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Brand: Bently Nevada
Series / Family: 3500 Machinery Protection / Monitoring System
Model / Part Numbers: 3500/04 comprising 136719‑01 + 138527‑01 (dual / paired module assembly)
Type: Monitor / signal processing module (vibration/displacement / protection module)
Role: This module provides vibration / process monitoring, data acquisition, signal conditioning, and protection logic for rotating machinery in the 3500 rack system
The 3500/04 (136719‑01 + 138527‑01) module is part of the Bently Nevada 3500 family, designed to monitor vibration, speed, interference, and other diagnostic signals in rotating machinery. In the 3500 architecture, the 3500/04 unit typically pairs hardware (two submodules) to manage displacement, velocity, or vibration channels. It acquires signals from proximity probes, sensors, processes them, applies protection thresholds, and issues alarms or trip signals.
The dual‑part assembly (136719‑01 + 138527‑01) suggests that one part may serve as the core signal module and the other as a companion or extension (e.g. for redundancy or additional channels). Together, they integrate into the 3500 rack, connect via the backplane and communicate with other modules via the 3500 bus / backplane. The module is built for continuous, online operation in industrial environments to protect high‑value rotating equipment from damage or failure.
Typical applications include:
Machinery protection for turbines, compressors, pumps, generators
Monitoring bearing vibration, shaft displacement, speed
Detecting faults like unbalance, misalignment, rub, looseness, gear mesh anomalies
Issuing protective actions, alarms, and trip commands
Use in petrochemical, power generation, oil & gas, marine, process industries
Retrofit or expansion in 3500 rack systems where additional channels or redundancy are needed
Some notable strengths:
Proven reliability — 3500 modules are field‑tested and trusted in critical machinery environments
Modular design — easy to replace or expand channels without full system overhaul
High sensitivity and accuracy — captures fine vibration / displacement signals
Redundancy support — can be used in redundant architectures for high availability
Seamless integration with other 3500 modules (power, rack, relay, communication)
Real-time protection — triggers alarms or trips quickly upon fault detection
Diagnostic capabilities — supports trend logging and health monitoring
Industry standard — widely accepted in machinery protection and vibration communities
Scalable — supports scaling up by adding more modules
Support ecosystem — integration with higher-level condition monitoring and SCADA systems
Below is a table of estimated / illustrative parameters for 3500/04 (136719‑01 + 138527‑01):
| Parameter | Value | Notes / Remarks |
|---|---|---|
| Model / Part | 3500/04 (136719‑01 + 138527‑01) | Dual part module assembly |
| Net Weight | 1.2 kg | Estimated weight combining both parts |
| Shipping Weight | 1.5 kg | With packaging and protective materials |
| Dimensions (L × W × H) | 230 mm × 100 mm × 40 mm | Approximate module footprint in rack |
| Operating Temperature | –20 °C to +70 °C | Typical for rack modules |
| Storage Temperature | –40 °C to +85 °C | For non-operating states |
| Supply Voltage | Internal rack voltages (±5 V, ±12 V, etc.) | Supplied by rack’s power module |
| Power Consumption | ~8 W | Estimated for dual module operation |
| Channels | Multi-channel vibration / displacement inputs | Depending on configuration (e.g. 2 or 4 channels) |
| Mounting | 3500 rack chassis slot | Plug-in module format |
| Protection / Enclosure | Metal shell, shielding | For noise immunity |
| Communication Interface | Backplane bus, intermodule link | For data and control communication |
| Role in Rack | Vibration / displacement monitor and protection module | Core to 3500 monitoring system |
Here are 5 peer or related modules in the 3500 monitoring / protection series:
| Model | Type / Role | Key Differentiator |
|---|---|---|
| 3500/06 | Vibration monitor with different channel count | Alternative vibration module |
| 3500/15 | Power supply module | Powers the 3500 rack |
| 3500/22M | Transient Data Interface | Gateways for transient data / configuration |
| 3500/50M | Tachometer / speed module | Processes speed / synchronous signals |
| 3500/62 | Process variable monitor | Manages analog process inputs (4‑20 mA, etc.) |
Here are 5 well-known modules or devices in Bently Nevada / machinery protection:
| Model | Application / Role | Typical Use / Highlight |
|---|---|---|
| 3500/33 | 16‑channel relay module | Provides relay outputs for alarms and trips |
| 3500/40M | Displacement / velocity monitor | Signal module for displacement and vibration |
| 3500/64M | Dynamic pressure module | For gas turbine dynamic pressure measurement |
| Insight | Software for asset health analytics | Integrates data from 3500 systems |
| ADX / Scalable Condition Monitoring | Condition monitoring system | For non‑rotating equipment or wireless sensors |
Q1: What is the net weight of 3500/04 (136719‑01 + 138527‑01)?
A1: The estimated net weight is 1.2 kg for the dual module assembly.
Q2: What are its physical dimensions?
A2: Approximately 230 mm × 100 mm × 40 mm (module footprint in rack).
Q3: What is the operating temperature range?
A3: From –20 °C to +70 °C.
Q4: What is the power consumption?
A4: Around 8 W, estimated for both parts in operation.
Q5: In which rack is it installed?
A5: It is installed in a 3500 rack chassis slot.
Q6: What is the module’s role in the rack?
A6: It serves as a vibration / displacement monitoring and protection module, providing signal acquisition and fault logic.
Q7: Can it support redundancy?
A7: Yes — it can be used in redundant systems, depending on rack architecture.
Q8: What should be checked before installing?
A8: Confirm part numbers, module orientation, backplane connectors, firmware compatibility, and rack slot availability.
Q9: What modules can it work with?
A9: It works with modules like the 3500/06, 3500/22M, 3500/33, 3500/50M, and 3500/62, among others.
Q10: What is the warranty or maintenance expectation?
A10: Typically a 1-year warranty for spare or new modules; regular calibration / verification is recommended.
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