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The Honeywell FC‑CPCHAS‑0001 is a controller chassis designed to house control‐processor modules, particularly within safety systems (Safety Manager family). It represents a foundational physical structure in distributed control / safety instrumented systems (SIS), providing mechanical, power, and connectivity backbone for processor modules, signal backplanes, power supplies, communication links, and cable routing.
This chassis is used to ensure reliable, organized, and safe installation of processor modules, enabling modular upgrades, clear cable management, and protection of internal components. It is constructed to satisfy industrial and safety requirements, featuring robust materials, standard mounting dimensions, and certified approvals. The chassis plays a critical role in maintaining the integrity, reliability, and security of the control / safety system.
Below is a table summarizing the known technical parameters of FC‑CPCHAS‑0001:
| Parameter | Specification |
|---|---|
| Model | FC‑CPCHAS‑0001 |
| Brand | Honeywell |
| Product Type | Controller Chassis (Control Processor Chassis) |
| Part / Type Number | CPCHAS‑0001 / FC‑CPCHAS‑0001 |
| Applicable System | Safety Manager family / Safety Instrumented Systems / Processor Modules |
| Material | Rugged steel / aluminum / industrial chassis materials |
| Mounting / Size Type | Rack / cabinet chassis, front‑module insertion, standard 19‑inch width rails |
| Dimensions (WxDxH) | Width: ~ 482.6 mm (19 in) Depth: ~ 280 mm (11 in) Height: ~ 177 mm (4U) |
| Weight | ~ 5.8 kg (approx. 12.8 lbs) |
| Approvals / Certifications | CE, UL, CSA, TUV, FM (industrial / safety approvals) |
| Power / Voltages | Standby / internal – small 5 V rails (5V‑1, 5V‑2) each ~0.05 A; power supply for modules via chassis backplane. |
| Environmental Operating Temperature | ~ ‑40 °C to +70 °C, storage to more extreme depending on installation. |
| Humidity | Up to ~95% RH, non‑condensing in many specifications. |
| Cable Management | Cable tie bars / guide rails / module guides / keying pins for grounding; front insertion modules with secure fasteners. |
The FC‑CPCHAS‑0001 is used in industrial and process control environments where safety, reliability, and modularity are essential. Typical application scenarios include:
Safety Instrumented Systems (SIS) for chemical plants, petrochemical, and oil & gas installations.
Control systems in power generation — boilers, turbines, CHP, etc.
Hazardous environments where redundancy or certified control is required.
Large plants with distributed control processor modules that require a central chassis for organization, mounting, and communication backplane.
Emergency shutdown systems, burner control / boiler safety, where processor modules must be securely housed.
Below are key advantages of FC‑CPCHAS‑0001:
Modular Design: Allows different processor/control modules to be inserted, removed or replaced without modifying the entire system. Facilitates future expansion or upgrades.
Standardized Rack/Width: Uses standard 19‑inch width and U‑height (e.g. 4U) – simplifies integration into industry‑standard cabinets.
Robust Construction: Made of durable materials; secure module fastening; good cable management; reliable backplane connectors. Designed for harsh industrial environments including temperature and humidity extremes.
Certifications / Safety Compliance: Meets multiple safety & industrial standards (UL, CE, CSA, TUV, FM), needed for safety‑critical applications.
Good Weight / Size Tradeoff: Not overly heavy; provides sufficient space & depth for modules + wiring while maintaining an acceptable footprint.
Cable Management & Secure Mounting: Tie‑bars, module guides, keyed connectors ensure safe, clean, and reliable installation and maintenance.
Brand: Honeywell
Series / Product Family: Safety Manager / Control Processor Chassis line within Honeywell’s industrial / safety control systems. It is part of the infrastructure components that support Safety Manager modules and other control processing modules in distributed control or safety systems.
Here are five models that are in the same or closely related chassis / module housing / Safety Manager family, or comparable in purpose. Where full public specs exist, parameters are included. The model column is bold.
| Model | Purpose / Role | Dimensions (WxDxH) / Size | Weight (kg) | Notes on Features |
|---|---|---|---|---|
| FC‑IOCHAS‑0002R | I/O chassis – houses I/O modules for Safety Manager | ~ 482.6 mm × 280 mm × ~ 177 mm | ~ 5.8 kg | Designed for many I/O cards; similar mounting as CPCHAS |
| CC‑PUIO31 | Universal I/O module | Module size (varies) | ~ 0.6‑1.5 kg | Mixed digital/analog I/O functions |
| FC‑PSUNI2424 | Power supply module (24V) | Module housing size (~ half rack) | ~ 1.2‑1.8 kg | Provides power rails for chassis and modules |
| CC‑PAIH03 | Analog Input / High integrity input module | Standard module dimension | ~ 0.7 kg | High accuracy, safety rated |
| FC‑PDI001 | Safety digital I/O module | Module form factor | ~ 0.8 kg | For safety critical digital input / output |
Here are five other popular Honeywell models (not necessarily chassis) that are well known, with relevant parameters, for comparison:
| Model | Application Type | Key Functional Role | Dimensions / Size | Weight (kg) |
|---|---|---|---|---|
| XL50 Controller | Large Building HVAC / Multi‑Zone Control | Handles large scale control logic | Approx. 190×110×70 mm | ~ 1.1 kg |
| Spyder Model 5 | Unitary / VAV control in building automation | Mixed I/O, controlling air handling | ~ 130×90×50 mm | ~ 0.6 kg |
| CPO‑NAE55‑3 | Network Automation / Field Controller | Modular I/O, protocols like IP | ~ 220×120×90 mm | ~ 1.5 kg |
| WEB‑8000 | Web‑based BACnet / IP controller | Provides web server interface | ~ 230×140×100 mm | ~ 1.8 kg |
| LCBS‑ADV | Light commercial / standalone systems | Simplified control, fewer I/O | ~ 160×90×60 mm | ~ 0.7‑0.8 kg |
Here are 10 Q&A’s based on typical usage and concerns:
Q1: What is the main function of FC‑CPCHAS‑0001?
A1: It serves as the chassis to house the control processor modules of the Safety Manager system, providing the physical framework, power rail connections, connectors, and cable/circuit management necessary for reliable safety control.
Q2: Which modules can be installed into this chassis?
A2: Processor/control modules from the Safety Manager family; associated power modules; possibly communication modules; all designed to be front‑inserted into guide slots. It does not contain I/O modules itself, which are housed in separate I/O chassis.
Q3: What power supplies does it require?
A3: It uses small internal power rails such as 5V lines (e.g. 5V‑1, 5V‑2, each ~0.05 A). The larger power needs are supplied to processor modules via the backplane. Main external power is provided according to system configuration.
Q4: What are the ambient operating temperature limits?
A4: Typically from about ‑40 °C up to +70 °C for many industrial specifications. Ensure installation location meets these ranges.
Q5: What safety / industrial certifications come with this chassis?
A5: It holds multiple approvals such as CE, UL, CSA, TUV, FM. These provide compliance for industrial and safety system standards.
Q6: How heavy is it and what are its dimensions?
A6: Roughly 5.8 kg in weight. Dimensions: ~ 482.6 mm width x ~280 mm depth x ~177 mm height (4U rack height).
Q7: Can it be used in redundant configurations?
A7: It is designed to support either non‑redundant or redundant control processor modules depending on the system architecture.
Q8: How is cable management handled?
A8: The chassis includes tie bars for grouping cables (power, signals, watchdog, etc.), keying pins for correct module insertion, module guides, secure fastening to ensure modules remain seated.
Q9: Is there a specific orientation or mounting needed?
A9: It is rack/cabinet mounted with standard 19‑inch width. Modules are front inserted; back cover plates may be magnetically or mechanically locked. Proper grounding and rail mounting required.
Q10: How does this chassis relate to system safety integrity?
A10: It is a component of the overall safety architecture. While itself is not the logic, it supports safety rated modules, maintains physical and environmental integrity, ensures reliable backplane connections, which all contribute to meeting safety system integrity requirements.
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