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- 68692172
- Flat Cable
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- Optional
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Product Overview
The ABB 68692172 ACS800-104 Flat Cable is a flat cable used within compatible ABB ACS800-104 drive assemblies. It serves as an electrical interconnection between compatible drive components, allowing signals or electrical connections to pass between sections of the drive system according to the original equipment configuration.
Flat cable construction is particularly useful inside drive cabinets and modular converter assemblies where components are arranged in a compact layout. The cable can follow a controlled routing path between boards, modules, or internal connection points without requiring the space normally associated with round cable assemblies.
In an ACS800-104 installation, the correct cable part number is important because internal connections can vary according to the converter configuration and hardware revision. The 68692172 identification should therefore be checked against the existing cable and equipment documentation before ordering a replacement.
For maintenance work, the cable is normally treated as an interconnection component rather than a standalone control device. Correct connector engagement, routing, and cable condition are essential for maintaining the electrical connection between the associated ACS800 drive components.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model / Part Number | 68692172 |
| Product Family | ABB ACS800 |
| Product Series | ACS800-104 |
| Product Type | Flat Cable |
| Manufacturer | ABB |
| System Role | Internal Drive Interconnection |
| Primary Function | Electrical Interconnection Between Compatible Drive Components |
| Cable Type | Flat Cable |
| Typical Application | ACS800-104 Drive Assemblies |
| Cable Length | Optional |
| Weight | 0.13 kg |
Product Features
- Flat cable construction for compact internal drive connections.
- Intended for compatible ABB ACS800-104 assemblies.
- Suitable for internal electrical interconnection between drive components.
- Supports organized cable routing within modular converter equipment.
- Useful for maintenance and replacement of existing ACS800 drive cabling.
- Identified by ABB part number 68692172 for component matching.
- Helps maintain the intended electrical connection between associated modules.
- Suitable for cabinet-mounted drive systems where space-efficient routing is required.
- Can be used as a replacement component during drive service work.
- Requires correct connector and hardware configuration matching.
- Supports maintenance of existing ACS800 installations.
- Appropriate for applications where the original flat-cable construction is retained.
Working Principle
The 68692172 flat cable functions as a passive electrical interconnection. It does not perform control logic or power conversion itself. Instead, it carries the electrical signals or connections required between compatible points within the ACS800-104 assembly.
The cable connects its corresponding interfaces and maintains continuity between the associated drive components. When correctly installed, signals can pass through the cable as intended by the drive’s internal architecture.
ACS800-104 Component A → 68692172 Flat Cable → Connector / Interface → ACS800-104 Component B
During maintenance, an open circuit, damaged conductor, loose connector, or incorrectly installed cable can interrupt the connection between the associated components. For this reason, cable condition and connector seating should be checked before replacing higher-level drive modules.
Role in an ACS800-104 Drive Control Architecture
The flat cable acts as an internal connection path within the drive assembly. Its role depends on the specific ACS800-104 hardware configuration in which it is installed.
Drive Control / Interface Module → 68692172 Flat Cable → Associated Drive Module → Converter / Drive Function
| System Element | Function |
|---|---|
| ACS800-104 Drive Assembly | Provides the overall drive hardware platform |
| Control / Interface Module | Generates or exchanges electrical signals |
| 68692172 Flat Cable | Transfers the required electrical connection |
| Connector Interface | Provides the physical cable-to-module connection |
| Converter Module | Performs the associated power conversion function |
| Motor / Load | Receives the resulting drive output |
Industrial Applications
| Application | Typical Use |
|---|---|
| Industrial Drives | Internal interconnection within ACS800 drive equipment |
| Motor Control Panels | Cable connection between drive modules |
| Manufacturing Machinery | Drive system maintenance and replacement |
| Pump Drives | Internal cabling in compatible drive assemblies |
| Fan Systems | ACS800-based motor control equipment |
| Conveyor Systems | Drive cabinet interconnection |
| Process Equipment | Internal connection within industrial drive systems |
| Material Handling | Drive system service and component replacement |
| Industrial Automation | Interconnection within compatible converter assemblies |
| Drive Maintenance | Replacement of damaged or aged flat cables |
Installation and Maintenance
- Verify the 68692172 part number before removing the existing cable.
- Confirm that the cable is intended for the specific ACS800-104 hardware configuration.
- Isolate the drive and follow the applicable electrical safety procedures before service.
- Allow the drive equipment to reach the required safe state before accessing internal components.
- Identify both cable connection points before disconnecting the original cable.
- Check the connector orientation carefully during installation.
- Do not force a connector into an incorrectly aligned interface.
- Route the flat cable according to the original equipment arrangement.
- Keep the cable away from areas where it could be pinched or mechanically damaged.
- Inspect the cable for cracked insulation, damaged conductors, contamination, or connector damage.
- Verify the connection at both ends before restoring the drive to service.
- After replacement, perform the appropriate drive functional checks and confirm that the associated modules communicate or operate normally.
Related Components
| Component | Function |
|---|---|
| ABB ACS800-104 Drive Module | Main compatible drive assembly |
| ACS800 Control Unit | Provides drive control functions |
| Converter Module | Performs power conversion |
| Drive Control Board | Handles control and signal processing |
| Connector Assembly | Provides cable interface |
| Internal Wiring Harness | Provides additional drive interconnections |
| Terminal Connections | Connect associated electrical circuits |
| Motor | Receives the controlled drive output |
| Drive Cabinet | Houses the ACS800 equipment |
| Cooling System | Maintains suitable operating conditions for drive components |
Recommended Related Models
| Model / Product Family | Product Type | Typical Application |
|---|---|---|
| ABB ACS800-104 | Drive Module | Industrial motor drive applications |
| ABB ACS800 | Industrial Drive Family | Variable-speed motor control |
| ABB ACS800-01 | Wall-Mounted Drive | General industrial motor control |
| ABB ACS800-02 | Cabinet-Built Drive | Industrial drive installations |
| ABB ACS800-04 | Drive Module | Modular industrial drive systems |
| ABB ACS800-07 | Cabinet-Built Drive | High-power motor control |
| ABB ACS800-17 | Regenerative Drive | Regenerative motor applications |
| ABB ACS800-31 | Low Harmonic Drive | Reduced harmonic motor control |
| ABB ACS800-37 | Low Harmonic Drive | High-power low-harmonic applications |
| ABB ACS800 Control Components | Drive Control Components | Drive control and service |
Key Advantages
- Compact flat-cable construction for internal drive installation.
- Suitable for compatible ACS800-104 assemblies.
- Supports organized interconnection between drive components.
- Useful as a replacement part during ACS800 maintenance.
- Part-number identification simplifies component matching.
- Helps restore electrical continuity between associated drive interfaces.
- Suitable for space-constrained drive cabinet arrangements.
Technical FAQs
What is the function of the ABB 68692172 flat cable in an ACS800-104 system?
The cable serves as an internal electrical interconnection between compatible points within the ACS800-104 assembly. Its exact signal or circuit assignment depends on the specific hardware configuration.
Can a standard flat cable be substituted for 68692172?
A generic flat cable should not be selected solely because it has a similar appearance. Connector configuration, conductor arrangement, electrical characteristics, routing, and compatibility with the specific ACS800-104 assembly all need to match the original component.
What should be checked if an ACS800 system develops a fault after replacing the flat cable?
Check that the correct part number was installed, both connectors are fully seated, the cable is correctly oriented, and no conductor or connector has been damaged during installation. If the connection is correct, the associated control or converter modules should then be checked for additional faults.
Why is cable routing important when installing the 68692172?
The flat cable must remain properly positioned inside the drive assembly. Incorrect routing can place mechanical stress on the cable or connector, interfere with covers or other components, or cause the cable to become pinched during reassembly.