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- ACS800-01-0100-3 64652699
- Frequency Converter
- Sweden (SE)
- 880 x 300 x 399 mm
- 67 kg
- Xiamen, China
- New & In Stock
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We have a 10-year logistics and express cooperation agreement, so our products can be shipped to any place in the world.
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All our products are priced very favorably because we have our own warehouse and supply.
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Product Overview
The ABB ACS800-01-0100-3 (64652699) Frequency Converter is a high-performance industrial AC drive designed for demanding motor control applications requiring high output power, accurate speed regulation, and reliable operation.
As part of the ABB ACS800 single drive family, this frequency converter provides advanced motor control performance through Direct Torque Control (DTC) technology. It is designed to deliver fast torque response, stable motor operation, and efficient energy management for industrial automation systems.
The ACS800-01-0100-3 is suitable for 90 kW industrial motor applications and is widely applied in heavy-duty equipment such as pumps, fans, compressors, conveyors, mixers, extruders, and process machinery where reliable variable speed control is required.
With dimensions of 880 x 300 x 399 mm and a weight of 67 kg, this frequency converter provides a robust industrial design suitable for larger motor applications and continuous-duty operation.
Technical Specifications
| Parameter | Details |
|---|---|
| Manufacturer | ABB |
| Model | ACS800-01-0100-3 |
| Part Number | 64652699 |
| Product Type | Frequency Converter |
| Series | ACS800 |
| Drive Type | Industrial AC Drive |
| Rated Power | 90 kW |
| Rated Output Current | 166 A |
| Light Overload Current | 155 A |
| Heavy Duty Current | 115 A |
| Input Voltage | 380–415 V AC |
| Phase | Three Phase |
| Frequency Range | 48–63 Hz |
| Control Technology | Direct Torque Control (DTC) |
| Installation Type | Wall Mounted |
| Frame Size | R6 |
| Protection Class | IP21 |
| Dimensions | 880 x 300 x 399 mm |
| Weight | 67 kg |
| Application | Industrial Motor Control |
Product Features
High-Power Industrial Motor Control
The ABB ACS800-01-0100-3 provides reliable control for high-power industrial motors used in demanding production environments.
Main features:
- 90 kW motor control capability
- High output current capacity
- Accurate speed regulation
- Strong torque performance
- Stable operation under heavy loads
The frequency converter is designed for applications where motor reliability and process stability are essential.
Direct Torque Control Technology
The ACS800-01-0100-3 integrates advanced Direct Torque Control technology to achieve fast and precise motor control.
Key advantages:
- Rapid torque response
- Accurate motor control
- Excellent low-speed performance
- Improved motor efficiency
- Stable operation during load changes
This technology allows the drive to respond quickly to changing operating conditions while maintaining reliable motor performance.
Heavy-Duty Industrial Design
The ACS800-01-0100-3 features a strong industrial structure designed for continuous operation.
Benefits:
- Suitable for demanding environments
- Reliable thermal management
- Strong mechanical design
- Flexible installation options
- Easy integration into industrial systems
The larger R6 frame provides improved performance for high-power motor applications.
Energy-Efficient Variable Speed Operation
The frequency converter improves system efficiency by controlling motor speed according to process requirements.
Energy-saving advantages:
- Reduced unnecessary power consumption
- Optimized motor operation
- Lower mechanical stress
- Improved process control
- Reduced operating costs
Variable speed control is especially valuable for pumps, fans, compressors, and other high-power equipment.
Working Principle
The ABB ACS800-01-0100-3 controls motor speed by converting fixed-frequency AC input power into adjustable-frequency output power.
The operating process includes:
- Three-phase AC power enters the frequency converter.
- The rectifier converts AC power into DC power.
- The DC link stabilizes the electrical energy.
- The inverter generates adjustable AC output.
- Controlled voltage and frequency are supplied to the motor.
- Motor speed and torque are adjusted according to system requirements.
This process enables precise motor control and improves the efficiency of industrial equipment.
Industrial Applications
Pump Systems
The ACS800-01-0100-3 is suitable for large industrial pumping applications.
Typical uses:
- Water treatment systems
- Industrial circulation pumps
- Cooling systems
- Process pumping equipment
Advantages:
- Smooth motor startup
- Accurate flow regulation
- Reduced energy consumption
- Improved equipment reliability
Fan and Ventilation Systems
The frequency converter provides efficient control for industrial ventilation equipment.
Applications:
- Large cooling fans
- Air handling systems
- Exhaust systems
- Factory ventilation equipment
Benefits:
- Adjustable airflow control
- Improved efficiency
- Stable operation
- Reduced mechanical wear
Conveyor and Material Handling Systems
The ACS800-01-0100-3 provides reliable speed control for industrial conveyor systems.
Applications:
- Heavy-duty conveyors
- Production lines
- Material handling equipment
- Manufacturing systems
Advantages:
- Precise speed adjustment
- Smooth acceleration
- Improved production stability
Compressor Applications
The frequency converter is suitable for industrial compressor systems.
Applications:
- Air compressors
- Process compressors
- Industrial production equipment
Benefits:
- Stable pressure control
- Improved energy efficiency
- Reduced motor stress
- Reliable continuous operation
Installation Guide
Installation Preparation
Before installing the ABB ACS800-01-0100-3, verify:
- Correct frequency converter model
- Compatible motor specifications
- Suitable installation location
- Correct power supply
- Proper grounding system
- Adequate cooling space
Step 1: Select Installation Location
Choose an installation area with:
- Good ventilation
- Suitable temperature conditions
- Protection from dust and moisture
- Enough maintenance clearance
The frequency converter should be installed vertically to maintain proper cooling performance.
Step 2: Mount the Frequency Converter
Installation steps:
- Position the drive on the mounting surface.
- Secure the unit using appropriate mounting hardware.
- Confirm mechanical stability.
- Keep cooling channels unobstructed.
Step 3: Connect Power Wiring
Connect:
- Three-phase input power cables
- Motor output cables
- Protective grounding conductor
Before startup, inspect all electrical connections carefully.
Step 4: Connect Control Wiring
Connect:
- Start/stop signals
- Speed reference inputs
- Digital control signals
- Analog control signals
- Communication interfaces
Keep control cables separated from power cables to reduce interference.
Step 5: Configure Drive Parameters
Set the required parameters:
- Motor voltage
- Motor current
- Motor speed
- Motor frequency
- Acceleration time
- Deceleration time
- Control mode
Correct parameter configuration ensures stable operation.
Step 6: Commissioning Test
Perform:
- Electrical inspection
- Power-up test
- Motor rotation verification
- Parameter checking
- Load testing
- Fault monitoring
Confirm correct operation before connecting the drive to production equipment.
Fault Diagnosis and Troubleshooting
Drive Cannot Start
Possible Causes
- Incorrect input power
- Missing start command
- Incorrect parameter configuration
- Control wiring problems
Solutions
- Check power supply
- Verify control signals
- Review drive parameters
- Inspect wiring connections
Overcurrent Fault
Possible Causes
- Motor overload
- Short circuit
- Incorrect motor settings
- Mechanical blockage
Solutions
- Check motor condition
- Inspect motor cables
- Verify motor parameters
- Reduce excessive load
Overvoltage Fault
Possible Causes
- Deceleration time too short
- Excessive regenerative energy
- Incorrect braking settings
Solutions
- Increase deceleration time
- Adjust braking configuration
- Analyze load characteristics
Overheating Fault
Possible Causes
- Poor ventilation
- Cooling fan failure
- Excessive load operation
- High ambient temperature
Solutions
- Improve airflow
- Check cooling fans
- Clean ventilation areas
- Reduce overload conditions
Communication Fault
Possible Causes
- Incorrect communication settings
- Damaged cables
- Network configuration errors
Solutions
- Check communication parameters
- Inspect communication wiring
- Verify automation system settings
Maintenance Recommendations
For reliable long-term operation:
- Clean cooling areas regularly
- Inspect electrical terminals
- Check cooling fan performance
- Monitor operating temperature
- Review fault history
- Verify parameter settings
Regular maintenance helps improve reliability and extend the service life of the frequency converter.
Key Advantages
90 kW Power Capability
Suitable for high-power industrial motor applications.
166 A Output Capacity
Provides strong current capability for demanding motor systems.
Advanced Torque Control
Ensures accurate speed and torque management.
Robust Industrial Structure
Designed for continuous-duty applications.
Reliable Automation Performance
Suitable for industrial production and process control systems.
Technical FAQs
What is ABB ACS800-01-0100-3?
The ABB ACS800-01-0100-3 is an industrial frequency converter designed for controlling high-power AC motors.
What is the part number?
The part number is 64652699.
What is the rated power?
The rated power is 90 kW.
What is the rated output current?
The rated output current is 166 A.
What are the dimensions?
The dimensions are 880 x 300 x 399 mm.
What is the weight?
The weight is 67 kg.
Conclusion
The ABB ACS800-01-0100-3 64652699 Frequency Converter is a powerful industrial AC drive designed for high-performance motor control, energy-efficient operation, and reliable long-term service.
With its 90 kW power capacity, 166 A output capability, advanced Direct Torque Control technology, strong industrial design, and flexible installation structure, it provides an effective solution for pumps, fans, compressors, conveyors, and other high-power automation applications.
The ACS800-01-0100-3 helps improve production efficiency, optimize energy usage, reduce mechanical stress, and maintain stable industrial operation in demanding environments.