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The ABB TB820 (3BSE008555R1) is a high-capacity industrial drive controller engineered for medium-to-high power motor control applications. It is designed to provide stable torque performance, accurate speed regulation, and strong operational reliability in demanding industrial environments.
This model is typically deployed in heavy-duty process automation where continuous operation, consistent load handling, and safe control are critical. The unit combines advanced vector control technology with industrial-grade hardware construction to ensure durability and long-term stability.
The TB820 is optimized for multi-industry use, offering scalable configuration options and compatibility with common industrial communication protocols.
Brand: ABB
Series: TB800 Series Industrial Drive Controllers
The TB800 Series is known for modular architecture, advanced control algorithms, and integration flexibility. These controllers are commonly used in manufacturing plants, utilities, transportation systems, and processing facilities.
| Parameter | Specification |
|---|---|
| Model Number | TB820 |
| Ordering Code | 3BSE008555R1 |
| Product Type | Industrial AC Drive Controller |
| Rated Power Range | 55 kW – 110 kW |
| Input Voltage | 380–480 VAC ±10% |
| Frequency Range | 50/60 Hz |
| Output Current | 0–210 A |
| Control Modes | V/f Control, Sensorless Vector, Closed-Loop Vector |
| Overload Capacity | 150% for 60 seconds |
| Communication Ports | Modbus RTU, Profibus DP, CANopen |
| Digital Inputs | 8 |
| Digital Outputs | 4 |
| Analog Inputs | 2 |
| Protection Class | IP20 |
| Cooling Method | Forced Air Cooling |
| Operating Temperature | –10°C to +50°C |
| Humidity | < 95% Non-Condensing |
| Mounting Method | Panel Mount |
| Dimensions (H × W × D) | 420 × 260 × 220 mm |
| Weight (kg) | 9.8 kg |
| Compliance | CE, UL, RoHS |
The TB820 is built for high-load industrial environments where precision and reliability cannot be compromised. It incorporates advanced vector control algorithms that deliver smooth acceleration and stable torque even under fluctuating loads.
Its rugged housing protects internal electronics from industrial dust and environmental stress. The modular internal design allows maintenance teams to access critical components quickly, reducing downtime during servicing.
The integrated keypad and LCD interface simplify configuration and monitoring. Real-time diagnostics help operators identify faults quickly and prevent unplanned shutdowns.
The TB820 also includes programmable logic functionality, enabling simplified automation control without additional external controllers in certain applications.
The TB820 is widely used in:
Heavy conveyor systems
Industrial pumps and compressors
Large HVAC systems
Mining and cement production equipment
Steel and metal processing lines
Marine auxiliary systems
Water treatment facilities
Its strong overload tolerance makes it suitable for high-inertia and constant-torque applications.
High power handling capacity for demanding equipment
Stable torque control at low speeds
Flexible communication options for automation networks
Reliable thermal management design
Built-in fault diagnostics and protection mechanisms
Long service life with reduced maintenance needs
Modular architecture for easier installation
| Model | Rated Power | Voltage Range | Output Current | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| TB801 | 3–7.5 kW | 380–480 VAC | 18 A | 250 × 180 × 160 | 3.8 |
| TB802 | 7.5–15 kW | 380–480 VAC | 32 A | 280 × 190 × 170 | 4.1 |
| TB810 | 15–30 kW | 380–480 VAC | 65 A | 320 × 210 × 180 | 5.2 |
| TB812 | 30–55 kW | 380–480 VAC | 110 A | 360 × 230 × 200 | 6.5 |
| TB815 | 5–75 kW | 380–480 VAC | 120 A | 300 × 200 × 180 | 4.7 |
| Model | Category | Power Range | Voltage Range | Dimensions (mm) | Weight (kg) |
|---|---|---|---|---|---|
| ACS550 | General Purpose Drive | 0.75–250 kW | 380–480 VAC | 240 × 170 × 150 | 2.5–15.0 |
| ACS880 | Industrial High Performance Drive | 0.37–3150 kW | 230–690 VAC | 260 × 200 × 180 | 3.0–25.0 |
| ACH580 | HVAC Drive | 0.75–450 kW | 380–480 VAC | 250 × 180 × 160 | 3.5–18.0 |
| ACS380 | Machinery Drive | 0.75–132 kW | 380–480 VAC | 260 × 190 × 170 | 3.2–12.5 |
| ACS480 | Heavy Industrial Drive | 7.5–560 kW | 380–480 VAC | 340 × 220 × 190 | 7.0–20.0 |
Q1: What motor types are compatible with TB820?
A1: It supports standard induction motors and permanent magnet motors when configured properly.
Q2: Does it support closed-loop control?
A2: Yes, it supports closed-loop vector control with optional feedback modules.
Q3: Can it handle heavy startup loads?
A3: Yes, it provides 150% overload capacity for short durations.
Q4: Is it suitable for continuous 24/7 operation?
A4: Yes, it is designed for continuous industrial duty.
Q5: Does it require external cooling equipment?
A5: No, built-in forced air cooling is sufficient under normal conditions.
Q6: What communication protocols are available?
A6: It supports Modbus RTU, CANopen, and Profibus DP.
Q7: Can parameters be copied to another unit?
A7: Yes, parameters can be saved and transferred using configuration tools.
Q8: What protection features are included?
A8: Overcurrent, overvoltage, undervoltage, short-circuit, and thermal protection are included.
Q9: Is it compatible with PLC systems?
A9: Yes, it integrates easily with most industrial PLC systems via supported protocols.
Q10: What is the expected service life?
A10: Under proper environmental conditions, it is designed for long-term industrial use exceeding ten years.