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ABB TP854 (3BSE025349R1) Product Overview
The ABB TP854 (3BSE025349R1) is an advanced process controller designed for industrial automation systems requiring high precision and reliability. As part of ABB’s TP series, the TP854 provides enhanced control and monitoring capabilities for a variety of process variables, including temperature, pressure, flow, and level. Its robustness and flexibility make it suitable for use in critical applications across industries such as power generation, chemical processing, water treatment, oil & gas, and manufacturing.
The TP854 controller is engineered to deliver precise, real-time control in challenging industrial environments, ensuring that complex processes are executed with high efficiency. With its versatile input and output options, as well as support for advanced communication protocols such as HART, Modbus, and RS-485, the TP854 integrates seamlessly into existing automation systems, making it an essential tool for improving process performance and operational safety.
The following table provides the key specifications and details for the ABB TP854:
| Parameter | Details |
|---|---|
| Model | ABB TP854 (3BSE025349R1) |
| Type | Process Controller |
| Power Supply | 24V DC |
| Input Type | Analog (RTD, Thermocouple, etc.), Digital Inputs |
| Output Type | Analog (4-20mA), Digital (Relay, etc.) |
| Dimensions (WxHxD) | 150mm x 130mm x 90mm |
| Weight | 1.7 kg |
| Temperature Range | -200°C to 850°C |
| Mounting | DIN Rail Mountable |
| Enclosure Protection | IP65 (Dust-tight, Water-resistant) |
| Communication Protocol | HART, Modbus, RS-485 |
| Compliance | CE, RoHS |
| Software Compatibility | ABB Process Control Suite |
The ABB TP854 is designed to meet the needs of various industries where accurate control and monitoring are critical for operations. Some of the main applications include:
Power Generation: The TP854 plays a key role in controlling and monitoring temperature, pressure, flow, and other variables in power plants, turbines, and heat exchangers.
Chemical Processing: It is used for precise regulation of temperature and pressure in chemical reactors, distillation columns, and other processing equipment.
Oil & Gas: The TP854 is ideal for managing processes such as refining, drilling, and storage, ensuring efficient and safe operations in the oil and gas industry.
Water Treatment: It is applied to regulate flow rates, chemical dosing, and temperature in water treatment plants, ensuring clean and safe water supply.
Manufacturing: The TP854 is used in manufacturing processes such as plastic molding, metal forming, and assembly lines to monitor and control process variables.
The ABB TP854 offers numerous advantages that make it an excellent choice for industrial process control:
High Accuracy: The TP854 offers high-precision control over a wide temperature range, from -200°C to 850°C, making it suitable for applications that require strict process regulation.
Versatile Input and Output: The TP854 supports a wide variety of input types, including RTDs and thermocouples, and provides analog (4-20mA) and digital outputs, such as relay signals.
Robust and Reliable: With an IP65-rated enclosure, the TP854 is dust-tight and water-resistant, ensuring it operates reliably in challenging industrial environments.
Advanced Communication: The TP854 supports HART, Modbus, and RS-485 communication protocols, allowing for easy integration into existing control systems.
User-Friendly Integration: It is compatible with ABB’s Process Control Suite, making setup and configuration straightforward, reducing installation time and minimizing errors.
Brand: ABB
Series: TP Series (Process Controllers)
Product Line: The TP series provides advanced process controllers that deliver accurate, real-time control for a wide range of industrial applications. The series is known for its flexibility, precision, and ability to operate in harsh environments.
Below are 5 other models from the ABB TP series that offer similar features or can be used for related applications:
| Model | Description | Key Specifications |
|---|---|---|
| TP830 | Advanced temperature and process controller | 24V DC, 4-20mA, HART, Modbus |
| TP820 | Compact process controller for industrial applications | 24V DC, 4-20mA, -200°C to 700°C range |
| TP810 | Low-cost, high-performance process controller | 24V DC, 4-20mA, RS-485, Modbus |
| TP840 | Flexible process controller with advanced features | 24V DC, RS-485, HART, extended I/O options |
| TP870 | Multi-functional process controller for complex systems | 24V DC, multiple I/O, 4-20mA, HART, Modbus |
Here are 5 other popular models from ABB’s product lines that are widely used across industries:
| Model | Description | Key Specifications |
|---|---|---|
| AC800M | Modular process controller for industrial automation | 24V DC, 32 I/O, advanced communication protocols |
| PM556 | Power meter for monitoring and energy management | 230V AC, 4 Analog Inputs, Modbus |
| DCS800 | DC drive for controlling motors in industrial systems | 380V AC, 500A, integrated controller |
| S800 I/O | Distributed I/O system for process automation | 24V DC, modular I/O channels, supports high-speed control |
| AFC600 | Advanced field controller for precision automation | 24V DC, 8 I/O, supports high-speed control |
Q1: What is the ABB TP854 used for?
The ABB TP854 is used for precise process control and monitoring of variables such as temperature, pressure, flow, and level across various industrial applications.
Q2: What is the power supply requirement for the TP854?
The TP854 operates on a 24V DC power supply.
Q3: What is the temperature range of the TP854?
The TP854 can measure temperatures from -200°C to 850°C.
Q4: How much does the TP854 weigh?
The TP854 weighs approximately 1.7 kg.
Q5: How can the TP854 be mounted?
The TP854 can be mounted on a DIN rail, providing a flexible and straightforward installation option.
Q6: What is the enclosure protection rating of the TP854?
The TP854 has an IP65 rating, which makes it dust-tight and resistant to water, making it ideal for harsh industrial environments.
Q7: What types of inputs and outputs does the TP854 support?
The TP854 supports a wide range of inputs, including RTDs, thermocouples, and analog signals, and offers outputs such as 4-20mA and relay digital signals.
Q8: What communication protocols does the TP854 support?
The TP854 supports HART, Modbus, and RS-485 communication protocols.
Q9: Can the TP854 be integrated into existing systems easily?
Yes, the TP854 integrates easily with existing systems and is compatible with ABB’s Process Control Suite, making setup and configuration simple.
Q10: In which industries can the TP854 be used?
The TP854 is ideal for industries such as power generation, chemical processing, oil & gas, water treatment, and manufacturing, where precise process control is critical.