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The 3500/42 176449‑02 + 128240‑01 is a dual‑card module designed for high‑integrity vibration and mechanical diagnostics in a rack-mounted protection system. The 176449‑02 front card handles precision signal conditioning for proximity, velocity, and acceleration sensors, allowing for real-time tracking of radial vibration, axial displacement, shaft expansion, and eccentricity. Dedicated diagnostic modes like REBAM (Rolling Element Bearing Analysis Measurement) are also supported. The 128240‑01 rear card provides external I/O termination—enabling easy field wiring via connectors—plus dual 4–20 mA loops and alarm relay outputs. The module is hot‑swappable, making it ideal for high‑availability systems.
| Parameter | Value |
|---|---|
| Model | 3500/42 176449‑02 + 128240‑01 |
| Brand | (omitted) |
| Series | 3500 Machinery Protection – Proximitor/Seismic Monitor |
| Type | 4‑channel proximitor/seismic module with external‑termination I/O |
| Dimensions (mm) | Front: ~241 × 24 × 99; Rear: ~241 × 24 × 99 |
| Weight (kg) | Front: ~0.40 kg; Rear: ~0.40 kg |
| Input Channels | Four differential inputs (~10 kΩ) |
| Supported Sensors | Eddy‑current proximity, velocity, acceleration |
| Monitored Parameters | Vibration, axial displacement, expansion, eccentricity, shaft diagnostics |
| Power Consumption | Approx. 7.7 W (24 V DC typical) |
| Outputs | Buffered analog, dual 4–20 mA loops per channel, alarm relay outputs |
| Sensitivities | Displacement: ~3.94–7.87 mV/µm; Velocity: ~20 mV/(mm/s); Accel: ~10 mV/(m/s²) |
| Operating Temp Range | –40 °C to +85 °C industrial rating |
| Mounting | Rack slot, hot‑swappable front and rear elements |
This module is tailored for continuous condition monitoring of rotating machinery—turbines, pumps, compressors, etc.—in demanding industrial environments. It supports a mix of sensor types and delivers actionable insights via analog loops, buffered outputs, and relay alarm signals. External I/O simplifies installation and maintenance, while the hot-swap feature assures uninterrupted protection during servicing or upgrades.
All-in-one monitoring of displacement, vibration, and acceleration in one compact module.
Flexibility via external I/O simplifies wiring tasks in modern systems.
Maintenance without downtime thanks to hot-swap capability.
Clear, stable signals for consistent condition assessment.
Scalable integration with DCS, SCADA, analytics platforms.
Resilient design suited for harsh industrial conditions.
| Model | Description | Inputs | Outputs |
|---|---|---|---|
| 3500/42 140734‑02 | Front‑only proximitor/seismic monitor | Displacement, velocity, acceleration | Dual 4–20 mA, relays |
| 3500/42 135489‑01 | Module with internal safety barrier and I/O | Similar to above | Same |
| 3500/40 140734‑01 | Displacement-only front card | Displacement | Buffered analog |
| 3500/42 138708‑01 | Shaft position I/O module with termination | Shaft position | Buffered analog / logic outputs |
| 3500/22 138607‑01 | Temperature monitoring | RTD/Thermocouple | Analog outputs |
| Model | Description | Inputs | Outputs |
|---|---|---|---|
| 3500/22 | Temperature monitor (RTD/thermocouple) | Thermal sensors | Analog outputs |
| 3500/32 | Alarm relay module | – | Relay outputs |
| 3500/33 | Multi-temperature monitoring unit | Thermal inputs | Analog outputs |
| 3500/50 | Tachometer/speed input | Speed sensor | Digital / analog output |
| 3500/60 | Multifunction temperature unit | Thermal inputs | Analog outputs |
Q: What sensors can connect to this module?
A: Proximity, velocity, and acceleration sensors are supported.
Q: How many channels are available?
A: Four fully configurable measurement channels.
Q: What outputs does each channel provide?
A: Buffered analog output plus a 4–20 mA loop, with alarm relay capability.
Q: What’s the power consumption?
A: Around 7.7 W from a 24 V DC rack.
Q: Can the module be replaced without shutting down?
A: Yes—it supports hot-swapping for both cards live.
Q: What temperatures can it handle?
A: From –40 °C up to +85 °C in industrial settings.
Q: Is wiring complex?
A: No—the external I/O simplifies cabling and maintenance.
Q: Can it produce early fault alerts?
A: Yes—built-in relay alarms work based on configurable thresholds.
Q: What are its size and weight?
A: Each card measures ~241 × 24 × 99 mm and weighs about 0.40 kg.
Q: What’s REBAM?
A: A diagnostic method for early detection of rolling element bearing faults.