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ABB TP857 (3BSE030192R1) Product Overview
The ABB TP857 (3BSE030192R1) is a high-performance process controller designed for demanding industrial applications. As part of ABB’s TP series, the TP857 excels in offering precise, real-time control and monitoring of various process variables, including temperature, pressure, flow, and level. This model is specifically built to meet the rigorous demands of industries such as power generation, chemical processing, oil & gas, water treatment, and manufacturing.
With its advanced features, robust build, and ease of integration into existing systems, the TP857 provides a reliable solution for enhancing operational efficiency. It supports multiple input and output types, including analog (4-20mA) and digital (relay) signals, and provides compatibility with communication protocols such as HART, Modbus, and RS-485.
The TP857 is engineered for seamless integration into automated control systems, making it an essential part of modern industrial processes where precision and reliability are paramount.
Below is a table outlining the key specifications and features of the ABB TP857:
| Parameter | Details |
|---|---|
| Model | ABB TP857 (3BSE030192R1) |
| Type | Process Controller |
| Power Supply | 24V DC |
| Input Type | Analog (RTD, Thermocouple, etc.), Digital Inputs |
| Output Type | Analog (4-20mA), Digital (Relay, etc.) |
| Dimensions (WxHxD) | 150mm x 130mm x 90mm |
| Weight | 1.8 kg |
| Temperature Range | -200°C to 850°C |
| Mounting | DIN Rail Mountable |
| Enclosure Protection | IP65 (Dust-tight, Water-resistant) |
| Communication Protocol | HART, Modbus, RS-485 |
| Compliance | CE, RoHS |
| Software Compatibility | ABB Process Control Suite |
The ABB TP857 is ideal for a wide range of industrial applications where accurate and reliable process control is essential. Some of the key applications include:
Power Generation: The TP857 is used for controlling and regulating critical process parameters such as temperature, pressure, and flow in power plants, turbines, boilers, and generators.
Chemical Processing: It is utilized for monitoring and controlling temperature, pressure, and flow in chemical reactors, distillation columns, heat exchangers, and more.
Oil & Gas: The TP857 ensures precise monitoring of processes such as oil extraction, refining, and pipeline monitoring, providing safe and efficient operations in the oil & gas sector.
Water Treatment: The TP857 controls flow rates, temperature, and chemical dosing in water treatment plants to maintain clean and safe water supply.
Manufacturing: It is used to monitor and regulate parameters like temperature and pressure in manufacturing processes such as plastic molding, metal forming, and assembly lines.
The ABB TP857 offers several distinct advantages, making it a preferred choice for industrial process control:
High Precision and Flexibility: With a wide temperature range of -200°C to 850°C and support for multiple sensor types, the TP857 ensures precise regulation of critical process variables.
Robust Build: The TP857 features an IP65-rated enclosure, ensuring it remains dust-tight and resistant to water, making it suitable for harsh industrial environments.
Versatile I/O Options: The TP857 supports both analog (4-20mA) and digital relay outputs, as well as inputs from RTDs, thermocouples, and other industrial sensors.
Advanced Communication Protocols: The TP857 is compatible with communication protocols such as HART, Modbus, and RS-485, enabling seamless integration into existing control systems.
Easy Integration and Configuration: The TP857 is fully compatible with ABB’s Process Control Suite, simplifying integration and configuration within automated systems and reducing setup time.
Brand: ABB
Series: TP Series (Process Controllers)
Product Line: The TP series is known for its high-performance, reliable, and flexible process controllers, designed to meet the needs of various industries, from chemical and power generation to oil & gas and manufacturing. These controllers are built for precision, versatility, and easy integration into complex control systems.
Here are 5 other models from the ABB TP series that offer similar or complementary features to the TP857:
| Model | Description | Key Specifications |
|---|---|---|
| TP830 | Advanced temperature and process controller | 24V DC, 4-20mA, HART, Modbus |
| TP820 | Compact process controller for industrial applications | 24V DC, 4-20mA, -200°C to 700°C range |
| TP810 | Low-cost, high-performance process controller | 24V DC, 4-20mA, RS-485, Modbus |
| TP840 | Flexible process controller with advanced features | 24V DC, RS-485, HART, extended I/O options |
| TP870 | Multi-functional process controller for complex systems | 24V DC, multiple I/O, 4-20mA, HART, Modbus |
Here are 5 other popular models from ABB’s extensive product range:
| Model | Description | Key Specifications |
|---|---|---|
| AC800M | Modular process controller for industrial automation | 24V DC, 32 I/O, advanced communication protocols |
| PM556 | Power meter for monitoring and energy management | 230V AC, 4 Analog Inputs, Modbus |
| DCS800 | DC drive for controlling motors in industrial systems | 380V AC, 500A, integrated controller |
| S800 I/O | Distributed I/O system for process automation | 24V DC, modular I/O channels, supports high-speed control |
| AFC600 | Advanced field controller for precision automation | 24V DC, 8 I/O, supports high-speed control |
Q1: What is the ABB TP857 used for?
The ABB TP857 is a process controller used for monitoring and controlling temperature, pressure, flow, and level in various industrial applications such as power generation, chemical processing, and manufacturing.
Q2: What power supply is required for the TP857?
The TP857 operates with a 24V DC power supply.
Q3: What is the temperature range of the TP857?
The TP857 can operate in a temperature range from -200°C to 850°C.
Q4: How much does the TP857 weigh?
The TP857 weighs approximately 1.8 kg.
Q5: How can the TP857 be mounted?
The TP857 is designed to be mounted on a DIN rail, making it easy to install in various control panels.
Q6: What is the IP rating of the TP857?
The TP857 has an IP65 rating, meaning it is dust-tight and resistant to water, making it suitable for harsh industrial environments.
Q7: What input types does the TP857 support?
The TP857 supports various input types, including RTD, thermocouples, and other industrial sensors.
Q8: What output types does the TP857 support?
The TP857 supports analog (4-20mA) and digital relay outputs.
Q9: What communication protocols are supported by the TP857?
The TP857 supports HART, Modbus, and RS-485 communication protocols.
Q10: In which industries can the TP857 be used?
The TP857 is suitable for industries such as power generation, chemical processing, oil & gas, water treatment, and manufacturing. It is designed for applications that require high precision in process control.