
| Circuit Protection | Protects the Electrical Circuit |
| ATS490C14Y | Controls Motor Starting and Stopping |
| AC Motor | Converts Electrical Energy into Mechanical Power |
| Motor Cable | Transfers Motor Power |
| PLC | Provides Control Logic |
| HMI | Provides Operator Interface |
| Ethernet Network | Provides Industrial Communication |
| Modbus Network | Provides Serial Communication |
| Control Relays | Provides Control / Interlocking |
| Safety Circuit | Provides Machine Safety Functions |
| Mechanical Load | Performs the Required Work |
Communication and Automation Integration
One of the important characteristics of the ATS490C14Y is its ability to participate in networked industrial automation systems.
The device supports:
Modbus Serial
Modbus TCP
EtherNet/IP
These communication capabilities can allow the control system to exchange information such as:
- Starter status
- Motor status
- Operating measurements
- Fault information
- Control commands
- Diagnostic information
This makes the ATS490C14Y suitable for applications where motor control and condition information need to be incorporated into a centralized automation architecture.
Key Advantages
140 A Motor-Control Capability
The ATS490C14Y is a 140 A model within the ATS490 family, intended for higher-current industrial motor applications.
Wide Motor Supply Range
The product supports a 208–690 V AC motor supply range, subject to the applicable operating conditions and motor requirements.
Integrated Bypass
The built-in bypass function can reduce losses associated with continuous operation through the soft-start power stage after startup.
Industrial Communication
Modbus Serial, Modbus TCP, and EtherNet/IP provide options for PLC and supervisory-system integration.
Application Monitoring
The ATS490 platform incorporates monitoring functions for motor, application, power, and energy conditions.
Broad Industrial Applications
The ATS490 family is designed for applications including pumps, fans, compressors, conveyors, mixers, cutters, grinders, and crushers.
Frequently Asked Questions
What is the Schneider ATS490C14Y?
The Schneider ATS490C14Y is a 140 A Altivar Soft Starter ATS490 designed for controlled starting and stopping of three-phase asynchronous AC motors.
What voltage range does the ATS490C14Y support?
The specified motor supply range is 208–690 V AC.
What is the rated current?
The ATS490C14Y is a 140 A model.
What are the dimensions?
The supplied dimensions are:
356 × 160 × 235 mm
What is the weight?
The listed weight is:
10 kg
What communication protocols are supported?
The ATS490C14Y supports:
- Modbus Serial
- Modbus TCP
- EtherNet/IP
Does the ATS490C14Y have an internal bypass?
Yes. The product is specified with an integrated bypass function.
What applications are suitable for the ATS490C14Y?
Typical applications include:
- Pumps
- Fans
- Compressors
- Conveyors
- Mixers
- Cutters
- Grinders
- Crushers
Why does the motor fail to start?
Check incoming power, control supply, start commands, stop circuits, interlocks, motor wiring, configuration, protection functions, and active fault conditions.
Why does the starter overheat?
Possible causes include excessive starting frequency, high ambient temperature, insufficient ventilation, blocked airflow, excessive current, loose connections, or incorrect application sizing.
Why does the motor trip during acceleration?
Possible causes include excessive mechanical load, insufficient starting torque, motor faults, supply problems, phase issues, or protection functions being activated.
Can the ATS490C14Y communicate with a PLC?
Yes. The ATS490C14Y supports industrial communication through Modbus Serial, Modbus TCP, and EtherNet/IP.
Final Installation Checklist
| Item | Status |
|---|---|
| ATS490C14Y Model Confirmed | ✓ |
| 140 A Rating Confirmed | ✓ |
| Motor Voltage Verified | ✓ |
| Motor Current Verified | ✓ |
| Motor Connection Verified | ✓ |
| Application Load Verified | ✓ |
| Cabinet Space Verified | ✓ |
| Vertical Mounting Verified | ✓ |
| Ventilation Verified | ✓ |
| Mounting Support Verified | ✓ |
| Incoming Power Wiring Verified | ✓ |
| Motor Wiring Verified | ✓ |
| Grounding Verified | ✓ |
| Control Wiring Verified | ✓ |
| Communication Configuration Verified | ✓ |
| Motor Parameters Configured | ✓ |
| Initial Start Completed | ✓ |
| Rotation Direction Verified | ✓ |
| Full-Load Test Completed | ✓ |
| Fault Diagnostics Checked | ✓ |
Conclusion
The Schneider ATS490C14Y Soft Starter is a 140 A industrial motor-control solution designed for controlled starting and stopping of three-phase asynchronous AC motors. With a specified motor supply range of 208–690 V AC, integrated bypass, industrial communication capabilities, monitoring functions, and support for demanding applications, it can serve as an important component within modern industrial motor-control architectures.
The supplied physical specifications are 356 × 160 × 235 mm, with a listed weight of 10 kg. Installation should provide adequate cabinet space, vertical mounting, ventilation, mechanical support, electrical protection, and accessible power and control connections.
For commissioning, the motor’s nominal current, voltage, mechanical load, starting duty, and operating environment should be verified before the starter is placed into normal production service. Communication parameters should also be checked when the ATS490C14Y is integrated with a PLC, HMI, SCADA, or industrial Ethernet network.
For troubleshooting, it is important to diagnose the complete system rather than assuming every fault originates inside the soft starter. Power quality, motor condition, mechanical loading, control signals, communication, thermal conditions, configuration, and external protection can all influence motor-starting performance.
With correct selection, installation, configuration, and preventive maintenance, the ATS490C14Y can provide controlled motor operation and support reliable performance in pumps, conveyors, fans, compressors, mixers, crushers, and other industrial applications.