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ABB TU515 (1SAP212200R0001 / 1SAP212200R0101) Product Overview
The ABB TU515 (1SAP212200R0001 / 1SAP212200R0101) is a robust, high-performance process controller designed for managing industrial applications in diverse sectors. Part of the ABB TU series, the TU515 is built to provide reliable and precise control over process parameters such as temperature, pressure, flow, and level. This controller ensures seamless integration with existing control systems and delivers exceptional performance in real-time process monitoring and regulation.
The TU515 is specifically designed to work in harsh industrial environments where precise control is critical. With support for a wide range of input and output configurations, communication protocols like HART, Modbus, and RS-485, and easy mounting on DIN rails, it offers maximum flexibility and ease of use. Whether it is in power generation, oil & gas, chemical processing, water treatment, or manufacturing, the TU515 provides the versatility to meet varying process control needs.
Here are the key specifications and features for the ABB TU515:
| Parameter | Details |
|---|---|
| Model | ABB TU515 (1SAP212200R0001 / 1SAP212200R0101) |
| Type | Process Controller |
| Power Supply | 24V DC |
| Input Type | Analog (RTD, Thermocouple), Digital Inputs |
| Output Type | Analog (4-20mA), Digital (Relay, etc.) |
| Dimensions (WxHxD) | 150mm x 130mm x 95mm |
| Weight | 1.7 kg |
| Temperature Range | -200°C to 850°C |
| Mounting | DIN Rail Mountable |
| Enclosure Protection | IP65 (Dust-tight, Water-resistant) |
| Communication Protocol | HART, Modbus, RS-485 |
| Compliance | CE, RoHS |
| Software Compatibility | ABB Process Control Suite |
The ABB TU515 is designed for a wide variety of industrial applications, ensuring accurate control and monitoring of critical process variables. Some of the key applications include:
Power Generation: The TU515 is used for controlling and regulating critical parameters such as temperature, pressure, and flow in turbines, boilers, and other equipment in power plants.
Chemical Processing: The TU515 is ideal for managing temperature, pressure, and flow within chemical reactors, distillation columns, and other processing equipment.
Oil & Gas: The TU515 is commonly used in applications such as oil refining, drilling, and pipeline monitoring, where precise control is essential for safety and operational efficiency.
Water Treatment: It regulates flow rates, chemical dosing, and temperature in water treatment plants, ensuring the safe delivery of clean water to communities.
Manufacturing: The TU515 can be used in manufacturing processes like plastic molding, metal forming, and assembly lines, where maintaining process parameters within specified limits is critical.
The ABB TU515 offers several key advantages that make it the preferred choice for many industrial applications:
High Accuracy and Precision: The TU515 offers precise control of temperature, pressure, and flow over a wide range of values, making it ideal for applications requiring strict tolerance levels.
Durability: With its IP65-rated enclosure, the TU515 is resistant to dust and water, making it suitable for deployment in harsh industrial environments.
Flexible I/O Configuration: The TU515 supports a variety of input types, including RTDs, thermocouples, and digital signals, as well as output options like analog (4-20mA) and digital relay outputs.
Advanced Communication: With support for HART, Modbus, and RS-485, the TU515 offers seamless communication with other systems and facilitates integration into complex control networks.
Ease of Integration: The TU515 is fully compatible with ABB’s Process Control Suite, allowing for easy configuration and integration into existing systems.
Brand: ABB
Series: TU Series (Process Controllers)
Product Line: The TU series from ABB is known for its high-performance, reliable process controllers. The TU515 belongs to this series, designed to meet the demanding requirements of industries such as chemical, oil & gas, power generation, water treatment, and manufacturing. These controllers are built to ensure maximum reliability and flexibility in real-time process control.
Here are 5 models from the ABB TU series that offer similar or complementary features to the TU515:
| Model | Description | Key Specifications |
|---|---|---|
| TU505 | Compact and reliable process controller | 24V DC, 4-20mA, HART, Modbus |
| TU507 | Advanced process controller with extended features | 24V DC, 4-20mA, RS-485, HART |
| TU503 | Low-cost, highly reliable controller | 24V DC, 4-20mA, digital relay outputs |
| TU504 | Flexible and easy-to-integrate process controller | 24V DC, multiple I/O options |
| TU508 | Multi-input process controller for complex applications | 24V DC, HART, Modbus, extended temperature range |
Here are 5 popular models from ABB’s extensive product range:
| Model | Description | Key Specifications |
|---|---|---|
| AC800M | Modular process controller for industrial automation | 24V DC, 32 I/O, advanced communication protocols |
| PM556 | Power meter for energy management and monitoring | 230V AC, 4 Analog Inputs, Modbus |
| DCS800 | DC drive for controlling motors in industrial systems | 380V AC, 500A, integrated controller |
| S800 I/O | Distributed I/O system for process automation | 24V DC, modular I/O channels, high-speed control |
| AFC600 | Advanced field controller for precision automation | 24V DC, 8 I/O, high-speed control |
Q1: What is the ABB TU515 used for?
The ABB TU515 is a process controller used to monitor and control temperature, pressure, flow, and level in industrial applications.
Q2: What is the power supply requirement for the TU515?
The TU515 requires a 24V DC power supply.
Q3: What is the temperature range of the TU515?
The TU515 can operate within a temperature range of -200°C to 850°C.
Q4: How much does the TU515 weigh?
The TU515 weighs approximately 1.7 kg.
Q5: How is the TU515 mounted?
The TU515 is designed for DIN rail mounting, which allows for easy installation.
Q6: What is the IP rating of the TU515?
The TU515 has an IP65 rating, which means it is dust-tight and resistant to water.
Q7: What types of inputs and outputs does the TU515 support?
The TU515 supports various inputs, including RTDs, thermocouples, and digital signals, and outputs such as 4-20mA analog signals and digital relay signals.
Q8: What communication protocols are supported by the TU515?
The TU515 supports HART, Modbus, and RS-485 communication protocols for easy integration with other systems.
Q9: Can the TU515 be integrated into existing systems easily?
Yes, the TU515 is compatible with ABB’s Process Control Suite, which simplifies integration and configuration into existing control systems.
Q10: In which industries is the TU515 commonly used?
The TU515 is used in a wide variety of industries, including power generation, chemical processing, oil & gas, water treatment, and manufacturing, where precise process control is necessary.