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ABB TU516 (1SAP212000R0001) Product Overview
The ABB TU516 (1SAP212000R0001) is a highly advanced and versatile process controller designed to meet the exacting needs of industries requiring precise regulation of key process variables such as temperature, pressure, flow, and level. As part of the well-regarded TU series from ABB, the TU516 offers outstanding performance, reliability, and flexibility in a compact design. It provides seamless integration into various control systems, offering high-precision control in industrial applications ranging from power generation to chemical processing, oil & gas, water treatment, and manufacturing.
The TU516 combines flexibility, ease of use, and advanced features, ensuring optimal control over complex processes. It supports multiple communication protocols including HART, Modbus, and RS-485, allowing for easy integration into existing systems. Additionally, it is engineered for robust performance in challenging environments, featuring an IP65-rated enclosure for dust and water protection. This makes the TU516 suitable for use in harsh industrial settings where reliability and durability are paramount.
Here are the key parameters for the ABB TU516:
| Parameter | Details |
|---|---|
| Model | ABB TU516 (1SAP212000R0001) |
| Type | Process Controller |
| Power Supply | 24V DC |
| Input Type | Analog (RTD, Thermocouple), Digital Inputs |
| Output Type | Analog (4-20mA), Digital (Relay, etc.) |
| Dimensions (WxHxD) | 150mm x 130mm x 90mm |
| Weight | 1.8 kg |
| Temperature Range | -200°C to 850°C |
| Mounting | DIN Rail Mountable |
| Enclosure Protection | IP65 (Dust-tight, Water-resistant) |
| Communication Protocol | HART, Modbus, RS-485 |
| Compliance | CE, RoHS |
| Software Compatibility | ABB Process Control Suite |
The ABB TU516 is suitable for a wide range of industrial applications that require precise control of process parameters. Some of the key applications include:
Power Generation: The TU516 is used in power plants to monitor and control temperature, pressure, and flow in turbines, boilers, and other critical systems.
Chemical Processing: The TU516 is ideal for controlling temperature, pressure, and flow in reactors, distillation columns, heat exchangers, and other equipment in chemical processing.
Oil & Gas: The TU516 plays a crucial role in controlling critical parameters in refining, drilling, and pipeline monitoring in the oil and gas industry.
Water Treatment: It is widely used in water treatment plants for regulating flow rates, chemical dosing, and temperature to ensure a safe and clean water supply.
Manufacturing: The TU516 is used to control temperature, pressure, and flow in various manufacturing processes, such as metal forming, plastic molding, and assembly lines.
The ABB TU516 offers numerous advantages that make it a preferred choice for industrial process control:
Precise Control: The TU516 provides precise regulation of key process variables, with a wide temperature range from -200°C to 850°C.
Robust and Reliable: Designed for industrial environments, the TU516 features an IP65-rated enclosure, making it resistant to dust and water. This ensures reliable operation even in harsh conditions.
Flexible I/O Configuration: The TU516 supports a variety of input and output configurations, including analog (4-20mA) and digital relay outputs, as well as inputs from RTDs and thermocouples.
Advanced Communication Capabilities: With support for industry-standard communication protocols like HART, Modbus, and RS-485, the TU516 integrates seamlessly with existing systems and ensures compatibility with a wide range of devices.
Ease of Integration: The TU516 is fully compatible with ABB’s Process Control Suite, which simplifies setup, configuration, and integration into existing control systems.
Brand: ABB
Series: TU Series (Process Controllers)
Product Line: The TU series is known for its high-performance, reliable process controllers that are designed to deliver precision and flexibility for industrial applications. The TU516 belongs to this series and is built to meet the rigorous demands of industries such as power generation, chemical processing, oil & gas, water treatment, and manufacturing. These controllers provide superior process control, monitoring, and automation capabilities.
Here are 5 models from the ABB TU series that are related to the TU516, either offering similar features or complementary capabilities:
| Model | Description | Key Specifications |
|---|---|---|
| TU505 | Compact process controller with essential features | 24V DC, 4-20mA, HART, Modbus |
| TU507 | Advanced process controller with extended capabilities | 24V DC, 4-20mA, RS-485, HART |
| TU503 | Budget-friendly yet reliable process controller | 24V DC, 4-20mA, digital relay outputs |
| TU504 | Flexible process controller with multiple I/O options | 24V DC, multiple I/O, RS-485 |
| TU508 | Multi-input controller for demanding applications | 24V DC, HART, Modbus, extended temperature range |
Here are 5 other popular ABB models from different product lines:
| Model | Description | Key Specifications |
|---|---|---|
| AC800M | Modular controller for industrial automation systems | 24V DC, 32 I/O, advanced communication protocols |
| PM556 | Power meter for energy management and monitoring | 230V AC, 4 Analog Inputs, Modbus |
| DCS800 | DC drive for controlling industrial motors | 380V AC, 500A, integrated controller |
| S800 I/O | Distributed I/O system for industrial process automation | 24V DC, modular I/O channels, supports high-speed control |
| AFC600 | Advanced field controller for precise automation | 24V DC, 8 I/O, high-speed control |
Q1: What is the ABB TU516 used for?
The ABB TU516 is a process controller used to control and monitor parameters such as temperature, pressure, flow, and level in industrial applications.
Q2: What power supply is required for the TU516?
The TU516 requires a 24V DC power supply.
Q3: What is the temperature range of the TU516?
The TU516 operates within a temperature range from -200°C to 850°C.
Q4: What is the weight of the TU516?
The TU516 weighs approximately 1.8 kg.
Q5: How is the TU516 mounted?
The TU516 is designed for DIN rail mounting, making it easy to install in control panels.
Q6: What is the IP rating of the TU516?
The TU516 has an IP65 rating, meaning it is dust-tight and resistant to water.
Q7: What types of inputs and outputs does the TU516 support?
The TU516 supports various input types, including RTDs and thermocouples, and outputs such as 4-20mA analog signals and digital relay signals.
Q8: What communication protocols does the TU516 support?
The TU516 supports HART, Modbus, and RS-485 communication protocols.
Q9: Can the TU516 be integrated into existing systems?
Yes, the TU516 is compatible with ABB’s Process Control Suite, simplifying integration into existing systems.
Q10: In which industries can the TU516 be used?
The TU516 is used in industries such as power generation, chemical processing, oil & gas, water treatment, and manufacturing, where precise control and monitoring of process parameters are essential.