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- 15483522 92692284
- Ultra Coolant
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- 5 L
- 18.6 kg
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Product Overview
The Ingersoll Rand 15483522 92692284 Ultra Coolant is a polyglycol-based compressor lubricant intended for compatible rotary screw air compressors. Despite the product name, it is not simply a conventional water-based coolant. It serves as a working fluid in contact-cooled screw compressors, where lubrication, heat transfer and control of oil carryover all affect operating performance.
Inside an oil-injected compressor, the lubricant circulates through the compression process, helping seal the clearances between the screw rotors, reduce friction and absorb heat generated during compression. The fluid then passes through the separation and cooling circuits before returning to the compressor. Its formulation influences thermal behavior, deposit formation, lubricant consumption and the condition of downstream compressed-air equipment.
The 92692284 reference corresponds to the 5-liter packaging of Ingersoll Rand Ultra Coolant. The supplied 15483522 reference is retained as part of the product identification. When replenishing or replacing the lubricant, maintenance personnel should confirm the required fluid specification and ensure that the existing lubricant is compatible with Ultra Coolant.
Technical Specifications
| Parameter | Specification |
|---|---|
| Manufacturer | Ingersoll Rand |
| Part Number | 15483522 |
| Product Reference | 92692284 |
| Product Name | Ultra Coolant |
| Product Type | Compressor Lubricant |
| Lubricant Base | Polyglycol-based formulation |
| Intended Equipment | Compatible rotary screw air compressors |
| Lubrication Function | Lubrication and sealing during compression |
| Thermal Function | Heat transfer and compressor cooling |
| Lubricant Characteristics | Non-foaming performance and varnish-free operation |
| Listed Lubricant Service Life | Up to 8,000 hours under suitable operating conditions |
| Capacity | 5 L |
| Weight | 18.6 kg |
Product Features
- Polyglycol-based formulation: Developed for compatible rotary screw compressors requiring the Ultra Coolant lubricant specification.
- Lubrication during compression: Supports the formation of lubricating films between moving compressor components.
- Heat transfer capability: Carries heat away from the compression process and supports temperature management.
- Non-foaming performance: Helps reduce foam-related problems and lubricant carryover compared with conventional fluids under comparable conditions.
- Varnish-free operation: Formulated to limit varnish formation, helping maintain cleaner internal surfaces under suitable operating conditions.
- Extended lubricant service interval: Can support service life of up to 8,000 hours when operating conditions and maintenance requirements permit.
- High-temperature operating capability: Its thermal characteristics support use across a range of compressor operating temperatures.
- Multiple package sizes: The Ultra Coolant product family includes several packaging options for different maintenance and replenishment requirements.
Working Principle
In an oil-injected rotary screw compressor, the rotors draw in air and compress it while lubricant is injected into the compression chamber. The lubricant helps seal the rotor clearances, lubricate moving interfaces and absorb heat produced during compression. The resulting air-lubricant mixture then enters the separation system, where most of the entrained lubricant is removed from the compressed air.
After separation, the lubricant circulates through the compressor’s cooling and filtration arrangement before returning to the airend. Its ability to transfer heat, resist foaming and maintain suitable lubrication characteristics affects the overall operation of this circuit. Excessive foam, lubricant degradation or deposit formation can interfere with normal fluid circulation and separation performance.
Ultra Coolant is formulated for this operating environment. Its published performance characteristics include non-foaming behavior, varnish-free operation and high thermal conductivity. Actual service life depends on the compressor model, operating temperature, duty cycle, contamination levels and required maintenance practices. The stated maximum service interval should not replace condition monitoring or the prescribed maintenance schedule.
Role in an Ingersoll Rand Rotary Screw Compressor Lubrication System
Ultra Coolant circulates through the compressor’s lubrication and cooling circuit. It interacts with the airend, separator, lubricant filter and cooling components as part of the machine’s normal operating cycle.
| System Component | Function | Relationship to Ultra Coolant |
|---|---|---|
| Compressor Airend | Compresses incoming air using rotating screw elements | Receives lubricant for sealing, lubrication and heat removal |
| Oil Injection Circuit | Delivers lubricant to the compression chamber | Carries Ultra Coolant into the airend |
| Air-Oil Separator | Separates entrained lubricant from compressed air | Recovers lubricant for return to the circuit |
| Lubricant Recovery Line | Returns separated lubricant to the compressor | Carries recovered fluid toward the lubrication circuit |
| Oil Filter | Removes contaminants from circulating lubricant | Helps control particulate contamination in the fluid |
| Oil Cooler | Removes heat from circulating lubricant | Helps regulate lubricant temperature |
| Thermostatic Control Valve, where fitted | Directs lubricant through the appropriate cooling path | Supports temperature control in the lubrication circuit |
| Minimum Pressure Check Valve | Maintains required internal pressure and limits reverse flow | Operates within the compressor’s pressure-control arrangement |
| Temperature Sensor | Monitors lubricant or system temperature where fitted | Helps operators assess thermal operating conditions |
| Compressor Controller | Monitors operating conditions and controls the machine | May display temperature and maintenance-related indications |
Industrial Applications
| Application | Operating Requirement | Role of Ultra Coolant |
|---|---|---|
| General Manufacturing | Maintain lubrication and temperature control during compressed-air production | Circulates through compatible oil-injected screw compressors |
| Automotive Manufacturing | Support compressor operation across recurring production cycles | Provides lubrication and heat transfer in the compression process |
| Metalworking Facilities | Maintain compressor performance in industrial utility systems | Supports the airend’s lubrication and cooling requirements |
| Packaging Plants | Maintain compressed-air availability for pneumatic equipment | Supports normal operation of compatible compressor lubrication circuits |
| Textile Manufacturing | Operate compressors in facilities with extended production schedules | Supports lubrication and thermal management when the compressor specification permits |
| Paper Processing | Maintain compressor operation under sustained industrial demand | Helps transfer heat and lubricate the compression mechanism |
| Process Industry Utilities | Supply compressed air for plant equipment and instrumentation | Serves as the working lubricant in compatible screw compressors |
| Compressor Service Operations | Replenish or replace compressor lubricant during maintenance | Provides a defined lubricant reference for service planning |
Installation and Maintenance
- Verify the lubricant reference: Confirm that Ultra Coolant is the specified lubricant for the compressor model and configuration being serviced.
- Check the existing lubricant: Identify the fluid currently in the compressor before topping up or changing the lubricant.
- Review lubricant compatibility: Do not mix Ultra Coolant with another lubricant unless compatibility and the applicable changeover procedure have been established.
- Shut down the compressor safely: Follow the required electrical isolation and maintenance procedures before opening the lubricant circuit.
- Allow the system to cool: Ensure that the compressor and lubricant have reached a safe condition for maintenance.
- Relieve pressure where required: Follow the equipment’s procedure for safely releasing pressure before opening a reservoir, separator vessel or lubricant connection.
- Inspect the lubricant circuit: Check accessible hoses, fittings, seals and connections for leakage, damage or contamination.
- Check the lubricant condition: Look for abnormal discoloration, contamination or other signs that may indicate fluid degradation.
- Use clean filling equipment: Keep containers, funnels and filling tools clean to prevent dust and foreign matter from entering the lubrication circuit.
- Fill to the specified level: Add the correct lubricant quantity according to the compressor’s service procedure, avoiding both underfilling and overfilling.
- Verify operation after servicing: Restart the compressor according to the approved procedure and check for leaks, abnormal temperature behavior or relevant alarms.
- Record the maintenance: Document the lubricant reference, quantity added or replaced, operating hours and any unusual findings.
Related Components
| Component | Function | Relationship to Ultra Coolant |
|---|---|---|
| Compressor Airend | Performs the air compression process | Uses lubricant for sealing, lubrication and heat transfer |
| Air-Oil Separator Element | Removes lubricant from compressed air | Supports recovery of the circulating fluid |
| Oil Filter Element | Captures contaminants in the lubricant circuit | Helps maintain fluid cleanliness |
| Oil Cooler | Transfers heat away from the circulating lubricant | Helps maintain suitable operating temperature |
| Lubricant Fill Assembly | Provides access for filling or replenishment | Used when adding the specified lubricant |
| Lubricant Drain Assembly | Allows controlled removal of used fluid | Supports lubricant replacement |
| Oil Level Indicator | Shows lubricant level where fitted | Helps verify the correct operating level |
| Temperature Sensor | Monitors temperature at the specified measurement point | Helps assess thermal conditions |
| Minimum Pressure Check Valve | Controls minimum internal pressure and limits reverse flow | Supports the compressor’s pressure-control system |
| Air Filter | Removes airborne particles from incoming air | Protects the intake side rather than filtering the lubricant |
Recommended Related Models
| Model | Product Type | Relationship | Selection Consideration |
|---|---|---|---|
| Ingersoll Rand 92692284 | Ultra Coolant, 5 L | Main lubricant reference | Confirm that Ultra Coolant is specified for the compressor |
| Ingersoll Rand 92837095 | Ultra Coolant, 1 L | Smaller package in the same lubricant family | Useful where a smaller quantity is required |
| Ingersoll Rand 38459582 | Ultra Coolant, 20 L | Larger package in the same lubricant family | Confirm the required quantity and storage arrangements |
| Ingersoll Rand 39433743 | Ultra Coolant, 208 L | Bulk package in the same lubricant family | Intended for operations requiring a larger supply |
| Ingersoll Rand 23424922 | Coolant Filter | Related compressor maintenance component | Verify the filter’s application separately from lubricant selection |
| Ingersoll Rand 23545841 | Air/Oil Separator | Related compressor service component | Supports separation of lubricant from compressed air |
Key Advantages
- Supports lubrication and heat transfer in compatible rotary screw compressors.
- Offers non-foaming performance to help control lubricant carryover.
- Is formulated for varnish-free operation under suitable operating conditions.
- Supports extended lubricant service intervals where permitted by the compressor’s maintenance requirements.
- Provides a defined 5-liter package reference for lubricant replenishment and service planning.
Technical FAQs
Is Ultra Coolant a conventional water-based coolant?
No. Ingersoll Rand identifies Ultra Coolant as a polyglycol-based lubricant for rotary screw compressors. It circulates through the compressor’s lubrication and cooling system rather than functioning as an ordinary water-based coolant.
Can Ultra Coolant be mixed with conventional compressor oil?
Do not assume that it can be mixed with conventional mineral oils or other synthetic lubricants. Different fluid formulations may have different compatibility characteristics. Confirm the specified lubricant and follow the appropriate changeover procedure before changing fluid types.
Does the stated 8,000-hour service life apply to every compressor installation?
No. The published figure is an upper service-life claim under suitable conditions, not a universal replacement interval. Operating temperature, compressor duty, contamination, maintenance history and the equipment’s requirements can affect the actual service interval.
What should be checked if compressor temperature rises after replacing the lubricant?
Check the lubricant level, the operation of the oil cooler and temperature-control components, and the condition of the relevant filters and fluid passages. Also confirm that the correct lubricant was used and that the compressor is operating within its intended conditions.