ProductPRODUCT
Featured products
Contact Us
- Schneider
- ATS480D22Y
- Soft Starter
- France
- 275 × 160 × 203 mm
- 4.9 kg
- Xiamen, China
- New & In Stock
- T/T, PayPal, Western Union
- 1 Year
- 1-3 Working Days
- DHL, UPS, TNT, FedEx and EMS.
- 24-Hour Service
- COO
- 18
Our advantage
Global Logistics
We have a 10-year logistics and express cooperation agreement, so our products can be shipped to any place in the world.
Brand new and original
Our products are imported in bulk from the place of origin. Because of the cooperative relationship, our products are all original and 100% new.
24-hour service
We provide 7*24 hours service to our customers. We will be there whenever you need us.
Price advantage
All our products are priced very favorably because we have our own warehouse and supply.
| Company Information | |||
| [email protected] | |||
| Mobile | +8615980777398 | ||
| +8615980777398 | |||
| 15980777398 |
Product Overview
The Schneider ATS480D22Y Soft Starter is an industrial motor-control device designed to provide controlled acceleration and deceleration for three-phase AC induction motors. It is intended for applications where direct-on-line starting may produce excessive current, mechanical shock, or unwanted disturbances in the driven process.
Instead of applying full motor voltage immediately, the ATS480D22Y manages the starting process progressively. This approach can reduce electrical inrush and mechanical torque shock, helping protect motors and connected equipment such as pumps, compressors, conveyors, fans, mixers, and other rotating machinery.
Controlled stopping can also be useful in applications where abrupt motor shutdown may cause mechanical stress, hydraulic disturbances, or instability in the production process.
The supplied product information identifies the Schneider ATS480D22Y Soft Starter with dimensions of 275 × 160 × 203 mm and a weight of 4.9 kg.
Product Information
- Manufacturer: Schneider Electric
- Model: ATS480D22Y
- Product Type: Soft Starter
- Dimensions: 275 × 160 × 203 mm
- Weight: 4.9 kg
- Application: Industrial Motor Control
- Motor Type: Three-Phase AC Induction Motor
- Starting Function: Controlled Soft Start
- Stopping Function: Controlled Soft Stop
- Installation: Industrial Control Cabinet / Motor Control Panel
- Primary Function: Motor Acceleration and Deceleration Control
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Schneider Electric |
| Model | ATS480D22Y |
| Product Type | Soft Starter |
| Dimensions | 275 × 160 × 203 mm |
| Weight | 4.9 kg |
| Motor Type | Three-Phase AC Induction Motor |
| Starting Method | Soft Start |
| Stopping Method | Soft Stop |
| Mounting | Panel / Cabinet Installation |
| Application | Industrial Motor Control |
| Typical Loads | Pumps, Fans, Compressors, Conveyors, Mixers |
The dimensions and weight listed above are based on the product information supplied for this article. Electrical ratings and motor compatibility should be checked against the actual application before installation.
Operating Principle
The ATS480D22Y regulates the electrical power delivered to the motor during starting and stopping.
A simplified system configuration is:
Three-Phase AC Supply
↓
ATS480D22Y Soft Starter
↓
Three-Phase Motor
↓
Driven Equipment
↓
Normal Operating Speed
During startup, the soft starter progressively controls the motor voltage, allowing the motor to accelerate without the immediate electrical and mechanical impact associated with full-voltage starting.
During stopping, controlled voltage reduction can provide smoother deceleration when required by the application.
Main Functions
The ATS480D22Y is intended to support:
- Controlled motor starting
- Controlled motor stopping
- Reduced starting current
- Reduced mechanical shock
- Smoother acceleration
- Reduced stress on motor-drive components
- Improved process stability
- Reduced equipment wear
- Motor-control integration with automation systems
Industrial Applications
Pumping Systems
The ATS480D22Y can be used with:
- Water pumps
- Wastewater pumps
- Cooling pumps
- Process pumps
- Circulation pumps
Controlled acceleration and stopping can help reduce sudden mechanical and hydraulic disturbances.
Fans and Blowers
Large ventilation and air-handling equipment can benefit from gradual acceleration, particularly where rotating components have significant inertia.
Compressors
Controlled motor startup can reduce electrical and mechanical stress on compressor systems.
Conveyors
Soft starting can reduce sudden belt tension and mechanical impact.
Mixers
Mixing equipment may require controlled acceleration to prevent sudden torque loading.
Industrial Machinery
The ATS480D22Y can be integrated into automated production equipment where predictable motor startup and shutdown are required.
Installation Guide
1. Product Verification
Before installation, verify the model number:
Schneider ATS480D22Y
Inspect the equipment for:
- Shipping damage
- Damaged terminals
- Cracked components
- Loose hardware
- Moisture
- Foreign material
Do not install visibly damaged equipment.
2. Verify Motor Information
Before configuration, obtain the motor’s:
- Rated voltage
- Rated current
- Rated frequency
- Rated power
- Connection type
- Starting characteristics
- Mechanical load characteristics
The soft starter should be selected and configured based on the actual motor and application.
3. Prepare the Installation Cabinet
The supplied dimensions are:
275 × 160 × 203 mm
Allow sufficient cabinet space for:
- Soft starter installation
- Power cables
- Control wiring
- Protective equipment
- Ventilation
- Maintenance access
Do not position the device where cooling airflow can be blocked.
4. Environmental Considerations
Install the ATS480D22Y in a clean and properly ventilated industrial environment.
Avoid excessive exposure to:
- Dust
- Moisture
- Condensation
- Corrosive substances
- Oil mist
- Excessive vibration
- High ambient temperatures
- Direct heat sources
Good environmental control helps maintain long-term reliability.
5. Electrical Safety
Before performing electrical work:
- Disconnect the incoming power.
- Apply lockout/tagout procedures.
- Verify zero voltage.
- Isolate the motor.
- Confirm stored electrical energy is safely discharged.
- Use suitable electrical PPE.
Only qualified personnel should perform electrical installation and commissioning.
6. Mounting
Secure the ATS480D22Y to an appropriate mounting panel.
Check:
- Mounting orientation
- Mechanical stability
- Ventilation clearance
- Terminal accessibility
- Cable routing
- Maintenance access
The supplied weight is 4.9 kg, so the mounting structure should be suitable for continuous industrial service.
7. Power Wiring
Connect the incoming three-phase supply and motor circuit according to the system design.
Inspect:
- Phase connections
- Cable sizing
- Terminal tightness
- Protective grounding
- Insulation
- Short-circuit protection
- Cable routing
Do not energize the equipment until all power connections have been inspected.
8. Control Wiring
Depending on the control architecture, the control circuit may contain:
- Start command
- Stop command
- Reset
- Fault indication
- Run indication
- External interlocks
- PLC control signals
Route control wiring appropriately to minimize electrical interference from power circuits.
9. Parameter Configuration
Configure the ATS480D22Y according to the actual motor and driven load.
Typical parameters may include:
- Motor rated current
- Starting voltage
- Acceleration time
- Deceleration time
- Current limitation
- Motor protection settings
- Stop mode
Incorrect settings may cause poor acceleration, excessive current, or nuisance trips.
10. Mechanical Inspection
Before the first motor start, inspect the complete mechanical system.
Check:
- Shaft alignment
- Coupling condition
- Bearings
- Gearbox
- Belts
- Pumps
- Fans
- Conveyors
- Mechanical guards
Ensure the driven machine can move freely without abnormal resistance.
Commissioning Procedure
Initial Inspection
Before energizing:
- Verify power wiring.
- Verify control wiring.
- Check grounding.
- Inspect protective devices.
- Confirm motor parameters.
- Inspect mechanical connections.
- Verify cabinet ventilation.
Initial Energization
- Energize the system.
- Observe the ATS480D22Y status.
- Check for fault indications.
- Verify control signals.
Motor Start
- Issue the start command.
- Observe acceleration.
- Monitor current.
- Listen for abnormal noise.
- Check mechanical vibration.
- Confirm normal operating speed.
Motor Stop
Test the selected stopping behavior and monitor:
- Deceleration
- Motor current
- Mechanical vibration
- Process response
- Fault status
Troubleshooting Guide
Problem 1 – Soft Starter Does Not Power On
Possible causes:
- Missing input voltage
- Open circuit protection
- Incorrect wiring
- Control power problem
- Internal fault
Diagnostic Procedure
- Verify incoming voltage.
- Inspect protective devices.
- Check power connections.
- Verify control power.
- Review the device status.
Problem 2 – Motor Does Not Start
Possible causes:
- Missing start command
- Incorrect control wiring
- Active interlock
- Incorrect parameter configuration
- Motor fault
- Mechanical obstruction
Trace the complete control and power path before replacing components.
Problem 3 – Motor Accelerates Too Slowly
Possible causes:
- Acceleration time too long
- Starting voltage too low
- Current limitation too restrictive
- Excessive mechanical load
- Mechanical resistance
Monitor motor current and acceleration behavior to determine whether the problem is electrical or mechanical.
Problem 4 – Excessive Starting Current
Possible causes:
- Incorrect current-limit setting
- Acceleration time too short
- Heavy mechanical load
- Incorrect motor parameters
- Motor condition
Review motor information and starting parameters before changing hardware.
Problem 5 – Soft Starter Trips During Startup
Possible causes:
- Motor overload
- Phase loss
- Wiring fault
- Incorrect configuration
- Excessive mechanical load
- Mechanical obstruction
Do not repeatedly reset the device without determining the cause.
Problem 6 – Soft Starter Overheats
Possible causes:
- Poor cabinet ventilation
- Blocked airflow
- High ambient temperature
- Excessive starting frequency
- Overload
- Cooling-system problem
- Dust accumulation
Inspect the soft starter and the surrounding cabinet cooling system.
Problem 7 – Motor Vibrates During Startup
Possible causes:
- Shaft misalignment
- Loose coupling
- Bearing wear
- Unbalanced load
- Incorrect acceleration profile
- Mechanical resonance
Electrical configuration should not be used to compensate for an unresolved mechanical defect.
Problem 8 – Motor Stops Too Abruptly
Possible causes:
- Incorrect deceleration settings
- External stop command
- Control logic problem
- Incorrect stopping mode
- Mechanical load characteristics
Review the stopping command and configured deceleration behavior.
Problem 9 – Motor Does Not Stop
Possible causes:
- Incorrect stop signal
- PLC logic problem
- Control wiring issue
- External interlock
- Incorrect control configuration
Trace the stop-command circuit from the controller through the soft starter.
Problem 10 – Repeated Overload Faults
Repeated overload conditions can result from:
- Excessive mechanical load
- Mechanical obstruction
- Bearing problems
- Incorrect motor parameters
- Incorrect soft-starter settings
- Excessive starting frequency
- Abnormal process conditions
Repeated resetting without diagnosis can result in unnecessary downtime and additional equipment stress.
Fault Diagnosis Flow
Use the following sequence when diagnosing problems:
Incoming Power
↓
Protection Devices
↓
ATS480D22Y Status
↓
Control Signals
↓
Power Connections
↓
Motor
↓
Mechanical Load
↓
Operating Parameters
↓
Controlled Restart
This approach helps technicians distinguish between electrical, control, motor, and mechanical problems.
Preventive Maintenance
Electrical Inspection
Regularly inspect:
- Power terminals
- Control terminals
- Ground connections
- Cable insulation
- Signs of overheating
- Loose connections
Cooling Inspection
Check:
- Cabinet airflow
- Cooling fans
- Ventilation openings
- Filters
- Dust accumulation
Mechanical Inspection
Check:
- Mounting hardware
- Cable supports
- Motor alignment
- Mechanical vibration
- Cabinet structure
Operational Monitoring
Record:
- Motor current
- Starting time
- Operating temperature
- Fault history
- Starting frequency
- Abnormal noise
- Mechanical vibration
Preventive Maintenance Schedule
| Maintenance Item | Recommended Action |
|---|---|
| Power Terminals | Inspect for looseness and heating |
| Control Wiring | Check connection integrity |
| Cooling System | Inspect and clean |
| Ventilation Paths | Keep unobstructed |
| Cabinet Filters | Clean or replace as required |
| Grounding | Verify continuity |
| Motor Current | Monitor during operation |
| Fault History | Review regularly |
| Mounting Hardware | Inspect periodically |
| Cable Insulation | Check condition |
| Cabinet Interior | Remove dust and contamination |
| Mechanical Load | Inspect alignment and vibration |
Common Installation Mistakes
Incorrect Motor Data
Incorrect motor parameters can cause poor starting performance or unnecessary protection trips.
Insufficient Ventilation
Restricted airflow can increase operating temperature and reduce equipment reliability.
Loose Power Connections
Loose terminals can create localized heating, voltage drop, and intermittent operation.
Poor Cable Routing
Control wiring routed too close to high-current conductors can increase susceptibility to electrical interference.
Improper Grounding
Reliable protective grounding is essential for safe industrial operation.
Incorrect Mounting
The ATS480D22Y should be firmly secured to prevent vibration-related connection problems.
Repeated Fault Resetting
Resetting faults without determining their root cause can prolong downtime and potentially increase equipment stress.
Industrial Automation Integration
The ATS480D22Y can function as the motor-control layer within an industrial automation system.
A typical architecture is:
PLC / DCS / Control System
↓
Start / Stop / Interlock Commands
↓
ATS480D22Y
↓
Three-Phase Motor
↓
Pump / Fan / Compressor / Conveyor
↓
Process Feedback
This arrangement allows the automation system to coordinate motor operation while the soft starter manages acceleration and stopping.
Supporting System Components
A complete motor-control installation may include:
- Circuit breakers
- Disconnect switches
- Fuses
- Contactors
- Motor protection equipment
- PLC controllers
- HMI systems
- Control relays
- Emergency-stop circuits
- Current monitoring equipment
- Motor sensors
- Process feedback devices
The actual system configuration should be determined according to the motor, load, electrical architecture, and applicable installation requirements.
Key Advantages
- Industrial motor soft-starting solution
- Controlled acceleration
- Controlled deceleration
- Reduced starting current
- Reduced mechanical shock
- Improved motor starting stability
- Reduced stress on connected machinery
- Suitable for pumps, fans, compressors, conveyors, and mixers
- Compact industrial installation
- Dimensions: 275 × 160 × 203 mm
- Weight: 4.9 kg
Technical FAQs
What is the Schneider ATS480D22Y?
The ATS480D22Y is an industrial soft starter designed to provide controlled acceleration and deceleration for three-phase AC induction motors.
What are the dimensions of the ATS480D22Y?
The supplied dimensions are 275 × 160 × 203 mm.
What is the weight?
The supplied weight is 4.9 kg.
What is the main purpose of this soft starter?
It controls the motor starting and stopping process to reduce starting current and mechanical stress.
Why is soft starting useful for pumps?
Controlled acceleration and stopping can reduce sudden mechanical and hydraulic disturbances.
Why does the motor accelerate slowly?
Possible causes include an excessively long acceleration ramp, low starting voltage, restrictive current limitation, excessive mechanical load, or mechanical resistance.
Why does the soft starter overheat?
Possible causes include poor ventilation, blocked airflow, high ambient temperature, excessive operating cycles, overload, or cooling problems.
Why does the ATS480D22Y trip during startup?
Possible causes include overload, phase loss, incorrect motor parameters, unsuitable starting settings, wiring problems, or mechanical obstruction.
What should be checked during commissioning?
Verify power wiring, control wiring, grounding, protective devices, motor parameters, cabinet ventilation, mechanical connections, motor current, and acceleration behavior.
How can reliability be improved?
Correct configuration, proper installation, adequate ventilation, regular electrical inspection, and preventive maintenance are essential for reliable operation.
Conclusion
The Schneider ATS480D22Y Soft Starter provides controlled starting and stopping for industrial three-phase AC motors. By gradually managing motor acceleration, it can reduce starting current and mechanical shock while supporting smoother operation of connected machinery.
The supplied product dimensions are 275 × 160 × 203 mm, with a specified weight of 4.9 kg. These dimensions allow the device to be incorporated into appropriately designed industrial control cabinets while providing suitable access for wiring, ventilation, and maintenance.
For reliable commissioning, the soft starter should be configured using the actual motor and load characteristics. Proper electrical protection, grounding, cable selection, control wiring, ventilation, and mechanical inspection are equally important.
When faults occur, technicians should systematically check the incoming power, protection devices, control commands, soft-starter status, motor wiring, motor condition, and mechanical load. Combined with regular preventive maintenance, this approach helps reduce unnecessary component replacement, minimize downtime, and maintain stable industrial motor-control performance.